문제 정의: 교각(Bridge Pier) 주변의 국부 세굴(Local Scour)은 하천 바닥의 침식으로 인해 구조물의 안전성을 위협하는 주요 요인 중 하나이다.
연구 목적: FLOW-3D를 활용하여 교각 주변의 국부 세굴 형상을 3D 시뮬레이션하고, 실험 데이터를 비교하여 모델의 신뢰성을 검증하는 것이다.
핵심 기여:
FLOW-3D를 활용한 CFD 모델 개발: 유체 흐름과 퇴적물 이동을 고려한 세굴 시뮬레이션.
실험 결과와 비교 검증: Melville 실험 데이터를 바탕으로 모델 검증 및 정확도 평가.
세굴 깊이 예측 및 설계 최적화: 교각 설계 및 유지관리 전략에 적용 가능.
연구 방법
수치 모델링 및 난류 모델 적용
Navier-Stokes 방정식 기반 CFD 해석 수행.
VOF(Volume of Fluid) 기법을 활용하여 자유 수면 추적.
RNG k-ε 난류 모델을 사용하여 교각 주변 난류 구조를 해석.
세굴 모델링
Meyer-Peter & Müller 공식을 사용하여 침식 및 퇴적 거동 해석.
Shields Parameter를 적용하여 세굴 발생 임계값 예측.
Melville 실험 모델과 동일한 유속(0.25 m/s) 및 입자 크기(0.385 mm) 설정.
메쉬 설정 및 경계 조건
격자 독립성 검토: 1~30 mm의 다양한 격자 크기를 적용하여 최적의 메쉬 크기(5 mm) 선정.
경계 조건:
입구: 일정한 유속(0.25 m/s) 설정.
출구: 자유 유출 조건 적용.
하천 바닥: 이동 가능 침전층(Sediment Bed)으로 설정.
주요 결과
세굴 깊이 비교
실험 값: 4.00 cm
Flow-3D 예측값: 3.6 cm (실험 대비 오차 10%)
시뮬레이션 결과와 실험 데이터 간 높은 상관관계 확인.
유동장 및 세굴 형상 분석
세굴 패턴: 교각 전면부에서 강한 와류(Horseshoe Vortex) 발생 → 침식 심화.
교각 후류(Downstream) 영역: 유속이 급격히 감소하며 침전 형성.
RNG k-ε 모델 적용 효과: 세굴 깊이 및 와류 구조를 효과적으로 예측.
메쉬 크기의 영향
5mm 이하의 세밀한 격자에서 최적의 결과 도출.
30mm 이상의 거친 격자에서는 세굴 깊이가 과소 예측됨.
결론 및 향후 연구
FLOW-3D 기반 세굴 시뮬레이션이 실험 결과와 높은 정확도로 일치함을 확인.
RNG k-ε 난류 모델이 교각 주변의 난류 구조 및 세굴 깊이 예측에 적합함을 입증.
향후 연구에서는 LES(Large Eddy Simulation) 모델과 비교, 다양한 교각 형상 및 유량 조건에서 추가 검증이 필요.
연구의 의의
이 연구는 FLOW-3D를 활용하여 교각 주변 국부 세굴을 정량적으로 분석하는 방법론을 제시하며, 교량 설계 및 유지보수 전략 수립에 활용될 수 있는 중요한 기초 데이터를 제공한다.
Reference
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문제 정의: 교각 주변에서 발생하는 국부 세굴(Local Scour)은 하천 바닥 침식을 유발하여 교량의 구조적 안정성을 위협하는 주요 요인 중 하나이다.
연구 목적:
FLOW-3D를 활용한 세굴 모델 개발: CFD(Computational Fluid Dynamics) 기반 수치 모델을 사용하여 교각 주변의 세굴 형상을 예측.
실험 데이터와의 비교: 실험실 실험과 수치 모델의 결과를 비교하여 모델의 신뢰성을 평가.
세굴 깊이 및 유속 패턴 분석: 교각 앞쪽 및 후류에서 형성되는 유동 구조와 세굴의 관계를 분석.
연구 방법
실험 데이터 수집 및 모델링
실험실 실험:
터키 가지안테프 대학교의 수리 실험실에서 수행.
0.8m × 0.9m 크기의 직사각형 수로에서 직경 10cm의 원형 교각을 배치.
유량 0.048 m³/s, 유속 0.48 m/s, 수심 11cm 설정.
세굴층은 비응집성(non-cohesive) 모래(d₅₀ = 1.45mm)로 구성.
FLOW-3D 기반 CFD 모델링:
VOF(Volume of Fluid) 기법을 사용하여 자유 수면 모델링.
RNG k-ε 난류 모델을 적용하여 난류 흐름 분석.
침식 및 퇴적 모델을 적용하여 하상 변화 예측.
격자 설정 및 경계 조건
메쉬 독립성 검토: 64,000개 이상의 격자를 사용하여 최적화 수행.
경계 조건:
입구: 일정한 유속(0.48 m/s) 설정.
출구: 자유 유출 조건 적용.
하천 바닥: 이동 가능 침전층(Sediment Bed)으로 설정.
주요 결과
세굴 깊이 비교
실험 값: 6.9 cm
FLOW-3D 예측값: 6.5 cm (실험 대비 오차 10%)
실험과 수치 모델의 결과가 높은 상관관계를 보임.
유동 및 세굴 패턴 분석
유속 분포:
교각 전면부에서 강한 와류(Horseshoe Vortex) 발생 → 침식 심화.
후류 영역에서는 유속이 감소하며 퇴적 형성.
세굴 형상:
최대 세굴 깊이는 교각 전면부 및 측면에서 발생.
FLOW-3D 모델은 세굴 발생 위치 및 심도를 효과적으로 예측.
시간에 따른 세굴 발전
실험 및 CFD 모델 모두에서 1시간 후 세굴 깊이가 안정화됨.
세굴 속도는 초기 30분 동안 급격히 증가한 후 점진적으로 감소.
결론 및 향후 연구
결론:
FLOW-3D 기반 CFD 모델은 교각 주변의 세굴 깊이를 실험 결과와 높은 정확도로 예측할 수 있음.
RNG k-ε 난류 모델이 국부 세굴 해석에 적합함을 확인.
세굴 깊이 예측에서 실험 대비 오차는 약 10%로 양호한 결과를 보임.
향후 연구 방향:
더 정교한 난류 모델(예: LES) 적용 및 비교.
다양한 교각 형상 및 유량 조건에서 추가 검증.
인공지능(AI) 및 머신러닝을 활용한 세굴 예측 모델 개발.
연구의 의의
이 연구는 FLOW-3D를 이용한 국부 세굴 예측의 신뢰성을 검증하고, 교량 설계 및 유지보수 전략 수립에 활용될 수 있는 중요한 기초 데이터를 제공한다.
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고속 싱크로트론 X선 영상 및 수치 시뮬레이션을 이용한 국부 가스 유동이 키홀 및 용융 풀 동역학에 미치는 영향 분석
연구 배경 및 목적
문제 정의: 고합금 강재의 레이저 빔 용접 시 높은 용접 속도에서 스패터(Spatter) 발생이 주요 문제점이며, 이는 용접 품질에 악영향을 미친다.
연구 목적:
국부 가스 공급(Local Gas Supply)이 키홀(Keyhole) 및 용융 풀(Melt Pool) 동역학에 미치는 기계적 영향을 고속 X선 영상과 CFD 시뮬레이션을 통해 분석.
FLOW-3D 소프트웨어를 활용하여 국부 가스 흐름에 의한 동압(Dynamic Pressure)이 키홀 형상 및 용융 풀 유동에 미치는 영향을 정량화.
스패터 형성 억제 메커니즘을 규명하고, 국부 가스 공급의 최적화 방안을 제시.
연구 방법
수치 모델링 및 시뮬레이션 설정
FLOW-3D (v11.2 update 6, WELD module v2.4.1.2.9) 사용.
VOF(Volume of Fluid) 기법을 통해 자유 표면 추적.
Navier-Stokes 방정식 및 열 전달 방정식 적용.
용융, 증발, 응고 과정을 모두 포함한 다중 물리 시뮬레이션.
난류 모델:
RNG k-ε 모델을 사용하여 난류 효과 반영.
기체 유동에 의한 동압(pgas)을 추가하여 국부 가스 공급의 기계적 효과 구현.
국부 가스 공급 조건
가스 유동 속도에 따른 동압(pgas) 변화:
최대 496 mbar에서 627 mbar까지 적용.
가스 노즐 위치:
키홀 개구부에서 5 mm 떨어진 지점에 48° 각도로 설치.
보호 가스:
공기(Bottled Air) 사용하여 화학-야금학적 효과를 최소화하고, 기계적 효과만 분석.
고속 X선 영상 및 실험 설정
고속 싱크로트론 X선 영상: ESRF ID19 빔라인에서 수행.
AISI 304 고합금 강재 사용.
레이저 용접 조건:
싱글 웨이브 레짐(Single-Wave-Regime) 및 연장된 키홀 레짐(Elongated-Keyhole-Regime)에서 실험.
용접 속도: 12 m/min, 레이저 출력: 2.3 kW.
고속 비디오 촬영:
Photron SA-Z 고속 카메라를 사용하여 40,000 fps 촬영.
주요 결과
키홀 형상 및 용융 풀 동역학 분석
국부 가스 공급이 없는 경우:
키홀 후면벽에서 강한 진동 및 불안정한 형상이 관찰됨.
키홀 목(necking) 형성 및 기공(porosity) 발생.
용융 풀 상승(swell) 및 스패터 분리(spatter detachment) 현상 확인.
국부 가스 공급이 있는 경우:
키홀 후면벽의 진동이 감소하고 안정화.
키홀 개구부가 넓어지고, 스패터 발생이 크게 감소.
용융 풀 속도 및 순환 유동이 감소하며, 안정된 유동 패턴 형성.
동압(pgas)의 효과
496 mbar에서 키홀 후면 진동이 크게 감소.
627 mbar에서는 키홀 개구부가 넓어지고, 스패터가 거의 발생하지 않음.
동압이 300 mbar 이하에서는 키홀 형상 및 스패터 억제 효과가 미미.
FLOW-3D 모델의 신뢰성 검증
고속 싱크로트론 X선 영상 결과와 FLOW-3D 시뮬레이션 결과 간 높은 일치도 확인.
시뮬레이션에서 예측한 키홀 후면벽 진동 패턴 및 용융 풀 상승과 스패터 억제 현상이 실험 결과와 일관됨.
결론 및 향후 연구
결론:
국부 가스 공급에 의한 동압이 키홀 후면벽의 진동을 감소시키고, 스패터 발생을 효과적으로 억제함.
496 mbar 이상의 동압이 적용될 때 키홀 형상이 안정화되고, 용융 풀 유동 속도가 감소하며, 스패터 억제에 가장 효과적임.
FLOW-3D 모델이 고속 X선 영상 데이터와 높은 정확도로 일치하며, 국부 가스 공급의 기계적 효과를 정량적으로 분석 가능함.
향후 연구 방향:
다양한 레이저 출력 및 용접 속도 조건에서 국부 가스 공급의 효과를 추가 검증.
기계적 효과 외에도 화학-야금학적 효과를 고려한 모델 확장.
다중 노즐 배열 및 동시 다중 가스 공급에 대한 연구를 통해 스패터 완전 억제 방안 모색.
연구의 의의
이 연구는 국부 가스 공급이 레이저 빔 용접에서 스패터 발생을 효과적으로 억제하는 메커니즘을 규명하고, FLOW-3D 시뮬레이션과 고속 X선 영상을 활용한 정량적 분석을 통해 최적화 설계 지침을 제공하며, 고속 레이저 용접의 품질 및 생산성을 향상시킬 수 있음을 시사한다.
Reference
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Fabbro R. Dynamic Approach Of The Keyhole And Melt Pool BehaviorFor Deep Penetration Nd ‐ Yag Laser Welding. AIP ConferenceProceedings. 2008;1047(1):18-24.
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항공우주 산업에서 사용되는 몰드의 열적 거동을 보다 정확히 분석하여 고품질 주조 공정을 지원함.
연구 방법
실험적 주조 테스트
TPC Components AB 주조 공장에서 실제 크기의 Ni-초합금(IN718) 주조 실험 수행함.
10층으로 구성된 테스트 몰드를 제작하고, 몰드 두께를 따라 여러 개의 열전대를 배치함.
열전대 데이터를 기반으로 몰드 내부 및 금속 온도 프로파일을 분석함.
실험 데이터를 CFD 시뮬레이션 결과와 비교하여 정확도를 평가함.
FLOW-3D 시뮬레이션 설정
실제 실험 조건을 반영하여 몰드 형상을 모델링하고, 압력 변화 경계를 설정함.
몰드 내부와 외부의 온도 차이를 반영하여 공기층 형성을 고려함.
몰드의 열전달 계수(HTC)와 방사율 값을 문헌 데이터를 기반으로 설정함.
Python 스크립트를 활용하여 시뮬레이션 데이터를 열전대 측정값과 비교함.
열물성 분석
시차 주사 열량법(DSC)을 이용하여 몰드의 비열 용량을 측정함.
레이저 플래시 분석(LFA)으로 열확산율을 평가하여 열전도율을 산출함.
팽창계(dilatometry)를 사용하여 몰드의 열팽창 계수를 측정함.
실험값과 시뮬레이션 예측값을 비교하여 몰드의 열물성을 검증함.
결과 검증
실험 데이터와 FLOW-3D 시뮬레이션 결과를 비교하여 CFD 모델의 신뢰성을 평가함.
실험값과 계산값 간 차이를 분석하고, 주요 원인을 규명함.
몰드의 다층 구조에 따른 열적 거동을 평가하고, 추가 연구 방향을 제시함.
주요 결과
온도 프로파일 비교
시뮬레이션 결과는 실험값과 높은 상관성을 보이며, 몰드 내부 온도 변화를 잘 재현함.
금속이 주입될 때 온도 상승 패턴이 실험과 유사하게 나타남.
열전대 측정값과 CFD 예측값 간 평균 오차는 약 2~5% 수준으로 나타남.
비열 용량 및 열팽창 계수
실험 데이터를 기반으로 몰드의 평균 비열 용량을 결정함.
몰드의 열팽창 계수는 실험 결과와 문헌 데이터와 비교하여 높은 일관성을 보임.
몰드 조성 중 지르코늄과 실리카 함량이 열팽창 특성에 영향을 미치는 것으로 나타남.
열전도율 평가
FLOW-3D 시뮬레이션 결과와 실험 측정값이 유사한 열전도율 경향을 나타냄.
고온에서 몰드의 열전도율이 증가하는 경향이 확인됨.
몰드의 층별 조성이 열전도 특성에 미치는 영향을 평가함.
시뮬레이션과 실험 데이터 비교
전체적으로 CFD 모델이 몰드의 열적 거동을 잘 예측하지만, 일부 고온 영역에서 오차가 존재함.
몰드 내부 구조 및 표면 조도를 추가로 고려해야 정확성을 향상시킬 수 있음.
향후 연구에서는 몰드의 다층 구조를 개별적으로 분석하는 방식이 필요함.
결론
FLOW-3D는 다공성 세라믹 몰드의 열적 거동을 신뢰성 있게 예측할 수 있음.
실험적으로 측정된 몰드의 열물성 값과 CFD 예측값이 높은 상관성을 보임.
일부 고온 영역에서 오차가 존재하므로 추가적인 실험적 검증이 필요함.
향후 연구에서는 몰드의 층별 특성을 반영한 정밀 모델링이 필요함.
Reference
Jones C A, Jolly M R, Jarfors A E W and Irwin M 2020 TMS 2020 149th Annual Meeting and Exhibition Supplemental Proceedings (San Diego: Springer) pp 1095–106
Xu M 2015 Characterization of investment shell thermal properties (Missouri University of Science and Technology)
Jones S, Jolly M R, Gebelin J, Cendrowicz A and Lewis K 2001 FOCAST 2nd Mini Conference (Unpublished)
Konrad C H, Brunner M, Kyrgyzbaev K, Volkl R and Glatzel U 2011 J. Mater. Process. Technol. 181–6
Chapman L A, Morell R, Quested P N, Brooks R F, Brown P, Chen L-H, Olive S and Ford D 2008 Properties of Alloys and Moulds Relevant to Investment Casting (Teddington: National Physical Laboratory)
Jones S 2000 FOCAST 1st Mini Conference (Unpublished)
Matsushita T, Ghassemali E, Saro A, Elmquist L and Jarfors A 2015 Metals 5 1000–19
Khan M A A and Sheikh A K 2018 Int. J. Simul. Model. 17 197–209
3D Numerical Modelling of Flow Around Skewed Bridge Crossing
(“비스듬한 교량 횡단부 주변 흐름의 3D 수치 모델링”)
연구 목적
본 논문은 FLOW-3D를 활용하여 비스듬한(스큐) 교량 횡단부 주변의 수면 흐름을 시뮬레이션하고 실험 데이터와 비교하여 모델의 성능을 평가함.
실험실 규모에서 다양한 스큐 각도(30°, 45°)를 적용하여 수면 프로파일 변화를 분석함.
Reynolds-Averaged Navier-Stokes (RANS) 방정식을 기반으로 한 FLOW-3D의 수치 해석 결과와 실험 데이터를 비교하여 정확도를 검증함.
교량 설계 및 홍수 관리에 있어 3D 수치 모델의 활용 가능성을 탐구함.
연구 방법
실험 모델 설정
영국 버밍엄 대학교 수리 실험실에서 다양한 교량 구조(아치형, 평면형 등)를 대상으로 실험 수행함.
22m 길이, 1.213m 너비, 0.4m 깊이의 복합 수로(compound channel)에서 교량 흐름 실험을 진행함.
실험 데이터는 기존 연구에서 활용된 1D 및 2D 모델과 비교 검증함.
FLOW-3D 시뮬레이션 설정
FAVOR(유체 부피 기법)를 적용하여 교량 구조를 모델링함.
난류 모델로 k−εk-\varepsilonk−ε 방정식을 사용하여 수치 해석 진행함.
메쉬 독립성 연구를 수행하여 최적의 격자 크기를 결정함.
결과 비교 및 검증
실험실에서 측정한 자유표면 프로파일과 FLOW-3D 결과를 비교하여 모델 신뢰도를 평가함.
다양한 흐름 조건(유량 변화, 교량 구조 차이 등)에 따른 모델 성능을 분석함.
실험값과 계산값 간 오차를 정량적으로 분석하고, 오차의 주요 원인을 규명함.
추가 분석
1D, 2D, 3D 모델 간 비교를 수행하여 모델별 장단점을 평가함.
실험 데이터와 수치 모델의 차이를 최소화하기 위한 보정 기법을 검토함.
주요 결과
수면 프로파일 비교
FLOW-3D 시뮬레이션은 실험 데이터와 유사한 수면 프로파일을 재현함.
30°와 45° 스큐 각도에서 측정된 최대 백워터(afflux) 값이 유사하게 나타남.
교량 형상 및 흐름 조건 변화에 따른 수면 변화 패턴을 정확히 예측함.
스큐 각도와 유량의 영향
스큐 각도가 증가할수록 백워터 높이가 증가함.
유량 증가 시 백워터 영향이 커지며, 45° 각도에서는 30°보다 평균 7~23% 높은 백워터 발생함.
난류 특성이 강한 구간에서는 수치 모델이 일부 오차를 보임.
FLOW-3D의 정확성 평가
실험값과 모델 예측값의 평균 오차율은 30°에서 3.5%, 45°에서 2.2%로 나타남.
실험실 조건에서는 모델이 비교적 정확한 결과를 제공하나, 자연 하천 환경에서 추가 검증이 필요함.
메쉬 해상도와 난류 모델의 선택이 결과에 중요한 영향을 미침.
설계 및 적용성 평가
FLOW-3D는 복잡한 교량 주변 흐름 해석에 유용한 도구임.
3D 모델을 활용하면 1D, 2D 모델보다 높은 정확도로 수면 변화를 예측할 수 있음.
향후 연구에서는 침식 및 고유 유량 변화를 포함한 실험 검증이 필요함.
결론
FLOW-3D는 비스듬한 교량 횡단부 주변 흐름을 효과적으로 시뮬레이션할 수 있음.
스큐 각도가 증가할수록 백워터가 증가하는 경향이 확인됨.
수치 모델과 실험 데이터 간 평균 오차는 3.5%~2.2% 범위로 나타남.
향후 연구에서는 더 높은 난류 해상도 및 자연 하천 환경에서 추가적인 검증이 필요함.
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이 연구는 Wave Dragon과 같은 월류형 WEC의 성능을 최적화하기 위한 CFD 기반 설계 평가 방법을 제시하며, 파력 발전 시스템의 효율성을 향상시키기 위한 실용적인 가이드라인을 제공한다.
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문제 정의: 교각이나 말뚝(pile) 주위에서 발생하는 국부적인 세굴(scour)은 구조물의 안정성에 중요한 영향을 미친다.
연구 목적: FLOW-3D 소프트웨어를 이용하여 두 개의 말뚝(쌍둥이 말뚝) 주위의 유동 패턴과 세굴 메커니즘을 수치적으로 시뮬레이션하고, 실험 데이터를 활용하여 검증하는 것이다.
연구 방법
수치 모델링 및 난류 모델
FLOW-3D 소프트웨어를 사용하여 RNG k-ε 난류 모델을 기반으로 유동 해석 수행.
말뚝의 배치: 병렬(side-by-side) 배치 및 직렬(tandem) 배치 두 가지를 고려.
실험 데이터와 비교하여 모델의 신뢰성을 검증.
계산 영역 및 격자(Grid) 설정
비균일(non-uniform) 격자 분포를 사용하여 말뚝 주변의 유동을 정밀하게 모델링.
최소 격자 크기: 0.009 m, 최대 격자 크기: 0.039 m.
메쉬 개수: x 방향 400개, y 방향 110개, z 방향 40개.
경계 조건
유입 속도 및 압력을 각각 입출력 경계 조건으로 설정.
상류에서 개발된 유동을 프로파일로 생성하여 말뚝이 존재하는 구역의 유입 경계 조건으로 적용.
주요 결과
유동 패턴 분석
병렬 배치(Side-by-side):
말뚝 사이에서 제트(Jet) 유동이 발생하며 비대칭적인 흐름 형성.
배치 간격이 증가할수록 후류(Vortex shedding) 현상이 뚜렷해짐.
직렬 배치(Tandem):
앞쪽 말뚝이 후방 말뚝을 보호하는 Sheltering 효과 발생.
Reynolds 수와 배치 간격(S/d)에 따라 와류 형성 패턴이 변화.
후류에서 강한 난류 구조가 나타나며, Wake Vortex가 형성됨.
실험과의 비교
실험 데이터와 시뮬레이션 결과를 비교한 결과, 전반적으로 유동 패턴이 잘 일치함.
그러나 말뚝 사이의 복잡한 유동장에서는 일부 차이가 발생하여 추가적인 모델 보정이 필요함.
Reynolds 수와 배치 간격의 영향
말뚝 간 간격(S/d)이 증가할수록 앞쪽 말뚝의 보호 효과가 감소하고, 후방 말뚝 주변에서 강한 와류가 형성됨.
낮은 Reynolds 수에서는 단일 말뚝과 유사한 흐름 패턴을 보이나, 높은 Reynolds 수에서는 와류가 더욱 강하게 나타남.
결론 및 향후 연구
FLOW-3D를 활용한 3D 유동 시뮬레이션은 말뚝 주변 유동 패턴과 세굴 메커니즘을 효과적으로 분석할 수 있음을 확인함.
실험 데이터와 전반적으로 높은 일치도를 보였으나, 말뚝 사이의 복잡한 유동장에서 추가적인 모델 개선이 필요함.
향후 연구에서는 더 다양한 Reynolds 수와 배치 조건을 고려한 추가 실험 및 난류 모델 비교 분석이 필요함.
연구의 의의
이 연구는 교량 기초 및 해양 구조물 설계에서 말뚝 주변의 유동과 세굴 예측을 정밀하게 분석할 수 있는 CFD 기반 접근법을 제시하였으며, 향후 말뚝 배치 최적화 및 구조물 안전성 향상에 기여할 수 있음을 시사한다.
Reference
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선박 설계 시 추진 시스템의 효율성을 결정하는 핵심 요소 중 하나는 선박 저항(항해 중 발생하는 해양 저항)이다.
선박 저항은 선박의 연료 소비와 환경 영향을 좌우하며, 초기 설계 단계에서는 Holtrop-Mennen (HM)과 같은 통계적 방법을 주로 사용한다.
완성된 3D 선체 디자인이 마련되면 CFD 시뮬레이션이나 축척 모델 실험을 통해 보다 정밀한 저항 값을 산출할 수 있다.
본 연구는 RoPax 여객선을 대상으로 Flow-3D 소프트웨어를 활용하여 다양한 선박 속도에서의 저항을 계산하고, 이를 HM 방법과 비교·분석하는 데 목적이 있다.
연구 방법
CFD 시뮬레이션 수행
소프트웨어: Flow-3D를 사용하여 3차원 Navier-Stokes 방정식을 풀어 선박 주변의 자유 표면 유동을 해석.
메쉬 기법: FAVOR (Fractional Area-Volume Obstacle Representation) 기법을 이용한 ‘Free Gridding’으로 복잡한 선체 형상을 간단하게 모델링.
경계조건: 입구에 유속 조건(선박 속도에 해당하는 값)과 해수의 깊이를 설정하여 실제 해양 조건을 반영.
난류 모형: RANS k-ε 모델을 사용하여 난류 효과를 고려.
메쉬 민감도 분석
다양한 격자 크기를 적용하여 결과의 민감도를 평가하고, 최적의 해상도와 계산 시간을 확보함.
비교 분석
CFD 시뮬레이션 결과로 도출된 선박 저항 값을 Holtrop-Mennen (HM) 방법의 예측값과 비교.
낮은 선박 속도(10 knots)에서는 CFD 결과와 HM 방법 간의 차이가 미미하나, 속도가 증가할수록 CFD 결과가 HM 예측보다 크게 증가하는 경향을 분석.
주요 결과
저항 값 비교:
10 knots에서 CFD 시뮬레이션 결과는 HM 방법과 유사하였으나, 15 knots 이상에서는 CFD 결과가 HM 방법보다 현저히 높은 저항 값을 나타냄.
예를 들어, 20 knots에서는 HM 방법 대비 약 35% 높은 저항 값이 나타났으며, 24 knots에서는 약 32% 차이가 발생함.
메쉬 민감도:
더 미세한 메쉬(최종적으로 Mesh 3 사용)에서 시뮬레이션된 저항 값은 거친 메쉬에 비해 낮은 값을 보여, 격자 크기가 결과에 미치는 영향을 확인함.
선박 속도에 따른 변화:
선박 속도가 증가할수록 파 생성 및 파 부서짐으로 인한 추가 저항이 크게 기여하며, 이는 선박 저항의 비선형적인 증가로 나타남.
결론 및 향후 연구
Flow-3D를 활용한 CFD 시뮬레이션은 선박 저항을 예측하는 데 효과적인 도구임을 확인하였다.
특히, 고속 조건에서 CFD 결과는 HM 방법보다 높은 저항 값을 산출하며, 이는 파 저항의 기여를 반영한 결과로 해석된다.
향후 연구에서는 다른 난류 모형(예: Wilcox k-ω, RNG k-ε)과의 비교, 실제 모델 테스트(예: 축척 모델 실험)와의 추가 검증을 통해 CFD 해석의 정확성을 더욱 향상시킬 필요가 있다.
본 연구 결과는 선박 설계 및 최적 운항 속도 결정 등 실무에 유용한 참고 자료로 활용될 수 있다.
Reference
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댐 방수로(Spillway) 안내벽의 유동 패턴 수치 모델링: 이란 Balaroud 댐 사례 연구
연구 배경
문제 정의: 댐 방수로의 안내벽(Guide Wall)은 흐름 패턴을 조절하는 중요한 구조물로, 최적의 형상을 설계하면 방수로의 성능을 향상할 수 있음.
목표: Balaroud 댐의 방수로 안내벽에 대해 물리적 및 수치적 모델링을 수행하여, 최적의 안내벽 형상을 도출.
접근법: CFD(Computational Fluid Dynamics) 소프트웨어인 FLOW-3D를 활용하여 다양한 안내벽 설계를 비교 분석.
연구 방법
모델링 개요
AutoCAD를 이용하여 3D 모델 생성 후 FLOW-3D로 내보내기(STL 파일 형식).
1:110 축척의 실험실 모델을 구축하고 실험 결과와 수치 해석을 비교.
수치 모델링 과정
격자 생성(Meshing): 다양한 해상도로 수치 해석을 진행.
경계 조건 설정: 유입 및 유출 조건을 설정하고 난류 모델 선택.
난류 모델 비교
K-epsilon, RNG K-epsilon, LES(Large Eddy Simulation) 모델을 비교.
RNG K-epsilon 모델이 가장 적합한 결과를 보임.
세 가지 안내벽 설계 평가
모델 1: 유동 분리가 심하게 발생하여 부적합.
모델 2: 접근 채널에서 교차파(Cross Waves) 형성.
모델 3: 최소한의 유동 분리 및 교차파 제거 → 최적의 설계로 선정.
주요 결과
모델 3이 가장 우수한 성능을 보이며, 교차파 발생을 최소화하고 유량을 원활하게 전달.
유량-수위 곡선(Rating Curve) 분석을 통해 모델 3이 다른 설계보다 효율적임을 확인.
FLOW-3D의 RNG K-epsilon 난류 모델이 유동 패턴 해석에 가장 적합.
결론 및 향후 연구
수치 모델링과 물리적 실험을 결합하여 최적의 안내벽 형상을 도출.
최적 설계(모델 3)를 통해 방수로 성능을 개선하고, 수력 구조물의 안전성을 향상 가능.
향후 연구에서는 다양한 유입 조건과 추가적인 설계 변수를 고려하여 더욱 정밀한 최적화를 수행할 필요.
이 연구는 댐 방수로 안내벽 설계의 최적화를 목표로 하며, 수치 해석 기법을 활용한 CFD 기반 설계 검증 방법론을 제시한다는 점에서 의의가 있다.
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This study aims to investigate the impact of laser beam shaping on metal mixing and molten pool dynamics during laser beam welding of Cu-to-steel for battery terminal-to-casing connections. Four beam shapes were tested during LBW of 300 µm Cu to 300 µm nickel-plated steel. Both experiments and simulations were used to study the underlying physics. A CFD model was firstly calibrated against experiments and then deployed to explore the effect of the increasing ring-to-core diameter, as well as a tandem laser spot configuration. The study showed that metal mixing is influenced by the keyhole dynamics and collapse events, but also there is an intricate interplay between keyhole geometry, fluid dynamics via Marangoni forces and buoyancy forces. Notably, the buoyance forces due to the different densities of steel and Cu, along with the recoil pressure contribute to the upward flow of steel towards Cu, and hence impact meaningfully the material mixing. The study pointed-out that the selection of a custom ring-to-core diameter and ring-to-core power is a decision with a trade-off between the need of stabilising the keyhole dynamics and the need to reduce the mixing. Findings indicated that 350 µm ring and 90 µm core with 30% of ring power (weld configuration C3) resulted in more stable dynamics of the keyhole, with significant reduction of collapse events, and ultimately controlled migration of steel towards Cu. Additionally, the pre-heating approach with the tandem beam only led to local fusion of Cu and no significant improvement in keyhole stability was observed.
1. Introduction
The push towards net-zero mobility is globally influencing industrial strategies in the automotive sector as reported by IEA (2022). Manufacturers are introducing new vehicles by replacing internal combustion engines with hybrid or fully electric powertrains. The battery pack is a critical component for un-interrupted supply of electricity to e-drives and other electrical systems in electric vehicles (EV). A battery pack typically consists of several battery modules that are electrically connected in series and parallel based on the desired power and capacity requirements (Zwicker et al., 2020). Battery modules hold the battery cells that store the electrical charge and supply it on-demand to the electrical systems. Electrical connections play a critical role in the entire process of battery pack manufacturing since joints with different electrical resistance may result in uneven current loads that can affect the overall performances of the battery system (Kumar et al., 2021). Joining of dissimilar materials is the most deemed since it complements the properties of the individual materials and allows to develop functionally efficient connections. Joints in EV battery pack involve low-thickness materials (typically 0.3–1 mm) and the welding process is normally performed in lap or fillet configuration. Depending upon design and functional requirements as well as manufacturing costs, research has shown that the following combinations of materials are the most regarded: aluminium (Al) to copper (Cu), steel to Al, Al to steel, Cu to steel (Das et al., 2018). Connections between Cu and steel have gained much attention in EV applications for joining cells in battery modules. For example, in the cylindrical format, the negative terminals are made of Cu and are generally connected to the steel casing of the cell (Sadeghian and Iqbal, 2022). Several joining processes have been studied for Cu-to-steel welding and they include wire bonding, micro-spot welding, ultrasonic welding, micro-TIG welding, electron beam welding and Laser Beam Welding (LBW) (Zwicker et al., 2020). LBW is an attractive option and has recently gained popularity due to advances in versatile methods for laser beam delivery and associated sensors technology for quality control and process monitoring that make LBW comparatively affordable (Kogel-Hollacher, 2020). Brand et al. (2015) demonstrated that LBW is a suitable process for joining battery terminals since it allows the lowest electrical resistance and the highest joint strength, when compared to micro-spot welding and ultrasonic welding; also, it is potentially applicable to any cell configuration and dissimilar metal combinations. Despite the benefits of LBW, opening and maintaining a stable molten pool on the Cu-side is challenging when using LBW with infrared sources. The absorptivity of Cu at ambient temperature is approximate 5% and increases with rising temperature, and it suddenly jumps up when the melting temperature is reached. A problem with this is that when fusion of the material does happen, a surplus of energy flows through it, which can vaporise the material and create spatters, as well as pores inside the joint. These defects can reduce the electrical conductivity of the joint. At first sight, the solution to the low coupling efficiency of Cu is to switch from infrared sources to visible sources. The absorption increases drastically up to 60% when using visible sources. Green (515 nm) or blue (450 nm) lasers have been investigated by Kogel-Hollacher et al. (2022) and proved that lower power needed for same penetration achievable with infrared lasers and less thermal damage to enamel and insulators. Hummel et al. (2020) experimentally evaluated and proved the beneficial effects of blue laser during laser micro-welding of Cu, and achieved high welding speed with low input power. Nonetheless, compared to infrared lasers, the higher cost, lower plug efficiency and lower beam quality of visible lasers, push practitioners towards the use of multi-kW infrared sources at very high brightness for Cu welding. In addition to the challenge posed by the laser beam coupling to the Cu, the welding of Cu to steel presents a series of problems. First, they are quite different in terms of physical properties such as density, melting points and thermal expansion and make defect-free welding difficult. Second, although Cu-Fe alloys are completely miscible in the stable liquid state and do not form brittle intermetallic compounds, the system shows a wide metastable miscibility gap at an undercooling level. The liquid phase separation occurs as the liquid cools in the miscibility gap resulting in the supersaturation of one or both liquids. Jeong et al. (2020) has shown that increasing the content of Fe tends to improve the mechanical properties of alloys but reduce electrical conductivity and ductility. Chen et al. (2013) proved that the toughness and fatigue strength of the joint decreases with the increase in the amount of molten Cu into the steel. Thus, melting of Cu was suggested to be kept at a minimum. Third, excessive penetration of Cu in grain boundaries of steel may result in cracks in the heat affected zone and fusion zone, and ultimately reducing structural performance of the joint. Therefore, to reduce these issues, controlling the mixing of Cu and steel in the molten pool is quite important for producing sound joints. Laser beam shaping is gaining popularity since it holds the promise to control cooling rates and thermal gradients in and around the molten pool. This theoretically leads to a tailored material response to the heat input both spatially and temporally. A tailored power density profile (Fig. 1 shows typical power density profiles obtained via adjustable ring-mode laser) is generated via adequate insertion of optical components (specially coated lenses of silica substrate) in the optical chain of the welding head; or by electro-optical switching multiple laser beams generated in the laser source itself and enabled by beam combiners with optical phased array. Research has confirmed a positive effect of the laser beam shaping on the control of the weld profile and keyhole stabilization with suppression of spatters and significant reduction of porosity in the weldments. Caprio et al. (2023) investigated the use of beam shaping and beam oscillation to weld 0.2 mm Ni-plated steel sheets in lap joint configuration, which are materials commonly involved in cell to busbar connections. Sokolov et al. (2021) employed the ARM laser coupled with Optical Coherent Tomography (OCT) in Al-to-Cu thin sheets and observed that the use of combined core and ring-shaped laser beams reduced the fluctuations of the keyhole, improved the stability, and ultimately the accuracy of OCT measurements. Rinne et al. (2022) studied the effect of different power distributions between the inner core and outer ring-shaped laser beams on spatter ejection and penetration depth during welding of Cu sheets. Wagner et al. (2022) investigated and proved the influence of dynamic beam shaping on the geometry of the keyhole during welding of Cu by varying the patterns of the intensity distribution in longitudinal and transversal direction. Prieto et al. (2020) implemented dynamic laser beam shaping with infinite pattern and assessed quality of weld seam in 0.8 mm Al thin-sheet and observed that tailored beam with shape frequency over 10 kHz enables welding speed up to 18 m/min with stable keyhole.
Fig. 1. Example of laser beam shapes obtained via an adjustable ring-mode laser.
Despite the benefits, laser beam shaping introduces new set of parameters and finding the optimal combination of number of beams, shape of beams (multiple spots, C-spot, ring-core spots, pyramid, infinity, spiral shapes, etc. (Prieto et al., 2020)) can be expensive and time consuming since it may require dedicated equipment, expertise and experimental setups. In this context, multi-physics computational fluid dynamics (CFD) enable simulations of the process to reproduce mechanisms which are difficult to observe with in-situ investigations. With the raise of computational power and multi-core computing on high performance clusters, advanced simulations of LBW processes are now a close reality. Huang et al. (2020) developed a CFD model in FLOW-3D WELD® to study the metal mixing during linear laser welding of 200 µm Al to 500 µm Cu with different levels of laser power and velocity of the laser spot. They analysed the contribution of recoil pressure and Marangoni effect on the overall mixing process. Chianese et al. (2022) developed a multi-physics model using FLOW-3D and FLOW-3D WELD® to investigate the effect of part-to-part gap in LBW of Cu-to-steel thin sheets with beam wobbling. They showed that the presence of part-to-part gap and mixing mechanism between parent metals are linked, and the occurrence of part-to-part gap influences the temperature and velocity fields in the molten pool resulting in different mixing mechanisms. However, they did not implement any strategies for weld improvement. Drobniak et al. (2020) and Buttazzoni et al. (2021) implemented CFD multi-physics simulations of 1 mm-thick stainless steel plates with adaptive mesh refinement to predict the shape of the weld seam in presence of part-to-part gap, and they predicted the effect on the process of secondary laser beams with different shapes to optimize the weld quality. Recently, Huang et al. (2023) combined experimental approach and CFD simulations in FLOW-3D WELD® to reveal the effect of oscillation frequency and amplitude on fluid-flow and metal mixing during laser welding of 200 µm Al to 500 µm Cu with circular beam wobbling implemented. Additionally, they implemented a Scheil solidification model to predict the phase distributions in the welds based on the predicted thermo-solute conditions. While significant research has been already developed using linear laser welding or laser welding with wobbling for joining of dissimilar materials, a clear understanding of metal mixing and dynamics of the keyhole during Cu-to-steel welding with beam shaping are not clearly reported. Research into application of beam shaping for Cu-to-steel welding entails a promising prospect for further development and investigation. Furthermore, the use of advanced CFD models is a viable approach to complement experimental investigations and explore weld configurations with different beam shaping profiles that would be difficult to achieve only with experimental work. Therefore, this paper aims to study the impact of laser beam shaping on metal mixing and dynamics of the keyhole during LBW of Cu-to-steel for battery terminal-to-casing connections. Four beam shapes were tested during LBW of 300 µm Cu to 300 µm nickel-plated steel. Both experiments and CFD simulations were used to study the underlying physics. A CFD model was firstly calibrated against experiments and then deployed to explore the effect of the increasing ring-to-core diameter, as well as a tandem laser spot configuration.
2. Experimental design and model description
2.1. Experimental design
Materials used in this work are Copper SE-Cu58 2.0070 and Nickel-plated steel (commercial name: Hilumin TATA STEEL). Experiments consisted of 25 mm long welds in lap joints configuration with 300 µm Cu on top of 300 µm nickel-plated steel. Dimensions of the specimens were 65 mm × 30 mm. The laser source used was the Lumentum CORELIGHT, having 55 µm core diameter and 220 µm ring diameter, and BPP 1.4 mm·mrad and 11 mm·mrad for core and ring, respectively. The laser fiber was coupled to the Scout-200 (Laser and Control K-lab, South Korea) scanner to deliver the laser power to the specimens via 2D F-theta scanner with telecentric lenses. Fig. 2 shows the welding setup and specifications of the equipment are in Table 1. Caustic parameters were measured using PRIMES GmbH measurement system.
Fig. 2. (a) Welding setup with aluminium fixture; (b) schematical representation of the welding setup; (c) definition of weld features: top weld width, Wtop; width at the interface, Wi; weld penetration depth, Dpen.
Table 1. Specifications of the welding equipment.
Each weld seam was cut and prepared to obtain two cross sections for each experiment – cross sections were positioned at 10 mm and 15 mm away from the weld start. Three replicates were performed for each weld configuration. Sectioned samples were mounted in Bakelite resins and standard metallography procedure was performed for grinding and polishing to reveal weld profile under Nikon Eclipse LV150N optical microscope. To evaluate and characterize metal mixing with parent metals, elemental mapping of cross-sections was performed with an FEI Versa 3D dual beam scanning electron microscope using Energy Dispersive X-ray Spectroscopy (EDS mapping). Welding experiments were performed in continuous power mode without power modulation. The laser beam was focussed perpendicularly on the upper surface of the Cu sheet, and the motion of the laser was linear (no wobbling). Although the use of shielding gas tends to avoid oxidation in the process and reduce hydrogen entrapment, when using scanners to deliver the laser beam, the gas nozzle cannot be positioned in proximity of the beam. Therefore, in this work, all experiments were conducted with no shielding gas. Part-to-part gap was manually checked and set to a nominal zero. To study the impact of laser beam shaping on metal mixing and molten pool dynamics, 5 weld configurations (C1 to C5) were designed as shown in Table 2, with 4 beam shapes presented in Fig. 3. LBS#1 is single gaussian spot of 90 µm; LBS#2 super-imposes an inner core of 90 µm with an outer ring-shaped profile of 350 µm, with the ring accounting 30% of the total power. LBS#1 and LBS#2 were experimentally tested and enabled by the static beam shaping system of the Lumentum CORELIGHT source. LBS#3 follows the hollow sinh-Gaussian beam profile as defined in Liu et al. (2019), with 90 µm core and 500 µm ring, with 72% of the total power assigned to the ring. LBS#4 is a tandem beam with primary (90 µm) and secondary beam (150 µm) at a centre-to-centre distance of 300 µm, and 50% split of the power between primary and secondary beams – LBS#4 was introduced with the aim to increase the absorption rate by the pre-heating action of the secondary beam. LBS#3 and LBS#4 were only simulated since the laser beam shaping of the Lumentum CORELIGHT was only capable to work with fixed core-to-ring diameter ratio. Therefore, only a simulation-based approach (with the model pre-validated and calibrated in C1, C2 and C3) was deemed appropriate in this case to explore the effect of the increasing ring-to-core diameter and tandem laser spot configuration on material mixing.
Table 2. Process parameters used for the four selected laser beam shapes in Fig. 3.
Fig. 3. Normalized power density distribution for LBS#1, LBS#2, LBS#3 and LBS#4.
The power and speed of C1, C3, C4 and C5 were selected with an iterative process to ensure weld penetration depth, Dpen, ranging 400 – 500 µm. The choice of this penetration depth is based on the requirement that the temperature at the lower end of the steel sheet remains below 550 K. This precautionary measure aims to prevent any potential damage to the battery cell. Additionally, to minimise the effect of the weld depth on the metal mixing, a uniform depth of penetration was adopted across the different beam shapes for comparative analysis. Welding speeds were kept between 250 mm/s and 375 mm/s which is in line with the experimental work in (Perez Zapico et al., 2021). C2 is a variant of C1 and corresponds to a fully penetrated weld. Although fully penetrated welds must be avoided during LBW of battery terminals due to the risk of fire ignition, this work presents this variant for two reasons: first, to generate an additional weld configuration to validate the simulation; second, to discuss how the metal mixing behaves when transitioning from partial penetration to full penetration.
2.2. Model description
A multi-physics model was developed using the commercial CFD code FLOW-3D® (solver version: 12.0.2.01) and its module FLOW-3D® WELD (release: 7, update: 1). In order to develop a numerical model representing the essential physics during LBW of Cu-to-steel, the following assumptions were considered: (i) the liquid flow is considered Newtonian and incompressible; (ii) volumetric thermal expansion of the liquid metal due to temperature-dependent mass density is accounted; (iii) the air and vaporized metal are modelled as “void” type, with ambient temperature and pressure assigned to model the heat exchange with the metal as a natural convective flux (irradiance is neglected); (iv) the heat sinking effect of the clamping mask is neglected due to the clearance between the weld seam and the mask itself as already presented in (Chianese et al., 2022); (v) the effect of plasma plume on laser absorption is not directly modelled but is accounted in the calibration process as also proposed in previous studies by Lin et al. (2017) and Hao et al. (2021); furthermore, the laser absorption is assumed temperature dependent for Cu, constant for steel, and independent of the incidence angle. This assumption is in-line with the work presented by Huang et al. (2020), where they used the build-in ray-tracing function in FLOW-3D® WELD to predict the laser absorption in the keyhole.
2.2.1. Governing equations, boundary conditions and material properties
To reduce the computational cost of the simulations, the computational domain was divided in two zones (Fig. 4): (1) a process zone which was interested by phase change, and, (2) a thermal diffusion zone that models heat transmission in the sheets. A finer mesh size was used for cells in the process zone, and a mesh size 5 times greater than in the process zone was used for cells in the thermal diffusion zone.
Fig. 4. Top view (a) and side view (b) of a schematic representation of the computational domain and modelling approach with nested meshes (process zone and thermal diffusion zone).
Dimensions of the process zone are 2 mm × 0.8 mm× 0.775 mm. The length (2 mm) of the process zone was chosen to enable the simulation of approx. 1.8 mm weld length, which was experimentally evaluated to be sufficient for reaching the steady-state regime. The width (0.8 mm) of the process zone was selected to ensure that the molten pool was contained in it; the height of the computational domain was chosen equal to 0.8 mm so that, beside the stacked thickness of the processed sheets (0.6 mm), 0.2 mm of air (void type) are included in the computational domain. Extension of the thermal diffusion zone is calculated according to the Eq. (1), where k is the thermal conductivity, cp the specific heat at constant pressure, ρ the mass density, tend the simulation time, T the temperature, and Tamb= 20 °C the ambient temperature. The simulation time, tend, is function of the welding speed and the weld length (1.5 mm).
Four different values of the mesh size in the process zone were considered during sensitivity analysis, namely 40 µm, 20 µm, 15 µm, and 10 µm, that resulted in mesh independent solution for mesh size equal to or below 15 µm, which therefore is the selected size. This led to total number of cells approximatively equal to 528 thousand. The geometry of the thin sheets has been modelled in the computational domain, so that in-plane dimensions were parallel to X and Y axis, as shown in the top and side view in Fig. 4(a) and (b). Welding direction was parallel to X axis. The following physics have been accounted to model the welding process: continuity, fluid flow via Navier-Stokes equations, energy conservation, evaporation, keyhole formation and evolution, solidification, species conservation and tracking, surface tension with Marangoni and Laplace forces and multiple reflections. Phase change – Eq. (2) governs the evaporation phenomena which are modelled as mass transfer between the liquid phase and the void type and are proportional to the difference between the saturation pressure Psat and the partial pressure Pvap. In this equation, α is the accommodation coefficient, R is the gas constant, and T is the temperature. The saturation pressure is calculated as a function of the temperature according to the Clapeyron equation (Eq. (3)), in which the couple (Pv, Tv) represents a point on the saturation curve; γ, cv, and ΔHv are the specific heats ratio, the specific heat at constant volume, the latent heat of vaporization, respectively.
Recoil pressure – during laser welding process, intense localised heating of substrate material causes vaporization which results in recoil pressure. This pressure is proportional to the saturated vapor pressure. The relationship between the recoil pressure, Precoil, and the saturated vapor pressure, Psat, depends on the material properties and laser-to-material interaction. Eq. (4) is derived from Eq. (3) with the introduction of two coefficients, Ar and B, that will be calibrated using experimental data.
Tracking of the keyhole – surface of the keyhole is tracked by the volume of fluid (VOF) method (Daligault et al., 2022), which enables the calculation of the interface between the liquid metal and the void type, according to Eq. (5).
The interface between the cell is tracked using a scalar value f that indicates the fraction of fluid in it. A value of f=0 indicates that the cell has only void, conversely, f=1 corresponds to the case of a cell full of liquid, whereas the case of 0<f<1 indicates that the cell has both the liquid and the void type, and therefore the interface between the two falls in it. Similarly, metals involved in the welding process with fluid flow and mixing are tracked in each cell by means of a scalar value f2, which indicates the fraction of second material within the cells. Values of the generic material property ̅φ̅ in each cell is evaluated as weighted sum of the properties φ1 and φ2 of parent metals based on their mixing, as in Eq. (6).
Multiple reflections – Multiple reflections are implemented using a discrete grid cell system through the ray tracing technique. The laser beam is divided into a finite number of rays, which move in the laser beam irradiation direction. When the ray encounters the surface of the material, it is reflected according to vector Eq. (7), in which R→ is the direction of the reflected vector, I→ the direction of the incoming ray, and nˆ the normal direction of the material surface.
Laplace pressure and Marangoni effect – Recoil pressure contributes to the formation of the keyhole and mainly contributes to the velocity field in the fluid; however, surface tension-related phenomena such as Laplace pressure LP and the Marangoni force SM have great influence on the overall welding process. Laplace pressure and the Marangoni force are modelled according to (8), (9) which, σ is the surface tension, RI and RII are the principal curvature radii, and operator ∇t indicates the gradient along the tangent direction at the interface. Eq. (9) explicitly indicates the dependence of the Marangoni effect on the gradient of the surface tension, which in assumed temperature-dependent of the surface tension.
2.2.2. Boundary conditions and material properties
As shown in Fig. (4), the following boundary condition were assigned: wall in the X and Y direction (with constant ambient temperature); assigned pressure and temperature at the boundaries of the computational domain in the Z directions, with natural convective heat flux between the metallic sheets and the air. The heat source was directly imported from the power profiles defined in Fig. 3. Material properties were imported from the JMATPRO® material database. Fig. 5 shows the temperature-dependent plots.
Fig. 5. Temperature-dependent material properties defined in the model.
3. Results and discussion
3.1. Model validation
The model has been applied to simulate all the cases listed in Table 2. Model validation was conducted for the weld configurations C1, C2 and C3 by comparing the weld profile in cross sections and Fe concentration line profiles against the experimental results as shown in Fig. 6. Experimental and simulation results show that welding is done through keyhole mode. The generation of a keyhole is significantly influenced by recoil pressure. In the simulation, the recoil pressure is adjusted through the calibration of coefficients Ar and B, as indicated in Eq. 4. During the model calibration process, a value of Ar was determined to be 55,715 Pa, and the parameter B was set to 4, resulting in comparative results with those obtained in experiments. Five different mesh sizes were tested: 20 µm, 15 µm, 10 µm and 5 µm. The choice of the mesh size was driven by the need to have a minimum of 4 cells to discretise the smallest laser spot (i.e., LSB#1 has the smallest beam diameter of 90 µm among the tested beam shapes in Fig. 3). Mesh-independent solution was achieved with mesh size of 15 µm and this led to approximate a million cells in the whole computational domain.
Fig. 6. Comparison of the experimental and modelling results of the molten pool geometry and elemental maps for weld configurations C1 (a), C2 (b) and C3 (c).
The correlation was conducted looking at two cross-Section (10 mm 15 mm away from the weld start and end) – this was motivated by the need to take into account the experimental errors during the calibration and validation process.
Fig. 6 shows cross sections and elemental maps for experiments C1, C2, and C3, and corresponding simulations. Two representative cross-sections from the same weld seam are shown in each sub-figure to demonstrate the capability of the model to reproduce the geometric shape and the mixing phaenomena at different longitudinal positions along the weld seam. The fusion zones are marked in each cross section and show good correlation with predictions from simulations, as the cases with partial penetration are successfully predicted in for C1 and C3, along with full penetration in C2.
Elemental maps that were measured with EDS, and species concentration that were predicted with simulations, are reported for comparison to show capability of the model to reproduce the mixing mechanism. For each case, plots of the concentration of Fe along with line-scans are reported to quantitatively demonstrate the capability of the model to simulated diffusion of the molten metal from the bottom sheet to the upper one. They show that diffusion of Fe in Cu is well predicted in C1 and C3, as well as presence of Fe-rich clusters in the Cu near the interface between parent materials is reproduced in C2.
Good correlation between measurements and predictions of the weld geometry and metal mixing demonstrates capability of the model to simulate welding scenarios with different laser beam shapes, and weld penetration depth spanning from partial penetration to full penetration. This allows to confidently deploy the simulation model in conjunction with experiments to study the impact of laser beam shaping on metal mixing and molten pool dynamics.
3.2. Keyhole dynamics and impact on metal mixing
As keyhole instabilities have a significant impact on weld quality (Lu et al., 2015), this section highlights the impact of the laser beam shapes on the keyhole dynamics, which ultimately contributes to metal mixing. The discussion is presented by linking the laser power profile to the velocity field within the molten pool and ultimately to the metal mixing between the parent metals and the occurrence of collapse events of the keyhole.
Fig. 7 shows consecutive time frames in each weld configuration and reflects keyhole dynamic mechanisms. The keyhole’s shape and size vary, exhibiting irregularities, asymmetry and fluctuations. These shapes are directly correlated to the laser beam shape profile. The following observations are made:
Collapse events terminate in formation of pores and metal mixing. This is visible in the experimental results presented in Fig. 6(a) and (b), where relatively large pores are observed in the experimental cross-section. With a narrow beam profile (weld configuration C1, C2, C3 and C5) and high energy density, once fusion of the Cu does happen, a surplus of energy flows through the keyhole, increasing the temperature at the keyhole bottom. This generates a recoil pressure that pushes the fluid upwards. At the top surface and rear side of the keyhole, the opposing movements of the fluid, both clockwise and counter-clockwise, and driven by the Marangoni force, have an important consequence: they restrict the size of the molten pool. This restriction creates a high viscosity mushy layer that forms a barrier that limits the expansion of the molten pool. As result, closure or narrowing the top neck of the keyhole restricts the ejection of vapours out of keyhole which leads to increase in pressure within keyhole and creates a high-pressure lob. This ultimately results in pores formed to the toe of the keyhole as seen in Fig. 7(a) and (b). Although a collapse event is observed in C3 as shown Fig. 7(c), it does not necessarily create porosity in the solid front as sufficient room is available for gas vapours to escape from the bottom of the keyhole. The introduction of a pre-heat heating beam in weld configuration C5 does not produce any significant change to the keyhole dynamics as observed in Fig. 7(d). In partial penetration, narrow and deep keyhole is more unstable as slight fluctuations in fluid pressure, velocity and temperature on the rear wall of keyhole can create a collapse event. Additionally, the collapse of the keyhole in partial penetration creates a narrower fluid channel, resulting in localized increase of fluid velocity, which, in turn, affects metal mixing.
Weld configuration C4 leads to wider opening of the keyhole with greater stability as shown in Fig. 7(e). With the super-imposition of the core beam with the wider ring-shaped beam, the core beam penetrates the steel sheet, while the larger ring keeps the keyhole open at the Cu surface. This weld configuration drastically reduces the collapse events and the development of bubbles. It can be observed that the lower depth-to-width aspect ratio of the melt pool correlates to fewer number of collapse events.
Metal mixing is not only influenced by keyhole dynamics and collapse events, but there is an intricate interplay between keyhole geometry, fluid dynamics and buoyancy forces that are dependent upon density which varies with temperature in molten pool, and from top to bottom due to differences in density between Cu and steel. To test the influence of buoyancy forces, a simulation test was performed where the density of Cu and steel were artificially set to be equal. Fig. 8 shows the simulation results and confirm that buoyancy forces have an impact on the metal mixing especially at the interface between the two metals and in the Cu side of the weld. For example, the line-scan B-B in Fig. 8 shows an increase on average of the Fe vol% in the Cu side by 10%, when comparing results with same densities.
Fig. 8. Impact of buoyancy forces on the metal mixing for weld configuration C3. Sections taken at Y= 0.
Fig. 7. Consecutive time steps of the molten pool dynamics for configuration C1 (a), C2 (b), C3 (c) C5 (d) and C4 (e). The plot shows the fluid velocity (both direction and magnitude) visualized by black arrows. Cross sections taken at Y= 0.
The introduction of a ring beam (weld configuration C4 with LBS#3) in the laser welding process alters the shape of the keyhole compared to a single beam scenario (weld configuration C1 with LBS#1). In the single beam case, the keyhole walls develops predominantly in Z direction (schematically illustrated in Fig. 9(a)). The inclusion of a ring beam results in the critical change of the keyhole wall’s curvature, with a pronounced arc-like shape at the rear (Fig. 9(b)). The change of keyhole wall’s curvature plays a critical role and is explained by the complex equilibrium between the fluid pressure, the recoil pressure and the gravity load. A collapse event is associated with the non-equilibrium of the forces in the X direction. To explain this, it is first worth noting that with an idealised static molten pool (no fluid velocity) the fluid pressure would be higher at the bottom and would be governed by the hydrostatic law – with this, the pressure variation occurs linearly downwards and would be a function of the molten pool depth. Under this ideal condition, the keyhole would exhibit a stable equilibrium regime driven by the balanced effect of recoil pressure and fluid flow. With the actual molten pool, the equilibrium state is, however, perturbated by the non-linear variation of the fluid pressure due to the fast upwards motion generated by the recoil pressure itself. A near-equilibrium state is eventually achieved with the change of keyhole wall’s curvature with the resultant of the forces acting predominantly in the Z direction. The shallow angle of the keyhole wall observed at LBS#3 (θ3 < θ1) effectively decomposes the combined forces exerted by the fluid towards the Z direction, hence moving to the near-equilibrium state, with the fluid pushed downwards in Z rather than sidewise in X. It can be observed that the ring-to-core diameter and the ring-to-core power are essential to control the keyhole wall’s curvature and ultimately influence of the stability of the keyhole.
Fig. 9. Schematic representation of forces and pressures acting on the melt pool in case of welding with single laser beam (LBS#1) and ring-core configuration (LBS#3). Arrows represent forces/pressures, and the thickness is proportional of the intensity of the forces/pressures. Arrows are only shown to the rear-side of the keyhole since the physics involved there are more relevant for the dynamics of the keyhole.
3.3. Impact of beam shaping on metal mixing
Cu and steel are generally immiscible as studied by other researchers, such as Shi et al. (2013). This separation means the material solidifies as two separate phases from the liquid state. At this immiscible region a Cu-rich (α phase) and iron-rich (β phase) form FCC and BCC crystal structures, respectively. For the compositional data shown in Fig. 6, the highest amount of mixing for each of the three examples is 60%, 80% and 50% of Fe in the weld pool. When studying the Cu-Fe binary phase diagram, as performed by Chen et al. (2007), these compositions fall within the miscibility gap range. For which no IMCs are expected to form, but instead separate (α and β) phases. However, it is still clear that the formation of these separate phases still creates a mismatch in mechanical properties of the welded joint, both at the interface and enriched regions, which can lead to crack initiation, as reported by Rinne et al. (2020). For this reason, analysing the metal-mixing in dissimilar metals is an important step toward understanding and prevention of cracking mechanisms that can affect the performance of the weld. Influence of the beam shapes on the metal mixing, can be investigated by analysing velocity fields and fluid flow which are predicted with the validated model. Fig. 10(a) and (b) show that in the weld configuration C1 and C2 (corresponding to LBS#1 – single beam with circular spot and gaussian distribution) the increase in laser power leads to more steel mixing with Cu due to greater recoil pressure and to a larger melt pool with more liquid metal involved. When comparing the parameters in Fig. 11, the increased melting of the bottom steel sheet leads to a greater region of keyhole necking with collapse; this can be due to the increased laser absorption, for which steel has a greater absorptivity than the more reflective Cu (Rinne et al., 2020). The lower density of steel creates an upward buoyancy force which allows the migration of more steel into the Cu-rich region. Fig. 11(c) and (d) show weld configurations C3 and C4 respectively, with combined secondary ring-shaped and primary laser beam (LBS#2 and LBS#3, respectively). They can be compared based on similar levels of weld penetration but different width at the interface between parent metals and at the top of the weld seam. Spread of the laser power over a wider surface due to the use of a ring results in a wider weld pool compared to simulations C1 and C2, which is consistent with results found by Jabar et al. (2023). However, one difference between these two cases is that, due to different power density distributions, to achieve adequate weld penetration depth, different laser power is provided leading to different thermal fields and time that the metal stays liquid. Line-scans of the temperature profiles in the melt pool can be observed in Fig. 12, with higher peak temperature in C4, compared to simulations C1 and C2, and C5; whereas a smaller secondary ring-shaped laser beam in simulation C3 results in intermediate behaviour.
Fig. 10. Plots of metal mixing in the longitudinal and a cross sections predicted with simulations C1 (a), C2 (b), C3 (c), C4 (d) and C5 (e).
Fig. 11. (a) Temperature, (b) velocity, (c) Fe concentration and (d) actual melt pool for all the tested weld configurations C1 to C5. Cross sections taken at Y= 0.
Fig. 12. Temperature profiles for weld configurations C1 (a), C2 (b), C3 (c), C4 (d) and C5 (e). Measurements were taken at X = 1.3 mm (just behind the keyhole wall) and Z = −300 µm (interface between Cu and steel).
The higher peak temperature in C4 eventually leads to a significant thermal gradient that promotes significant upward buoyancy forces and ultimately more migration of steel towards the Cu matrix. Similarity of simulation C5 with C1 can be explained considering that the secondary laser beam pre-heats the metal without widening the keyhole. Additionally, the higher peak temperature and larger size of the melt pool in C4 lead to longer time in which the steel stays in the liquid phase with more time available to migrate toward the Cu matrix due to recoil pressure and buoyancy forces and to diffuse. For these reasons, if use of larger spot helps with keyhole stabilisation, higher laser power required to establish sound connection enhances mixing between parent metal. Therefore, selection of custom ring-to-core diameter and ring-to-core power is a decision with a trade-off between the need of stabilising the keyhole dynamics and the need to reduce the mixing. Velocity fields in Fig. 11 show also that the use of the ring-shaped secondary beam (C4), results in lower recoil pressure due to less localised laser power and vaporization. For this reason, the fluid flow and velocity of the liquid movements in considerably lower, as shown by contour plots, where regions of the molten pool in red are those in which the flow of the liquid metal is faster. The metal mixing in the molten pool of C3 weld is more homogeneous than in C1 and C2, due to the localised heat input of the ring laser beam. Rinne et al. (2020) found the addition of the ring laser produced a more homogeneous distribution of Cu and steel in the solidified structure. The lower density of the steel can also be used to explain the more even distribution of steel throughout the weld pool of C3. This is also confirmed by the EDS line-scans in Fig. 6(c) that show a significant drop of Fe into the Cu matrix compared to C1 (Fig. 6(a)). The result of metal mixing has a significant effect on the crack formation in the weld pool and heat-affected zone (HAZ). Two main types of cracking are often referred to as “hot cracking” (Rinne et al., 2020) or “liquation cracking” (Li et al., 2019). During any fusion welding process of Cu to steel the miscibility gap can be identified in the binary phase diagram of Cu-Fe (Chen et al., 2013). When both Cu and steel are melted, there is separation of the liquids during cooling, once the mixture enters the miscibility gap seen on the phase diagram the primary separation of the α and β phases occurs. The secondary separation occurs in the miscibility gap because of a lack of diffusion and a supersaturation of the α and/or β phases. The solidified weld microstructure is found inhomogeneous, consisting of the α and β phases. The difference in the thermal expansion properties of both Cu and steel can create locations of stress concentrations where cracks are often initiated, ad observed by Chen et al. (2013) and Sadeghian and Iqbal (2022). Li et al. (2019) proposed a three-stage mechanism for the formation of liquation cracks in Cu to steel laser welds. The first stage was the penetration of Cu liquid into the grain boundaries of the steel, secondly, the Cu liquid surrounds the Cu phase creating a “film” of liquid in the grain boundary. This drastically reduces the cohesive forces between the grain boundaries due to the presence of the α phase. Cracking can then be initiated in a similar manner to that detailed earlier.
4. Conclusions
A combination of multi-physics CFD modelling results and experiments have been presented to study the impact of laser beam shaping on metal mixing and molten pool dynamics during LBW of Cu-to-steel for battery terminal-to-casing connections. The multi-physics model has been validated with ex-situ EDS element mapping and weld profile’s features. The model has provided useful insights about temperature and velocity fields, mixing mechanisms and dynamics of the keyhole, all of which are difficult to access via experiments due to technological difficulties. The major findings of the work are summarized below:
Metal mixing is largely influenced by the fluid dynamics via the Marangoni, buoyancy forces and recoil pressure. With a greater laser power, recoil pressure is increased, and this leads to more weld penetration and melting of steel. Additionally, spread of the laser power results in higher width of the fusion zone. Subsequently, the buoyance forces due to the different densities of steel and Cu contribute to the upward flow of steel towards Cu, and hence impact meaningfully to the mixing. This can be clearly observed in weld configurations C1 and C2.
Due to the collapse events of the keyhole wall, porosity formation was found in welds C1, C2 and C5. Furthermore, the collapse events create a narrow fluid channel, which results in localised surges in fluid velocity, therefore, promoting metal mixing. All in all, simulations revealed that increasing depth-to-width aspect ratio is correlated to higher frequency of collapse events in the keyhole. Therefore, stabilisation of the melt pool can be achieved with tailored laser beam shapes.
The study has pointed-out that the use of larger ring beam (configuration C4) helps with keyhole stabilisation, but at the same time leads to more laser power and higher temperature that contribute to the enhancement of mixing between parent metals. This poses a trade-off in the definition of a tailored ring-to-core diameter and the ring-to-core power. Analysis of the results showed that ring-to-core diameter (350–90 µm) and 30% of ring power (weld configuration C3) resulted in more stable dynamics of the keyhole, with significant reduction of collapse events, and ultimately controlled migration of steel towards Cu. Furthermore, compared to C4 (2500 W total power), the lower thermal gradient in C3 (1530 W total power) eventually leads to a reduction in the upward buoyancy forces.
The pre-heating approach with the tandem beam (C5) only led to local fusion of Cu and no significant improvement in keyhole stability was observed.
The combination of experiments and numerical modelling provides a powerful approach to understand complex fluid flow and metal mixing processes during laser keyhole welding. This helps to study mixing behaviour along with weld pool dynamics for selection of laser welding strategies with beam shaping in case of dissimilar material welding, especially in presence of miscibility gap at higher temperature as in case of Cu and steel.
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지표 산사태로 발생한 파랑의 3차원 시뮬레이션: OpenFOAM과 FLOW-3D HYDRO 모델 비교
Ramtin Sabeti, Mohammad Heidarzadeh, Alessandro Romano, Gabriel Barajas Ojeda & Javier L. Lara
Abstract
The recent destructive landslide tsunamis, such as the 2018 Anak Krakatau event, were fresh reminders for developing validated three-dimensional numerical tools to accurately model landslide tsunamis and to predict their hazards. In this study, we perform Three-dimensional physical modelling of waves generated by subaerial solid-block landslides, and use the data to validate two numerical models: the commercial software FLOW-3D HYDRO and the open-source OpenFOAM package. These models are key representatives of the primary types of modelling tools—commercial and open-source—utilized by scientists and engineers in the field. This research is among a few studies on 3D physical and numerical models for landslide-generated waves, and it is the first time that the aforementioned two models are systematically compared. We show that the two models accurately reproduce the physical experiments and give similar performances in modelling landslide-generated waves. However, they apply different approaches, mechanisms and calibrations to deliver the tasks. It is found that the results of the two models are deviated by approximately 10% from one another. This guide helps engineers and scientists implement, calibrate, and validate these models for landslide-generated waves. The validity of this research is confined to solid-block subaerial landslides and their impact in the near-field zone.
1 Introduction and Literature Review
Subaerial landslide-generated waves represent major threats to coastal areas and have resulted in destruction and casualties in several locations worldwide (Heller et al., 2016; Paris et al., 2021). Interest in landslide-generated tsunamis has risen in the last decade due to a number of devastating events, especially after the December 2018 Anak Krakatau tsunami which left a death toll of more than 450 people (Grilli et al., 2021; Heidarzadeh et al., 2020a). Another significant subaerial landslide tsunami occurred on 16 October 1963 in Vajont dam reservoir (Northern Italy), when an impulsive landslide-generated wave overtopped the dam, killing more than 2000 people (Heller & Spinneken, 2013; Panizzo et al., 2005). The largest tsunami run-up (524 m) was recorded in Lituya Bay landslide tsunami event in 1958 where it killed five people (Fritz et al., 2009).
To achieve a better understanding of subaerial landslide tsunamis, laboratory experiments have been performed using two- and three-dimensional (2D, 3D) set-ups (Bellotti & Romano, 2017; Di Risio et al., 2009; Fritz et al., 2004; Romano et al., 2013; Sabeti & Heidarzadeh, 2022a). Results of physical models are essential to shed light on the nonlinear physical phenomena involved. Furthermore, they can be used to validate numerical models (Fritz et al., 2009; Grilli & Watts, 2005; Liu et al., 2005; Takabatake et al., 2022). However, the complementary development of numerical tools for modelling of landslide-generated waves is inevitable, as these models could be employed to accelerate understanding the nature of the processes involved and predict the detailed outcomes in specific areas (Cremonesi et al. 2011). Due to the high flexibility of numerical models and their low costs in comparison to physical models, validated numerical models can be used to replicate actual events at a fair cost and time (e.g., Cecioni et al., 2011; Grilli et al., 2017; Heidarzadeh et al., 2020b, 2022; Horrillo et al., 2013; Liu et al., 2005; Løvholt et al., 2005; Lynett & Liu, 2005).
Table 1 lists some of the existing numerical models for landslide tsunamis although the list is not exhaustive. Traditionally, Boussinesq-type models, and Shallow water equations have been used to simulate landslide tsunamis, among which are TWO-LAYER (Imamura and Imteaz,1995), LS3D (Ataie-Ashtiani & Najafi Jilani, 2007), GLOBOUSS (Løvholt et al., 2017), and BOUSSCLAW (Kim et al., 2017). Numerical models that solve Navier–Stokes equations showed good capability and reliability to simulate subaerial landslide-generated waves (Biscarini, 2010). Considering the high computational cost of solving the full version of Navier–Stokes equations, a set of methods such as RANS (Reynolds-averaged Navier–Stokes equations) are employed by some existing numerical models (Table 1), which provide an approximate averaged solution to the Navier–Stokes equations in combination with turbulent models (e.g., k–ε, k–ω). Multiphase flow models were used to simulate the complex dynamics of landslide-generated waves, including scenarios where the landslide mass is treated as granular material, as in the work by Lee and Huang (2021), or as a solid block (Abadie et al., 2010). Among the models listed in Table 1, FLOW-3D HYDRO and OpenFOAM solve Navier–Stokes equations with different approaches (e.g., solving the RANS by IHFOAM) (Paris et al., 2021; Rauter et al., 2022). They both offer a wide range of turbulent models (e.g., Large Eddy Simulation—LES, k–ε, k–ω model with Renormalization Group—RNG), and they both use the VOF (Volume of Fluid) method to track the water surface elevation. These similarities are one of the motivations of this study to compare the performance of these two models. Details of governing equations and numerical schemes are discussed in the following.
Numerical models
Approach
Developer
FLOW-3D HYDRO
This CFD package solves Navier–Stokes equations using finite-difference and finite volume approximations, along with Volume of Fluid (VOF) method for tracking the free surface
Flow Science, Inc. (https://www.flow3d.com/)
MIKE 21
This model is based on the numerical solution of 2D and 3D incompressible RANS equations subject to the assumptions of Boussinesq and hydrostatic pressure
Danish Hydraulic Institute (DHI) (https://www.mikepoweredbydhi.com/products/mike-21-3)
OpenFOAM (IHFOAM solver)
IHFOAM is a newly developed 3D numerical two-phase flow solver. Its core is based on OpenFOAM®. IHFOAM can also solve two-phase flow within porous media using RANS/VARANS equations
IHCantabria research institute (https://ihfoam.ihcantabria.com/)
NHWAVE
NHWAVE is a 3D shock-capturing non-Hydrostatic model which solves the incompressible Navier–Stokes equations in terrain and surface-following sigma coordinates
Kirby et al. (2022) (https://sites.google.com/site/gangfma/nhwave, https://github.com/JimKirby/NHWAVE)
GLOBOUSS
GloBouss is a depth-averaged model based on the standard Boussinesq equations including higher order dispersion terms, Coriolis terms, and numerical hydrostatic correction terms
Løvholt et al. (2022) (https://www.duo.uio.no/handle/10852/10184)
BOUSSCLAW
BoussClaw is a new hybrid Boussinesq type model which is an extension of the GeoClaw model. It employs a hybrid of finite volume and finite difference methods to solve Boussinesq equations
Clawpack Development Team (http://www.clawpack.org/)Kim et al. (2017)
THETIS-MUI
THETIS is a multi-fluid Navier–Stokes solver which can be considered a one-fluid model as only one velocity is defined at each point of the mesh and there is no mixing between the three considered fluids (water, air, and slide). It applies VOF method
TREFLE department of the I2M Laboratory at Bordeaux, France (https://www.i2m.u-bordeaux.fr/en)
LS3D
A 2D depth-integrated numerical model which applies a fourth-order Boussinesq approximation for an arbitrary time-variable bottom boundary
Ataie-Ashtiani and Najafi Jilani (2007)
LYNETT- Mild-Slope Equation (MSE)
MSE is a depth-integrated version of the Laplace equation operating under the assumption of inviscid flow and mildly varying bottom slopes
A simplified 3D Navier–Stokes model for two fluids (water and landslide material) using VOF for tracking of water surface
Horrillo et al. (2013)Kim et al. (2020)
(Cornell Multi-grid Coupled Tsunami Mode (COMCOT)
COMCOT adopts explicit staggered leap-frog finite difference schemes to solve Shallow Water Equations in both Spherical and Cartesian Coordinates
Liu et al. (1998); Wang and Liu (2006)
TWO-LAYER
A mathematical model for a two-layer flow along a non-horizontal bottom. Conservation of mass and momentum equations are depth integrated in each layer, and nonlinear kinematic and dynamic conditions are specified at the free surface and at the interface between fluids
Imamura and Imteaz (1995)
Table 1 Some of the existing numerical models for simulating landslide-generated waves
In this work, we apply two Computational Fluid Dynamic (CFD) frameworks, FLOW-3D HYDRO, and OpenFOAM to simulate waves generated by solid-block subaerial landslides in a 3D set-up. We calibrate and validate both numerical models using our physical experiments in a 3D wave tank and compare the performances of these models systematically. These two numerical models are selected among the existing CFD solvers because they have been reported to provide valuable insights into landslide-generated waves (Kim et al., 2020; Romano et al., 2020a, b ; Sabeti & Heidarzadeh, 2022a). As there is no study to compare the performances of these two models (FLOW-3D HYDRO and OpenFOAM) with each other in reproducing landslide-generated waves, this study is conducted to offer such a comparison, which can be helpful for model selection in future research studies or industrial projects. In the realm of tsunami generation by subaerial landslides, the solid-block approach serves as an effective representative for scenarios where the landslide mass is more cohesive and rigid, rather than granular. This methodology is particularly relevant in cases such as the 2018 Anak Krakatau or 1963 Vajont landslides, where the landslide’s nature aligns closely with the characteristics simulated by a solid-block model (Zaniboni & Tinti, 2014; Heidarzadeh et al., 2020a, 2020b).
The objectives of this research are: (i) To provide a detailed implementation and calibration for simulating solid-block subaerial landslide-generated waves using FLOW-3D HYDRO and OpenFOAM, and (ii) To compare the performance of these two numerical models based on three criteria: free surface elevation of the landslide-generated waves, capabilities of the models in simulating 3D features of the waves in the near-field, velocity fields, and velocity variations at different locations. The innovations of this study are twofold: firstly, it is a 3D study involving physical and numerical modelling and thus the data can be useful for other studies, and secondly, it compares the performance of two popular CFD models in modelling landslide-generated waves for the first time. The validated models such as those reported in this study and comparison of their performances can be useful for engineers and scientists addressing landslide tsunami hazards worldwide.
2 Data and Methods
2.1 Physical Modelling
To validate our numerical models, a series of three-dimensional physical experiments were carried out at the Hydraulic Laboratory of the Brunel University London (UK) in a 3D wave tank 2.40 m long, 2.60 m wide, and 0.60 m high (Figs. 1 and 2). To mitigate experimental errors and enhance the reliability of our results, each physical experiment was conducted three times. The reported data in the manuscript reflects the average of these three trials, assuming no anomalous outliers, thus ensuring an accurate reflection of the experimental tests. One experiment was used for validation of our numerical models. The slope angle (α) and water depth (h) were 45° and 0.246 m, respectively for this experiment. The movement of the sliding mass was recorded by a digital camera with a sampling frequency of 120 frames per second, which was used to calculate the slide impact velocity (vs). The travel distance (D), defined as the distance from the toe of the sliding mass to the water surface, was D=0.045 m. The material of the solid block used in our study was concrete with a density of 2600 kg/m3. Table 2 provides detailed information on the dimensions and kinematics of this solid block used in our physical experiments.
Figure 1. The geometrical and kinematic parameters of a subaerial landslide tsunami. Parameters are: h, water depth; aM, maximum wave amplitude; α, slope angle;vs, slide velocity; ls, length of landslide; bs, width of landslide; s, thickness of landslide; SWL, still water level; D, travel distance (the distance from the toe of the sliding mass to the water surface); L, length of the wave tank; and W, width of the wave tank and H, is the hight of the wave tank
Figure 2. a Wave tank setup of the physical experiments of this study. b Numerical simulation setup for the FLOW-3D HYDRO Model. c The numerical set-up for the OpenFOAM model. The location of the physical wave gauge (represented by numerical gauge WG-3 in the numerical simulations) is at X = 1.03 m, Y = 1.21 m, and Z = 0.046 m. d Top view showing the locations of numerical wave gauges (WG-1, WG-2, WG-3, WG-4, WG-5)
Parameter, unit
Value/type
Slide width (bs), m
0.26
Slide length (ls), m
0.20
Slide thickness (s), m
0.10
Slide volume (V), m3
2.60 × 10–3
Specific gravity, (γs)
2.60
Slide weight (ms), kg
6.86
Slide impact velocity (vs), m/s
1.84
Slide Froude number (Fr)
1.18
Material
Concrete
Table 2 Geometrical and kinematic information of the sliding mass used for physical experiments in this study
We took scale effects into account during physical experiments by considering the study by Heller et al. (2008) who proposed a criterion for avoiding scale effects. Heller et al. (2008) stated that the scale effects can be negligible as long as the Weber number (W=ρgh2/σ; where σ is surface tension coefficient) is greater than 5.0 × 103 and the Reynolds number (R=g0.5h1.5/ν; where ν is kinematic viscosity) is greater than 3.0 × 105 or water depth (h) is approximately above 0.20 m. Considering the water temperature of approximately 20 °C during our experiments, the kinematic viscosity (ν) and surface tension coefficient (σ) of water become 1.01 × 10–6 m2/s and 0.073 N/m, respectively. Therefore, the Reynolds and Weber numbers were as R= 3.8 × 105 and W= 8.1 × 105, indicating that the scale effect can be insignificant in our experiments. To record the waves, we used a twin wire wave gauge provided by HR Wallingford (https://equipit.hrwallingford.com). This wave gauge was placed at X = 1.03 m, Y = 1.21 m based on the coordinate system shown in Fig. 2a.
2.2 Numerical Simulations
The numerical simulations in this work were performed employing two CFD packages FLOW-3D HYDRO, and OpenFOAM which have been widely used in industry and academia (e.g., Bayon et al., 2016; Jasak, 2009; Rauter et al., 2021; Romano et al., 2020a, b; Yin et al., 2015).
2.2.1 Governing Equations and Turbulent Models
2.2.1.1 FLOW-3D HYDRO
The FLOW-3D HYDRO solver is based on the fundamental law of mass, momentum and energy conservation. To estimate the influence of turbulent fluctuations on the flow quantities, it is expressed by adding the diffusion terms in the following mass continuity and momentum transport equations:
quation (1) is the general mass continuity equation, where u is fluid velocity in the Cartesian coordinate directions (x), Ax is the fractional area open to flow in the x direction, VF is the fractional volume open to flow, ρ is the fluid density, R and ξ are coefficients that depend on the choice of the coordinate system. When Cartesian coordinates are used, R is set to unity and ξ is set to zero. RDIF and RSOR are the turbulent diffusion and density source terms, respectively. Uρ=Scμ∗/ρ, in which Sc is the turbulent Schmidt number, μ∗ is the dynamic viscosity, and ρ is fluid density. RSOR is applied to model mass injection through porous obstacle surfaces.
The 3D equations of motion are solved with the following Navier–Stokes equations with some additional terms:
where t is time, Gx is accelerations due to gravity, fx is viscous accelerations, and bx is the flow losses in porous media.
According to Flow Science (2022), FLOW-3D HYDRO’s turbulence models differ slightly from other formulations by generalizing the turbulence production with buoyancy forces at non-inertial accelerations and by including the influence of fractional areas/volumes of the FAVOR method (Fractional Area-Volume Obstacle Representation) method. Here we use k–ω model for turbulence modelling. The k–ω model demonstrates enhanced performance over the k-ε and Renormalization-Group (RNG) methods in simulating flows near wall boundaries. Also, for scenarios involving pressure changes that align with the flow direction, the k–ω model provides more accurate simulations, effectively capturing the effects of these pressure variations on the flow (Flow Science, 2022). The equations for turbulence kinetic energy are formulated as below based on Wilcox’s k–ω model (Flow Science, 2022):
where kT is turbulent kinetic energy, PT is the turbulent kinetic energy production, DiffKT is diffusion of turbulent kinetic energy, GT is buoyancy production, β∗=0.09 is closure coefficient, and ω is turbulent frequency.
2.2.1.2 OpenFOAM
For the simulations conducted in this study, OpenFOAM utilizes the Volume-Averaged RANS equations (VARANS) to enable the representation of flow within porous material, treated as a continuous medium. The momentum equation incorporates supplementary terms to accommodate frictional forces from the porous media. The mass and momentum conservation equations are linked to the VOF equation (Jesus et al., 2012) and are expressed as follows:
where the gravitational acceleration components are denoted bygj. The term u¯i=1Vf∫Vf0ujdV represents the volume averaged ensemble averaged velocity (or Darcy velocity) component, Vf is the fluid volume contained in the average volumeV,τ is the surface tension constant (assumed to be 1 for the water phase and 0 for the air phase), and fσi is surface tension, defined as fσi=σκ∂α∂xi, where σ (N/m) is the surface tension constant and κ (1/m) is the curvature (Brackbill et al., 1992). μeff is the effective dynamic viscosity that is defined as μeff=μ+ρνt and takes into account the dynamic molecular (μ) and the turbulent viscosity effects (ρνt). νt is eddy viscosity, which is provided by the turbulence closure model. n is the porosity, defined as the volume of voids over total volume, and P∗=1Vf∫∂Vf0P∗dS is the ensemble averaged pressure in excess of hydrostatic pressure. The coefficient A accounts for the frictional force induced by laminar Darcy-type flow, B considers the frictional force under turbulent flow conditions, and c accounts for the added mass. These coefficients (A,B, and c) are defined based on the work of Engelund (1953) and later modified by Van Gent (1995) as given below:
where D50 is the mean nominal diameter of the porous material, KC is the Keulegan–Carpenter number, a and b are empirical nondimensional coefficients (see Lara et al., 2011; Losada et al., 2016) and γ = 0.34 is a nondimensional parameter as proposed by Van Gent (1995). The k-ω Shear Stress Transport (SST) turbulence is employed to capture the effect of turbulent flow conditions (Zhang & Zhang, 2023) with the enhancement proposed by Larsen and Fuhrman (2018) for the over-production of turbulence beneath surface waves. Boundary layers are modelled with wall functions. The reader is referred to Larsen and Fuhrman (2018) for descriptions, validations, and discussions of the stabilized turbulence models.
2.2.2 FLOW-3D HYDRO Simulation Procedure
In our specific case in this study, FLOW-3D HYDRO utilizes the finite-volume method to numerically solve the equations described in the previous Sect. 2.2.1.1, ensuring a high level of accuracy in the computational modelling. The use of structured rectangular grids in FLOW-3D HYDRO offers the advantages of easier development of numerical methods, greater transparency in their relation to physical problems, and enhanced accuracy and stability of numerical solutions. (Flow Science, 2022). Curved obstacles, wall boundaries, or other geometric features are embedded in the mesh by defining the fractional face areas and fractional volumes of the cells that are open to flow (the FAVOR method). The VOF method is employed in FLOW-3D HYDRO for accurate capturing of the free-surface dynamics (Hirt and Nichols 1981). This approach then is upgraded to method of the TruVOF which is a split Lagrangian method that typically produces lower cumulative volume error than the alternative methods (Flow Science, 2022).
For numerical simulation using FLOW-3D HYDRO, the entire flow domain was 2.60 m wide, 0.60 m deep and 2.50 m long (Fig. 2b). The specific gravity (γs) for solid blocks was set to 2.60 in our model, aligning closely with the density of the actual sliding mass, which was approximately determined in our physical experiments. The fluid medium was modelled as water with a density of 1000 kg/m3 at 20 °C. A uniform grid comprising of one single mesh plane was applied with a grid size of 0.005 m. The top, front and back of the mesh areas were defined as symmetry, and the other surfaces were of wall type with no-slip conditions around the walls.
To simulate turbulent flows, k-ω model was used because of its accuracy in modelling turbulent flows (Menter 1992). Landslide movement was replicated in simulations using coupled motion objects, which implies that the movement of landslides is based on gravity and the friction between surfaces rather than a specified motion in which the model should be provided by force and torques. The time intervals of the numerical model outputs were set to 0.02 s to be consistent with the actual sampling rates of our wave gauges in the laboratory. In order to calibrate the FLOW-3D HYDRO model, the friction coefficient is set to 0.45, which is consistent with the Coulombic friction measurements in the laboratory. The Courant Number (C=UΔtΔx) is considered as the criterion for the stability of numerical simulations which gives the maximum time step (Δt) for a prespecified mesh size (Δx) and flow speed (U). The Courant number was always kept below one.
2.2.3 OpenFOAM Simulation Procedure
OpenFOAM is an open-source platform containing several C++ libraries which solves both 3D Reynolds-Averaged Navier–Stokes equations (RANS) and Volume-Averaged RANS equations (VARANS) for two-phase flows (https://www.openfoam.com/documentation/user-guide). Its implementation is based on a tensorial approach using object-oriented programming techniques and the Finite Volume Method (McDonald 1971). In order to simulate the subaerial landslide-generated waves, the IHFOAM solver based on interFoam (Higuera et al., 2013a, 2013b), and the overset mesh framework method are employed. The implementation of the overset mesh method for porous mediums in OpenFOAM is described in Romano et al. (2020a, b) for submerged rigid and impermeable landslides.
The overset mesh technique, as outlined by Romano et al. (2020a, b), uses two distinct domains: a moving domain that captures the dynamics of the rigid landslide and a static background domain to characterize the numerical wave tank. The overlapping of these domains results in a composite mesh that accurately depicts complex geometrical transformations while preserving mesh quality. A porous media with a very low permeability (n = 0.001) was used to simulate the impermeable sliding surfaces. RANS equations were solved within the porous media. The Multidimensional Universal Limiter with Explicit Solution (MULES) algorithm is employed for solving the (VOF) equation, ensuring precision in tracking fluid interfaces. Simultaneously, the PIMPLE algorithm is employed for the effective resolution of velocity–pressure coupling in the Eqs. 7 and 8. A background domain was created to reproduce the subaerial landslide waves with dimensions 2.50 m (x-direction) × 2.60 m (y-direction) × 0.6 m (z-direction) (Fig. 2c). The grid size is set to 0.005 m for the background mesh. A moving domain was applied in an area of 0.35 m (x-direction) × 0.46 m (y-direction) × 0.32 m (z-direction) with a grid spacing of 0.005 m and applying a body-fitted mesh approach, which contains the rigid and impermeable wedges. Wall condition with No-slip is defined as the boundary for the four side walls (left, right, front and back, in Fig. 1). Also, a non-slip boundary condition is specified to the bottom, whereas the top boundary is defined as open. The experimental slide movement time series is used to model the landslide motion in OpenFOAM. The applied equation is based on the analytical solution by Pelinovsky and Poplavsky (1996) which was later elaborated by Watts (1998). The motion of a sliding rigid body is governed by the following equation:
where, m represents the mass of the landslide, s is the displacement of the landslide down the slope, t is time elapsed, g stands for the acceleration due to gravity, θ is the slope angle, Cf is the Coulomb friction coefficient, Cm is the added mass coefficient, m0 denotes the mass of the water displaced by the moving landslide, A is the cross-sectional area of the landslide perpendicular to the direction of motion, ρ is the water density, and Cd is the drag coefficient.
2.2.4 Mesh Sensitivity Analysis
In order to find the most efficient mesh size, mesh sensitivity analyses were conducted for both numerical models (Fig. 3). We considered the influence of mesh density on simulated waveforms by considering three mesh sizes (Δx) of 0.0025 m, 0.005 m and 0.010 m. The results of FLOW-3D HYDRO revealed that the largest mesh deviates 9% (Fig. 3a, Δx = 0.0100 m) from two other finer meshes. Since the simulations by FLOW-3D HYDRO for the finest mesh (Δx = 0.0025 m) do not show any improvements in comparison with the 0.005 m mesh, therefore the mesh with the size of Δx = 0.0050 m is used for simulations (Fig. 3a). A similar approach was followed for mesh sensitivity of OpenFOAM mesh grids. The mesh with the grid spacing of Δx = 0.0050 m was selected for further simulations since a satisfactory independence was observed in comparison with the half size mesh (Δx = 0.0025 m). However, results showed that the mesh size with the double size of the selected mesh (Δx = 0.0100 m) was not sufficiently fine to minimize the errors (Fig. 3b).
Figure 3. a, b Sensitivity of numerical simulations to the sizes of the mesh (Δx) for FLOW-3D HYDRO, and OpenFOAM, respectively. The location of the wave gauge 3 (WG-3) is at X = 1.03 m, Y = 1.21 m, and Z = -0.55 m (see Fig. 2d)
In terms of computational cost, the time required for 2 s simulations by FLOW-3D HYDRO is approximately 4.0 h on a PC Intel® Core™ i7-8700 CPU with a frequency of 3.20 GHz equipped with a 32 GB RAM. OpenFOAM requires 20 h to run 2 s of numerical simulation on 2 processors on a PC Intel® Core™ i9-9900KF CPU with a frequency of 3.60 GHz equipped with a 364 GB RAM. Differences in computational time for simulations run with FLOW-3D HYDRO and OpenFOAM reflect the distinct characteristics of each numerical methods, and the specific hardware setups.
2.2.5 Validation
We validated both numerical models based on our laboratory experimental data (Fig. 4). The following criterion was used to assess the level of agreement between numerical simulations and laboratory observations:
where ε is the mismatch error, Obsi is the laboratory observation values, Simi is the simulation values, and the mathematical expression |X| represents the absolute value of X. The slope angle (α), water depth (h) and travel distance (D) were: α = 45°, h = 0.246 m and D = 0.045 m in both numerical models, consistent with the physical model. We find the percentage error between each simulated data point and its corresponding observed value, and subsequently average these errors to assess the overall accuracy of the simulation against the observed time series. Our results revealed that the mismatch errors between physical experiments and numerical models for the FLOW-3D HYDRO and OpenFOAM are 8% and 18%, respectively, indicating that our models reproduce the measured waveforms satisfactorily (Fig. 4). The simulated waveform by OpenFOAM shows a minor mismatch at t = 0.76 s which resulted from a droplet immediately after the slide hits the water surface in the splash zone. In term of the maximum negative amplitude, the simulated waves by OpenFOAM indicates a relatively better performance than FLOW-3D HYDRO, whereas the maximum positive amplitude (aM) simulated by FLOW-3D HYDRO is closer to the experimental value. The recorded maximum positive amplitude in physical experiment is 0.022 m, whereas it is 0.020 m for FLOW-3D HYDRO and 0.017 m for OpenFOAM simulations. In acknowledging the deviations observed, it is pertinent to highlight that while numerical models offer robust insights, the difference in meshing techniques and the distinct computational methods to resolve the governing equations in FLOW-3D HYDRO and OpenFOAM have contributed to the variance. Moreover, the intrinsic uncertainties associated with the physical experimentation process, including the precision of wave gauges and laboratory conditions, are non-negligible factors influencing the results.
Figure 4. Validation of the simulated waves (brown line for FLOW-3D HYDRO and green line for OpenFOAM) using the laboratory-measured waves (black solid diamonds). This physical experiment was conducted for wave gauge 3 (WG-3) located at X = 1.03 m, Y = 1.21 m, and Z = -0.55 m (see Fig. 2d). Here, ε shows the errors between simulations and actual physical measurements using Eq. (13)
3 Results
Following the validations of the two numerical models (FLOW-3D HYDRO and OpenFOAM), a series of simulations were performed to compare the performances of these two CFD solvers. The generation process of landslide waves, waveforms, and velocity fields are considered as the basis for comparing the performance of the two models (Figs. 5, 6, 7 and 8).
Figure 5.Comparison between the simulated waveforms by FLOW-3D HYDRO (black) and OpenFOAM (red) at four different locations in the near-field zone (WG-1,2,4 and 5). WG is the abbreviation for wave gauge. The mismatch (Δ) between the two models at each wave gauge is calculated using Eq. (14)
Figure 6. Comparison of water surface elevations produced by solid-block subaerial landslides for the two numerical models FLOW-3D-HYDRO (a–c) and OpenFOAM (e–g) at different times
Figure 7. Snapshots of the simulations at different times for FLOW-3D HYDRO (a–c) and OpenFOAM (e–g) showing velocity fields (colour maps and arrows). The colormaps indicate water particle velocity in m/s, and the lines indicate the velocities of water particles
Figure 8. Comparison of velocity variations at (WG-3) for FLOW-3D HYDRO (light blue) and OpenFOAM (brown)
3.1 Comparison of Waveforms
Five numerical wave gauges were placed in our numerical models to measure water surface oscillations in the near-field zone (Fig. 5). These gauges offer an azimuthal coverage of 60° (Fig. 2d). Figure 5 reveals that the simulated waveforms from two models (FLOW-3D HYDRO and OpenFOAM) are similar. The highest wave amplitude (aM) is recorded at WG-3 for both models, whereas the lowest amplitude is recorded at WG-5 and WG-1 which can be attributed to the longer distances of these gauges from the source region as well as their lateral offsets, resulting in higher wave energy dissipation at these gauges. The sharp peaks observed in the simulated waveforms, such as the red peak between 0.8–1.0 s in Fig. 5a from OpenFOAM, the red peak between 0.6–0.8 s in Fig. 5b also from OpenFOAM, and the black peak between 1.4–1.6 s in Fig. 5d from FLOW-3D HYDRO, are due to the models’ spatial and temporal discretization. They reflect the sensitivity of the models to capturing transient phenomena, where the chosen mesh and time-stepping intervals are key factors in the models’ ability to track rapid changes in the flow field. To quantify the deviations of the two models from one another, we apply the following equation for mismatch calculation:
where Δ is the mismatch error, Sim1 is the simulation values from FLOW-3D HYDRO, Sim2 is the simulation values from OpenFOAM, and the mathematical expression |X| implies the absolute value of X. We calculate the percentage difference for each corresponding pair of simulation results, then take the mean of these percentage differences to determine the average deviation between the two simulation time series. Using Eq. (14), we found a deviation range from 9 to 11% between the two models at various numerical gauges (Fig. 5), further confirming that the two models give similar simulation results.
3.2 Three-Dimensional Vision of Landslide Generation Process by Numerical Models
A sequence of four water surface elevation snapshots at different times is shown in Fig. 6 for both numerical modes. In both simulations, the sliding mass travels a constant distance of 0.045 m before hitting the water surface at t = 0.270 s which induces an initial change in water surface elevation (Figs. 6a and e). At t = 0.420 s, the mass is fully immersed for both simulations and an initial dipole wave is generated (Figs. 6b and f). Based on both numerical models, the maximum positive amplitude (0.020 m for FLOW-3D HYDRO, and 0.017 m for OpenFOAM) is observed at this stage (Fig. 6). The maximum propagation of landslide-simulated waves along with more droplets in the splash zone could be seen at t = 0.670 s for both models (Fig. 6c and g). The observed distinctions in water surface elevation simulations as illustrated in Fig. 6 are rooted in the unique computational methodologies intrinsic to each model. In the OpenFOAM simulations, a more diffused water surface elevation profile is evident. Such diffusion is an outcome of the simulation’s intrinsic treatment of turbulent kinetic energy dissipation, aligning with the solver’s numerical dissipation characteristics. These traits are influenced by the selected turbulence models and the numerical advection schemes, which prioritize computational stability, possibly at the expense of interface sharpness. The diffusion in the wave pattern as rendered by OpenFOAM reflects the application of a turbulence model with higher dissipative qualities, which serves to moderate the energy retained during wave propagation. This approach can provide insights into the potential overestimation of energy loss under specific simulation conditions. In contrast, the simulations from FLOW-3D HYDRO depict a more localized wave pattern, indicative of a different approach to turbulent dissipation. This coherence in wave fronts is a function of the model’s specific handling of the air–water interface and its targeted representation of the energy dynamics resulting from the landslide’s interaction with the water body. They each have specific attributes that cater to different aspects of wave simulation fidelity, thereby contributing to a more comprehensive understanding of the phenomena under study.
3.3 Wave Velocity Analysis
We show four velocity fields at different times during landslide motion in Fig. 7 and one time series of velocity (Fig. 8) for both numerical models. The velocity varies in the range of 0–1.9 m/s for both models, and the spatial distribution of water particle velocity appears to be similar in both. The models successfully reproduce the complex wavefield around the landslide generation area, which is responsible for splashing water and mixing with air around the source zone (Fig. 7). The first snapshot at t = 0.270 s (Fig. 7a and e) shows the initial contact of the sliding mass with water surface for both numerical models which generates a small elevation wave in front of the mass exhibiting a water velocity of approximately 1.2 m/s. The slide fully immerses for the first time at t = 0.420 s producing a water velocity of approximately 1.5 m/s at this time (Fig. 7b and f). The last snapshot (t = 0.670 s) shows 1.20 s after the slide hits the bottom of the wave tank. Both models show similar patterns for the propagation of the waves towards the right side of the wave tank. The differences in water surface profiles close to the slope and solid block at t = 0.67 s, observed in the FLOW-3D HYDRO and OpenFOAM simulations (Figs. 6 and 7), are due to the distinct turbulence models employed by each (RNG and k-ω SST, respectively) which handle the complex interactions of the landslide-induced waves with the structures differently. Additionally, the methods of simulating landslide movement further contribute to this discrepancy, with FLOW-3D HYDRO’s coupled motion objects possibly affecting the waves’ initiation and propagation unlike OpenFOAM’s prescribed motion from experimental data. In addition to the turbulence models, the variations in VOF methodologies between the two models also contribute to the observed discrepancies.
For the simulated time series of velocity, both models give similar patterns and close maximum velocities (Fig. 8). For both models the WG-3 located at X = 1.03 m, Y = 1.21 m, and Z = − 0.55 m (Fig. 2d) were used to record the time series. WG-3 is positioned 5 mm above the wave tank bottom, ensuring that the measurements taken reflect velocities very close to the bottom of the wave tank. The maximum velocity calculated by FLOW-3D HYDRO is 0.162 m/s while it is 0.132 m/s for OpenFOAM, implying a deviation of approximately 19% from one another. Some oscillations in velocity records are observed for both models, but these oscillations are clearer and sharper for OpenFOAM. Although it is hard to see velocity oscillations in the FLOW-3D HYDRO record, a close look may reveal some small oscillations (around t = 0.55 s and 0.9 s in Fig. 8). In fact, velocity oscillations are expected due to the variations in velocity of the sliding mass during the travel as well as due to the interferences of the initial waves with the reflected wave from the beach. In general, it appears that the velocity time series of the two models show similar patterns and similar maximum values although they have some differences in the amplitudes of the velocity oscillations. The differences between the two curves are attributed to factors such as difference in meshing between the two models, turbulence models, as well as the way that two models record the outputs.
4 Discussions
An important step for CFD modelling in academic or industrial projects is the selection of an appropriate numerical model that can deliver the task with satisfactory performance and at a reasonable computational cost. Obviously, the major drivers when choosing a CFD model are cost, capability, flexibility, and accessibility. In this sense, the existing options are of two types as follows:
Commercial models, such as FLOW-3D HYDRO, which are optimised to solve free-surface flow problems, with customer support and an intuitive Graphical User Interface (GUI) that significantly facilitates meshing, setup, simulation monitoring, visualization, and post-processing. They usually offer high-quality customer support. Although these models show high capabilities and flexibilities for numerical modelling, they are costly, and thus less accessible.
Open-source models, such as OpenFOAM, which come without a GUI but with coded tools for meshing, setup, parallel running, monitoring, post-processing, and visualization. Although these models offer no customer support, they have a big community support and online resources. Open-source models are free and widely accessible, but they may not be necessarily always flexible and capable.
OpenFOAM provides freedom for experimenting and diving through the code and formulating the problem for a user whereas FLOW-3D HYDRO comes with high-level customer supports, tutorial videos and access to an extensive set of example simulations (https://www.flow3d.com/). While FLOW-3D-HYDRO applies a semi-automatic meshing process where users only need to input the 3D model of the structure, OpenFOAM provides meshing options for simple cases, and in many advanced cases, users need to create the mesh in other software (e.g., ANSYS) (Ariza et al., 2018) and then convert it to OpenFOAM format. Auspiciously, there are numerous online resources (https://www.openfoam.com/trainings/about-trainings), and published examples for OpenFOAM (Rauter et al., 2021; Romano et al., 2020a, b; Zhang & Zhang, 2023).
The capabilities of both FLOW-3D HYDRO and OpenFOAM to simulate actual, complex landslide-generated wave events have been showcased in significant case studies. The study by Ersoy et al. (2022) applied FLOW-3D HYDRO to simulate impulse waves originating from landslides near an active fault at the Çetin Dam Reservoir, highlighting the model’s capacity for detailed, site-specific modelling. Concurrently, the work by Alexandre Paris (2021) applied OpenFOAM to model the 2017 Karrat Fjord landslide tsunami events, providing a robust validation of OpenFOAM’s utility in capturing the dynamics of real-world geophysical phenomena. Both instances exemplify the sophisticated computational approaches of these models in aiding the prediction and analysis of natural hazards from landslides.
As for limitations of this study, we acknowledge that our numerical models are validated by one real-world measured wave time series. However, it is believed that this one actual measurement was sufficient for validation of this study because it was out of the scope of this research to fully validate the FLOW-3D HYDRO and OpenFOAM models. These two models have been fully validated by more actual measurements by other researchers in the past (e.g., Sabeti & Heidarzadeh, 2022b). It is also noted that some of the comparisons made in this research were qualitative, such as the 3D wave propagation snapshots, as it was challenging to develop quantitative comparisons for snapshots. Another limitation of this study concerns the number of tests conducted here. We fixed properties such as water depth, slope angle, and travel distance throughout this study because it was out of the scope of this research to perform sensitivity analyses.
5 Conclusions
We configured, calibrated, validated and compared two numerical models, FLOW-3D HYDRO, and OpenFOAM, using physical experiments in a 3D wave tank. These validated models were used to simulate subaerial solid-block landslides in the near-field zone. Our results showed that both models are fully compatible with investigating waves generated by subaerial landslides, although they use different approaches to simulate the phenomenon. The properties of solid-block, water depth, slope angle, and travel distance were kept constant in this study as we focused on comparing the performance of the two models rather than conducting a full sensitivity analysis. The findings are as follows:
Different settings were used in the two models for modelling landslide-generated waves. In terms of turbulent flow modelling, we used the Renormalization Group (RNG) turbulence model in FLOW-3D HYDRO, and k-ω (SST) turbulence model in OpenFOAM. Regarding meshing techniques, the overset mesh method was used in OpenFOAM, whereas the structured cartesian mesh was applied in FLOW-3D HYDRO. As for simulation of landslide movement, the coupled motion objects method was used in FLOW-3D HYDRO, and the experimental slide movement time series were prescribed in OpenFOAM.
Our modelling revealed that both models successfully reproduced the physical experiments. The two models deviated 8% (FLOW-3D HYDRO) and 18% (OpenFOAM) from the physical experiments, indicating satisfactory performances. The maximum water particle velocity was approximately 1.9 m/s for both numerical models. When the simulated waveforms from the two numerical models are compared with each other, a deviation of 10% was achieved indicating that the two models perform approximately equally. Comparing the 3D snapshots of the two models showed that there are some minor differences in reproducing the details of the water splash in the near field.
Regarding computational costs, FLOW-3D HYDRO was able to complete the same simulations in 4 h as compared to nearly 20 h by OpenFOAM. However, the hardware that were used for modelling were not the same; the computer used for the OpenFOAM model was stronger than the one used for running FLOW-3D HYDRO. Therefore, it is challenging to provide a fair comparison for computational time costs.
Overall, we conclude that the two models give approximately similar performances, and they are both capable of accurately modelling landslide-generated waves. The choice of a model for research or industrial projects may depend on several factors such as availability of local knowledge of the models, computational costs, accessibility and flexibilities of the model, and the affordability of the cost of a license (either a commercial or an open-source model).
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In this study, experimental investigations were conducted on rectangular side weirs with different widths and heights. Corresponding simulations were also performed to analyze hydraulic characteristics including the water surface profile, flow velocity, and pressure. The relationship between the discharge coefficient and the Froude number, as well as the ratios of the side weir height and width to upstream water depth, was determined. A discharge formula was derived based on a dimensional analysis. The results demonstrated good agreement between simulated and experimental data, indicating the reliability of numerical simulations using FLOW-3D software (version 11.1). Notably, significant fluctuations in water surface profiles near the side weir were observed compared to those along the center line or away from the side weir in the main channel, suggesting that the entrance effect of the side weir did not propagate towards the center line of the main channel. The proposed discharge formula exhibited relative errors within 10%, thereby satisfying the flow measurement requirements for small channels and field inlets.
1. Introduction
Sharp crested weirs are used to obtain discharge in open channels by solely measuring the water head upstream of the water. Side weirs, as a kind of sharp-crested weir, are extensively used for flow measurement, flow diversion, and flow regulation in open channels. Side weirs can be placed directly in the channel direction or field inlet, without changing the original structure of the channel. Thus, side weirs have certain advantages in the promotion and application of flow measurement facilities in small channels and field inlets. The rectangular sharp-crested weir is the most commonly available, and many scholars have conducted research on it. Research on side weirs started in 1934. De Marchi studied the side weir in the rectangular channel and derived the theoretical formula based on the assumption that the specific energy of the main flow section of the rectangular channel in the side weir section was constant [1]. Ackers discussed the existing formulas for the prediction of the side weir discharge coefficient [2]. Chen concluded that the momentum theorem was more suitable for the analytical calculation of the side weir based on the experimental data [3]. Based on previous theoretical research, more and more scholars began to carry out experimental research on side weirs. Uyumaz and Muslu conducted experiments under subcritical and supercritical flow regimes and derived expressions for the side weir discharge and water surface profiles for these regimes by comparing them with experimental results [4]. Borghei et al. developed a discharge coefficient equation for rectangular side weirs in subcritical flow [5]. Ghodsian [6] and Durga and Pillai [7] developed a discharge coefficient equation of rectangular side weirs in supercritical flow. Mohamed proposed a new approach based on the video monitoring concept to measure the free surface of flow over rectangular side weirs [8]. Durga conducted experiments on rectangular side weirs of different lengths and sill heights and discussed the application of momentum and energy principles to the analysis of spatially varied flow under supercritical conditions. The results showed that the momentum principle was fitting better [7]. Omer et al. obtained sharp-crested rectangular side weirs discharge coefficients in the straight channel by using an artificial neural network model for a total of 843 experiments [9]. Emiroglu et al. studied water surface profile and surface velocity streamlines, and developed a discharge coefficient formula of the upstream Froude number, the ratios of weir length to channel width, weir length to flow depth, and weir height to flow depth [10]. Other investigators [11,12,13,14] have conducted experiments to study flow over rectangular side weirs in different flow conditions. Numerous studies have been conducted in laboratories to this day. Compared to experimental methods, the numerical simulation method has many attractive advantages. We can easily obtain a wide range of hydraulic parameters of side weirs using numerical simulation methods, without investing a lot of manpower and resources. In addition, we can conduct small changes in inlet condition, outlet condition, and geometric parameters, and study their impact on the flow characteristics of side weirs. Therefore, with the development and improvement of computational fluid dynamics, the numerical simulation method has begun to be widely applied on side weirs. Salimi et al. studied the free surface changes and the velocity field along a side weir located on a circular channel in the supercritical regime by numerical simulation [15]. Samadi et al. conducted a three-dimensional simulation on rectangular sharp-crested weirs with side contraction and without side contraction and verified the accuracy of numerical simulation compared with the experimental results [16]. Aydin investigated the effect of the sill on rectangular side weir flow by using a three-dimensional computational fluid dynamics model [17]. Azimi et al. studied the discharge coefficient of rectangular side weirs on circular channels in a supercritical flow regime using numerical simulation and experiments [18]. The discharge coefficient over the two compound side weirs (Rectangular and Semi-Circle) was modeled by using the FLOW-3D software to describe the flow characteristics in subcritical flow conditions [19]. Safarzadeh and Noroozi compared the hydraulics and 3D flow features of the ordinary rectangular and trapezoidal plan view piano key weirs (PKWs) using two-phase RANS numerical simulations [20]. Tarek et al. investigated the discharge performance, flow characteristics, and energy dissipation over PK and TL weirs under free-flow conditions using the FLOW-3D software [21]. As evident from the aforementioned, the majority of studies have primarily focused on determining the discharge coefficient, while comparatively less attention has been devoted to investigating the hydraulic characteristics of rectangular side weirs. Numerical simulations were conducted on different types of side weirs, including compound side weirs and piano key weirs, in different cross-section channels under different flow regimes. It is imperative to derive the discharge formula and investigate other crucial flow parameters such as depth, velocity, and pressure near side weirs for their effective implementation in water measurement. In this study, a combination of experimental and numerical simulation methods was employed to examine the relationship between the discharge coefficient and its influencing factors; furthermore, a dimensionless analysis was utilized to derive the discharge formula. Additionally, water surface profiles near side weirs and pressure distribution at the bottom of the side channel were analyzed to assess safety operation issues associated with installing side weirs.
2. Principle of Flow Measurement
Flow discharge over side weirs is a function of different dominant physical and geometrical quantities, which is defined as
where Q is flow discharge over the side weir, b is the side weir width, B is the channel width, P is the side weir height, v is the mean velocity, h1 is water depth upstream the side weir in the main channel, g is the gravitational acceleration, μ is the dynamic viscosity of fluid, ρ is fluid density, and i is the channel slope (Figure 1).
Figure 1. Definition sketch of parameters of rectangular side weir under subcritical flow. Note: h1 and h2 represent water depth upstream and downstream of the side weir in the main channel, respectively; y1 and y2 represent weir head upstream and downstream of the side weir in the main channel, respectively.
In experiments when the upstream weir head was over 30 mm, the effects of surface tension on discharge were found to be minor [22]. The viscosity effect was far less than the gravity effect in a turbulent flow. Hence μ and σ were excluded from the analysis [23,24]. In addition, the channel width, the channel slope, and the fluid density were all constant, so the discharge formula can be simplified as:
According to the Buckingham π theorem, the following relationship among the dimensionless parameters is established:
Selected h1 and g as basic fundamental quantities, and the remaining physical quantities were represented in terms of these fundamental quantities as follows:
In which
Based on dimensional analysis, the following equations were derived.
Namely
So the discharge formula can be simplified as:
In a sharp-crested weir, discharge over the weir is proportional to 𝐻1.51H11.5 (H1 is the upstream total head above the crest, namely H1 = y1 + v2/2 g), so Equation (6) can be transformed as follows:
Consequently, the discharge formula over rectangular side weirs is defined as follows, in which 𝑚=𝑓(𝑏ℎ1m=f(bh1,𝑃ℎ1,𝐹𝑟1)Ph1,Fr1). Parameter m represents the dimensionless discharge coefficient. Parameter Fr1 represents the Froude number at the upstream end of the side weir in the main channel.
3. Experiment Setup
The experimental setup contained a storage reservoir, a pumping station, an electromagnetic flow meter, a control valve, a stabilization pond, rectangular channels, a side weir, and a sluice gate. The layout of the experimental setup is shown in Figure 2. Water was supplied from the storage reservoir using a pump. The flow discharge was measured with an electromagnetic flow meter with precision of ±3‰. Water depth was measured with a point gauge with an accuracy of ±0.1 mm. The flow velocity was measured with a 3D Acoustic Doppler Velocimeter (Nortek Vectrino, manufactured by Nortek AS in Rud, Norway). In order to eliminate accidental and human error, multiple measurements of the water depth and flow velocity at the same point were performed and the average values were used as the actual water depth and flow velocity of the point. The main and side channels were both rectangular open channels measuring 47 cm in width and 60 cm in height. The geometrical parameters of rectangular side weirs are shown in Table 1.
Figure 2. Layout of the test system.
Table 1. The geometrical parameters of rectangular side weirs.
When water passes through a side weir, its quality point is affected not only by gravity but also by centrifugal inertia force, leading to an inclined water surface within that particular cross-section before reaching the weir. In order to examine water profiles adjacent to side weirs, cross-sectional measurements were conducted at regular intervals of 12 cm both upstream and downstream of each side weir, denoted as sections ① to ⑩, respectively. Measuring points were positioned near the side weir (referred to as “Side I”), along the center line of the main channel (referred to as “Side II”), and far away from the side weir (referred to as “Side III”) for each cross-section. The schematic diagram illustrating these measuring points is presented in Figure 3.
Figure 3. Schematic diagram of measurement points.
4. Numerical Simulation Settings
4.1. Mathematical Model
4.1.1. Governing Equations
Establishing the controlling equations is a prerequisite for solving any problem. For the flow analysis problem of water flowing over a side weir in a rectangular channel, assuming that no heat exchange occurs, the continuity equation (Equation (9)) and momentum equation (Equation (10)) can be used as the controlling equations as follows:
The continuity equation:
Momentum equation:
where: ρ is the fluid density, kg/m3; t is time, s; ui, uj are average flow velocities, u1, u2, u3 represent average flow velocity components in Cartesian coordinates x, y, and z, respectively, m/s; μ is dynamic viscosity of fluid, N·s/m2; p is the pressure, pa; Si is the body force, S1 = 0, S2 = 0, S3 = −ρg, N [24].
4.1.2. RNG k-ε Model
The water flow in the main channel is subcritical flow. When the water flows through the side weir, the flow line deviates sharply, the cross section suddenly decreases, and due to the blocking effect of the side weir, the water reflects and diffracts, resulting in strong changes in the water surface and obvious three-dimensional characteristics of the water flow [25]. Therefore the RNG k–ε model is selected. The model can better handle flows with greater streamline curvature, and its corresponding k and ε equation is, respectively, as follows:
where: k is the turbulent kinetic energy, m2/s2; μeff is the effective hydrodynamic viscous coefficient; Gk is the generation item of turbulent kinetic energy k due to gradient of the average flow velocity; C∗1εC1ε*, C2ε are empirical constants of 1.42 and 1.68, respectively; ε is turbulence dissipation rate, kg·m2/s2.
4.1.3. TruVOF Model
Because the shape of the free surface is very complex and the overall position is constantly changing, the fluid flow phenomenon with a free surface is a typical flow phenomenon that is difficult to simulate. The current methods used to simulate free surfaces mainly include elevation function method, the MAC method [26] and the VOF (Volume of Fluid) method [27]. The VOF method is a method proposed by Hirt and Nichols to deal with the complex motion of the free surface of a fluid, which can describe all the complexities of the free surface with only one function. The basic idea of the method is to define functions αw and αa, which represent the volume percentage of the calculation area occupied by water and air, respectively. In each unit cell, the sum of the volume fractions of water and air is equal to 1, i.e.,
The TruVOF calculation method can accurately track the change of free liquid level and accurately simulate the flow problems with free interface. Its equation is:
where: u_¯m is the average velocity of the mixture; t is the time; F is the volume fraction of the required fluid.
4.2. Parameter Setting and Boundary Conditions
To streamline the iterative calculation and minimize simulation time, we selected a main channel measuring 7.5 m in length and a side channel measuring 2.5 m in length for simulation. Three-dimensional geometrical models were developed using the software AutoCAD (version 2016-Simplified Chinese). The spatial domain was meshed using a constructed rectangular hexahedral mesh and each cell size was 2 cm. A volume flow rate was set in the channel inlet with an auto-adjusted fluid height. An outflow–outlet condition was positioned at the end of the side channel. A symmetry boundary condition was set in the air inlet at the top of the model, which represented that no fluid flows through the boundary. The lower Z (Zmin) and both of the side boundaries were treated as a rigid wall (W). No-slip conditions were applied at the wall boundaries. Figure 4 illustrates these boundary conditions.
Figure 4. Diagram of boundary conditions.
5. Results
5.1. Water Surface Profiles
Water surface profiles were crucial parameters for selecting water-measuring devices. Upon analyzing the consistent patterns observed in different conditions, one specific condition was chosen for further analysis. To validate the reliability of numerical simulation, measured and simulated water depths of rectangular side weirs with different widths and heights at a discharge rate of 25 L/s were extracted for comparison (Table 2 and Figure 5). The results in Table 2 and Figure 5 indicate a maximum absolute relative error value of 9.97% and all absolute relative error values within 10%, demonstrating satisfactory agreement between experimental and simulated results.
Figure 5. Comparison between measured and simulated flow depth.
P/cm
Section Position
b = 20 cm
b = 30 cm
b = 40 cm
b = 47 cm
hm/cm
hs/cm
R/%
hm/cm
hs/cm
R/%
hm/cm
hs/cm
R/%
hm/cm
hs/cm
R/%
7
④
21.49
19.4
9.73
17.74
16.9
4.74
16.07
14.51
9.71
13.79
12.50
9.35
④′
20.48
19.05
6.98
17.78
16.14
9.22
15.69
14.31
8.80
⑥
20.71
19.02
8.16
17.82
16.31
8.47
15.92
14.53
8.73
15.23
13.80
9.39
⑧′
22.00
20.22
8.09
18.27
16.74
8.37
16.59
14.96
9.83
⑧
22.37
20.17
9.83
17.73
16.80
5.25
16.27
15.08
7.31
15.36
14.36
6.51
10
④
24.15
22.6
6.42
19.96
18.84
5.61
19.03
18.58
2.36
16.83
15.85
5.82
④′
24.21
22.05
8.92
19.49
18.19
6.67
18.75
18.35
2.13
⑥
24.01
21.78
9.29
19.65
18.34
6.67
18.95
18.63
1.69
17.52
16.09
8.16
⑧′
24.88
22.4
9.97
20.65
19.21
6.97
20.12
19.29
4.13
⑧
24.03
22.96
4.45
21.16
19.34
8.60
19.71
19.43
1.42
18.39
17.36
5.60
15
④
28.85
27.56
4.47
25.86
24.09
6.84
24.05
21.89
8.98
22.73
20.80
8.49
④′
28.49
26.97
5.34
25.19
23.84
5.36
23.42
21.46
8.37
⑥
28.85
26.98
6.48
25.72
23.99
6.73
23.23
21.82
6.07
23.10
21.05
8.87
⑧′
28.96
27.30
5.73
26.38
24.19
8.30
24.18
22.27
7.90
⑧
29.18
27.96
4.18
26.57
24.54
7.64
24.57
22.33
9.12
23.20
21.10
9.05
20
④
33.29
32.34
2.85
30.63
29.02
5.26
28.49
26.87
5.69
26.99
25.81
4.37
④′
33.14
31.95
3.59
29.75
28.62
3.80
28.11
26.79
4.70
⑥
33.32
31.79
4.59
30.04
28.45
5.29
28.99
26.86
7.35
27.42
26.72
2.55
⑧′
34.02
32.39
4.79
30.69
28.95
5.67
29.59
27.25
7.91
⑧
34.62
32.84
5.14
31.44
29.29
6.84
29.51
27.31
7.46
28.21
27.00
4.29
Table 2. Comparison of measured and simulated water depths on Side I of each side weir at a discharge of 25 L/s
Due to the diversion caused by the side weir, there was a rapid variation in flow near the side weir in the main channel. In order to investigate the impact of the side weir on water flow in the main channel, water surface profiles on Side I, Side II, and Side III were plotted with a side weir width and height both set at 20 cm at a discharge rate of 25 L/s (Figure 6). As depicted in Figure 6, within a certain range of the upstream end of the main channel, water depths on Side I, Side II, and Side III were nearly equal with almost horizontal profiles. As the distance between the location of water flow and the upstream end of the weir crest decreased gradually, there was a gradual decrease in water depth on Side I along with an inclined trend in its corresponding profile; however, both Side II and Side III still maintained almost horizontal profiles. When approaching closer to the side weir area with flowing water, there was an evident reduction in water depth on Side I accompanied by a significant downward trend visible across an expanded decline range. The minimum point occurred near the upstream end of the weir crest before gradually increasing again towards downstream sections. At the crest section of the side weir, there is an upward trend observed in the water surface. The water surface tended to stabilize downstream of the main channel within a certain range from the downstream end of the weir crest. There was no significant change in the water surface profiles of Side Ⅱ and Side Ⅲ in the crest section. It can be inferred that the side weir entrance effect occurred only between Side Ⅰ and Side Ⅱ. M. Emin reported the same pattern [10].
Figure 6. Water surface profiles on Side I, Side II, and Side III with a side weir width of 20 cm and height of 15 cm at a discharge of 25 L/s.
For a more accurate study on the entrance effect of the side weir on the Water Surface Profile (WSP) for Side I; a comparative analysis conducted using different widths but the same height (15 cm) at a discharge rate of 25 L/s is presented through Figure 7, Figure 8, Figure 9 and Figure 10.
Figure 7. Water surface profile on Side Ⅰ with a side weir width of 20 cm and height of 15 cm at a discharge of 25 L/s.
Figure 8. Water surface profile on Side Ⅰ with a side weir width of 30 cm and height of 15 cm at a discharge of 25 L/s.
Figure 9. Water surface profile on Side Ⅰ with a side weir width of 40 cm and height of 15 cm at a discharge of 25 L/s.
Figure 10. Water surface profile on Side Ⅰ with a side weir width of 47 cm and height of 15 cm at a discharge of 25 L/s.
According to Figure 7, Figure 8, Figure 9 and Figure 10, the water depth upstream of the main channel started to decrease as it approached the upstream end of the weir crest and then gradually increased at the weir crest section. In other words, the water surface profile exhibited a backwater curve along the length of the weir crest. The water depth remained relatively stable downstream of the main channel within a certain range from the downstream end of the weir crest. Additionally, there was a higher water depth downstream of the main channel compared to that upstream of the main channel. Furthermore, an increase in the width of the side weir led to a gradual reduction in fluctuations on its water surface.
5.2. Velocity Distribution
The law of flow velocity distribution near the side weir is the focus of research and analysis, so the simulated and measured values of flow velocity near the side weir were compared and analyzed. Take the discharge of 25 L/s, the height of 15 cm, and the width of 30 cm of the side weir as an example to illustrate. Figure 11 shows the measured and simulated velocity distribution in the x-direction of cross-section ④. As can be seen from Figure 11, the diagrams of the measured and simulated velocity distribution were relatively consistent, and the maximum absolute relative error between the measured and simulated values at the same measurement point was 9.37%, and the average absolute relative error was 3.97%, which indicated a satisfactory agreement between the experimental and simulated results.
Figure 11. Velocity distribution in the x-direction of section ④: when the discharge is 25 L/s, the height of the side weir is 15 cm and the width of the side weir is 30 cm. (a) Measured velocity distribution; (b) Simulated velocity distribution.
From Figure 11, it can be seen that the flow velocity gradually increased from the bottom of the channel towards the water surface in the Z-direction, and the flow velocity gradually increased from Side Ⅲ to Side Ⅰ in the Y-direction. The maximum flow velocity occurred near the weir crest.
Figure 12 shows the distribution of flow velocity at different depths (z/P = 0.3, z/P = 0.8, z/P = 1.6) with a side weir width of 30 cm and height of 15 cm at a discharge of 25 L/s. The water flow line began to bend at a certain point upstream of the main channel, and the closer it was to the upstream end of the weir crest, the greater the curvature. The maximum curvature occurred at the downstream end of the weir crest. The flow patterns at the bottom, near the side weir crest, and above the side weir crest were significantly different. There was a reverse flow at the bottom of the main channel, where the forward and reverse flows intersect, resulting in a detention zone. The maximum flow velocity at the bottom layer occurred at the upstream end of the side weir crest. When the location of water flow approached the weir crest, the maximum flow velocity occurred at the upstream end of the weir crest. The maximum flow velocity on the water surface occurred at the downstream end of the weir crest. As the water depth decreased, the position of the maximum flow velocity gradually moved from the upstream end of the side weir to the downstream end of the side weir.
Figure 12. Distribution of flow velocity at different depths with a side weir width of 30 cm and height of 15 cm at a discharge of 25 L/s. (a) z/P = 0.3; (b) z/P = 0.8; (c) z/P = 1.6.
5.3. Side Channel Pressure Distribution
When water flowed through the side weir, an upstream water level was formed, resulting in a pressure zone at the junction with the side channel. This pressure zone led to increased water pressure on the floor of the side channel, which affected its stability and durability. In small channels or fields where erosion resistance is weak, excessive pressure can cause scour holes. Therefore, analyzing the pressure distribution in the side channel is necessary to select an appropriate height and width for the side weir that effectively reduces its impact on the bottom plate.
To investigate the impact of side weir width on hydraulic characteristics, pressure data was collected at a discharge rate of 25 L/s for side weirs with heights of 20 cm and widths ranging from 20 cm to 47 cm. The pressure distribution map was drawn, as shown in Figure 13.
Figure 13. Comparison of pressure distribution on the bottom plate of the side channel with different widths of side weirs when the discharge is 25 L/s and the height of side weirs is 20 cm. (a) P = 20 cm, b = 20 cm; (b) P = 20 cm, b = 30 cm; (c) P = 20 cm, b = 40 cm; (d) P = 20 cm, b = 47 cm.
As can be seen from Figure 13, the pressure at the bottom of the side channel decreased as the width of the side weir increased. This uneven distribution of water flow on the weir was caused by the sharp bending of water flow lines and the influence of centrifugal inertia force over a short period. After passing through the side weir, the water flow became symmetrically distributed with respect to the axis of the side channel, leaning towards the right bank at a certain distance. As we increased the width of the side weir, we noticed that its position gradually approached the side weir and maximum pressure decreased at this location where the water tongue formed due to flowing through it (Figure 13). For a constant height (20 cm) but varying widths (20 cm, 30 cm, 40 cm, and 47 cm), we measured maximum pressures at these positions as follows: 103,713 Pa, 103,558 Pa, 103,324 Pa, and 103,280 Pa, respectively. Consequently, increasing width reduced the impact on the side channel from water flowing through it while changing pressure distribution from concentration to dispersion in a vertical direction. In the practical application of side weirs, appropriate height should be selected based on the bottom plate’s capacity to withstand the pressure exerted by flowing water within channels.
To investigate how height affects the hydraulic characteristics of rectangular side weirs further (Figure 14), we extracted pressures on bottom plates when discharge was fixed at 25 L/s while varying heights were set as follows: 7 cm, 10 cm, 15 cm, and 20 cm, respectively.
Figure 14. Comparison of pressure distribution on the bottom plate of the side channel with different heights of side weirs when discharge is 25 L/s and the width of side weirs is 20 cm. (a) P = 7 cm, b = 20 cm; (b) P = 10 cm, b = 20 cm; (c) P = 15 cm, b = 20 cm; (d) P = 20 cm, b = 20 cm.
As shown in Figure 14, when the width of the side weir was constant, the pressure at the bottom of the side channel increased with the height of the side weir. As the height of the side weir increased, the water tongue formed by flow through the side weir gradually moved away from it in a downstream direction. In terms of vertical water flow, as the height of the side weir increased, the position of maximum pressure at which the water tongue falls shifted closer to the axis of the side channel from its right bank. Moreover, an increase in height resulted in higher maximum pressure at this falling point. For a constant width (20 cm) and varying heights (7 cm, 10 cm, 15 cm, and 20 cm), corresponding maximum pressures at this landing point were measured as 102,422 Pa, 102,700 Pa, 103,375 Pa, and 103,766 Pa, respectively. Consequently, increasing width led to a greater impact on both flow through and pressure distribution within the side channel; transforming it from scattered to concentrated along its lengthwise direction. Therefore, when applying such weirs practically one should select an appropriate width based on what pressure can be sustained by their respective channel bottom plates.
5.4. Discharge Coefficient
Based on dimensionless analysis, the influencing parameters of the discharge coefficient were obtained. To study the effect of parameters Fr1, b/h1, and P/h1, discharge coefficient values were plotted against Fr1, b/h1, and P/h1, shown in Figure 15, Figure 16 and Figure 17. The discharge coefficient decreased as parameters Fr1 and b/h1 increased. The discharge coefficient increased as parameter P/h1 increased. As Uyumaz and Muslu reported in a previous study, the variation of the discharge coefficient with respect to the Froude number showed a second-degree curve for a subcritical regime [4].
Figure 15. Variation of discharge coefficient values against Froude number.
Figure 16. Variation of discharge coefficient values against the percentage of the side weir width to the upstream flow depth over the side weir.
Figure 17. Variation of discharge coefficient values against the percentage of the side weir height to the upstream flow depth over the side weir.
Quantitative analysis between discharge coefficient values and parameters Fr1, b/h1, and P/h1 was conducted using data analysis software (IBM SPSS Statistics 19). The various coefficients obtained are shown in Table 3.
Model
Unstandardized Coefficients
Standardized Coefficients
t
Sig
B
Std. Error
Beta (β)
Constant
−1.294
0.155
−8.369
0.000
Fr1
3.430
0.286
3.401
12.013
0.000
b/h1
−0.004
0.004
−0.045
−0.944
0.348
P/h1
2.401
0.167
4.064
14.394
0.000
Table 3. Coefficient.
The value of t and Sig are the significance results of the independent variable, and the value of Sig corresponding to the value of t is less than 0.05, indicating that the independent variable has a significant impact on the dependent variable. Therefore, the values of Sig corresponding to the parameters Fr1 and P/h1 were less than 0.05, indicating that the parameters Fr1 and P/h1 have a significant impact on the discharge coefficient. On the contrary, the parameter b/h1 has less impact on the discharge coefficient. Therefore, quantitative analysis between discharge coefficient values and parameters Fr1, and P/h1 was conducted using data analysis software by removing factor b/h1. The model summary, ANOVA, and coefficient obtained are shown respectively in Table 4, Table 5 and Table 6. R and adjusted R square in Table 4 were approaching 1, which indicated the goodness of fit of the regression model was high. The value of Sig corresponding to the value of F in Table 5 was less than 0.05, which indicated that the regression equation was useful. The values of Sig corresponding to the parameters Fr1 and P/h1 in Table 6 were less than 0.05, indicating that the parameters Fr1 and P/h1 have a significant impact on the discharge coefficient.
Model
R
R Square
Adjusted R Square
Std. Error of the Estimate
1
0.913 a
0.833
0.829
0.03232
Table 4. Model Summary b. Note: a. Predictors:(Constant), Fr1, P/h1; b. Discharge coefficient.
Model
Sum of Squares
df
Mean Square
F
Sig
1
Regression
0.402
2
0.201
192.545
0.000 a
Residual
0.080
77
0.001
Total
0.483
79
Table 5. ANOVA b. Note: a. Predictors:(Constant), Fr1, P/h1; b. Discharge coefficient.
Model
Unstandardized Coefficients
Standardized Coefficients
t
Sig
B
Std. Error
Beta (β)
Constant
−1.326
0.151
−8.796
0.000
Fr1
3.479
0.281
3.449
12.396
0.000
P/h1
2.427
0.164
4.108
14.765
0.000
Table 6. Coefficient a. Note: a. Predictors:(Constant), Fr1, P/h1.
Based on the above analysis, the flow coefficient formula has been obtained, shown as follows:
Discharge formula were obtained by substituting Equation (15) into Equation (12), as shown in Equation (16).
where Q ∈ [0.006, 0.030], m3/s; b ∈ [0.20, 0.47], m; P ∈ [0.07, 0.20], m.
Figure 18 showed the measured discharge coefficient values with those calculated from discharge formulas in Table 3. The scatter of the data with respect to perfect line was limited to ±10%.
Figure 18. Comparison of the measured discharge coefficient values with those calculated from discharge formulas in Table 3.
6. Discussions
Determining water surface profile near the side weir in the main channel is one of the tasks of hydraulic calculation for side weirs. As the water flows through the side weir, discharge in the main channel is gradually decreasing, namely dQ/ds<0. According to the Equation (17) derived from Qimo Chen [3], it can be inferred that the value of 𝑑ℎ/𝑑𝑠 is greater than zero in subcritical flow (Fr < 1), that is, the water surface profile near the side weir in the main channel is a backwater curve. Due to the side weir entrance effect at the upstream end, water surface profiles drop slightly at the upstream end of the side weir crest, as EI-Khashab [28] and Emiroglu et al. [29] reported in previous experimental studies.
In this study, the water surface profile exhibited a backwater curve along the length of the weir crest. Therefore, during side weir application, it is crucial to ensure that downstream water levels do not exceed the highest water level of the channel.
The head on the weir is one of the important factors that flow over side weirs depends on. At the same time, the head depends on the water surface profile near the side weir in the main channel. Therefore, further research on the quantitative analysis of water surface profile needs to be conducted. Mohamed Khorchani proposed a new approach based on the video monitoring concept to measure the free surface of flow over side weirs. It points out a new direction for future research [8].
The maximum flow velocity, a key parameter in assessing the efficiency of a weir, occurs at the upstream end of the weir crest, typically near the crest. This is attributed to the convergence of the flow as it approaches the crest, resulting in a significant increase in velocity. It was found that in this study the minimum flow velocity occurred at the bottom of the main channel away from the side weir. Under such conditions, the accumulation of sediments could lead to siltation, which in turn can affect the accuracy of flow measurement through side weirs. This is because the presence of sediments can alter the flow patterns and cause errors in the measurement. Therefore, it becomes crucial to explore methods to optimize the selection of side weirs in order to minimize or eliminate the effects of sedimentation on flow measurement.
Pressure distribution plays a crucial role in ensuring structural safety for side weirs since small channels and field inlets have relatively limited pressure-bearing capacities. Therefore, it is important to select an appropriate geometrical parameter of rectangular side weirs based on their ability to withstand the pressure exerted on their bottom combined with pressure distribution data at the bottom of the side channel we have obtained in this study.
The discharge coefficient formula (Equation (15)), which incorporates Fr1 and P/h1, was derived based on dimensional analysis. However, it is worth noting that previous research has contradicted this formula by suggesting that the discharge coefficient solely depends on the Froude number. This conclusion can be observed in this study such as in Equations (18)–(23) in Table 7 of the manuscript [30,31,32,33,34,35], which clearly demonstrate the dependency of the discharge coefficient on the Froude number. In contrast, our derived discharge coefficient formula (Equation (15)) offers a more streamlined and simplified approach compared to Equation (25) [36] and Equation (29) [10]—making it easier to comprehend and apply—an advantageous feature particularly valuable in fluid dynamics where intricate calculations can be time-consuming. Furthermore, our derived discharge coefficient formula (Equation (15)) exhibits a broader application scope than that of Equation (24) [37] as shown in Table 8. Equation (26) [38] and Equation (27) [5] are specifically applicable under high flow discharge conditions. Conversely, our derived discharge coefficient formula (Equation (15)) is better suited for low-flow discharge conditions.
Table 7. Discharge coefficient formulas of rectangular side weirs presented in previous studies.
Discharge/(L·s−1)
Width of Side Weir/cm
Height of Side Weir/cm
Number of Formula
10~14
10~20
6~12
(24)
35–100
20~75
1~19
(26), (27)
6~30
20~47
7~20
(15)
Table 8. Application scope of discharge coefficient formulas.
In addition to the factors studied in the paper, factors such as the sediment content in the flow, the bottom slope, and the cross-section shape of the channel also have a certain impact on the hydraulic characteristics of the side weir. Further numerical simulation methods can be used to study the hydraulic characteristics and the influencing factors of the side weir. Water measurement facilities generally require high accuracy of water measurement, the flow of sharp-crested side weirs is complex, and the water surface fluctuates greatly. While conducting numerical simulations, experimental research on prototype channels is necessary to ensure the reliability of the results and provide reference for the body design and optimization of side weirs in small channels and field inlets.
7. Conclusions
This paper presents a comprehensive study that encompasses both experimental and numerical simulation research on rectangular side weirs of varying heights and widths within rectangular channels. A thorough analysis of the experimental and numerical simulation results has been conducted, leading to the derivation of several notable conclusions:
A comparative analysis was conducted on the measured and simulated values of water depth and flow velocity. Both of the maximum absolute relative errors were within 10%, which indicated that the numerical simulation of the side weir was feasible and effective.
The water surface profile exhibited a backwater curve along the length of the weir crest. The side weir entrance effect occurred only between Side Ⅰ and Side Ⅱ. This indicates that flow patterns and associated hydraulic forces at the weir entrance play a crucial role in determining water level distribution along the weir crest.
The maximum flow velocity of the cross-section at the upstream end of the weir crest occurred near the weir crest, while the minimum flow velocity occurred at the bottom of the main channel away from the side weir. As the water depth decreased, the position of the maximum flow velocity gradually moved from the upstream end of the side weir to the downstream end of the side weir.
When the height of the side weir remains constant, an increase in the width of the side weir leads to a decrease in pressure at the bottom of the side channel. Conversely, when the width of the side weir is kept constant, an increase in its height results in an increase in pressure at the bottom of the side channel. Therefore, during practical applications involving side weirs, it is crucial to select an appropriate weir width based on the maximum pressure that can be sustained by the channel’s bottom plate.
The discharge coefficient was found to depend on the upstream Froude number Fr1 and the percentage of the side weir height to the upstream flow depth over the side weir P/h1. The relationship between the discharge coefficient and parameters Fr1 and P/h1 was obtained using multiple regression analysis, which was of linear form and provided an easy means to estimate the discharge coefficient. The discharge formula is of high accuracy with relative errors within 10%, which met the water measurement accuracy requirements of small channels in irrigation areas.
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Enhanced understanding of flow structure in braided rivers is essential for river regulation, flood control, and infrastructure safety across the river. It has been revealed that the basic morphological element of braided rivers is confluence-bifurcation units. However, flow structure in these units has so far remained poorly understood with previous studies having focused mainly on single confluences/bifurcations. Here, the flow structure in a laboratory-scale confluence-bifurcation unit is numerically investigated based on the FLOW–3D® software platform. Two discharges are considered, with the central bars submerged or exposed respectively when the discharge is high or low. The results show that flow convergence and divergence in the confluence-bifurcation unit are relatively weak when the central bars are submerged. Based on comparisons with a single confluence/bifurcation, it is found that the effects of the upstream central bar on the flow structure in the confluence-bifurcation unit reign over those of the downstream central bar. Concurrently, the high-velocity zone in the confluence-bifurcation unit is less concentrated than that in a single confluence while being more concentrated than that observed in a single bifurcation. The present work unravels the flow structure in a confluence-bifurcation unit and provides a unique basis for further investigating morphodynamics in braided rivers.
1 Introduction
Confluences and bifurcations commonly exist in alluvial rivers and usually are important nodes of riverbed planform (Szupiany et al., 2012; Hackney et al., 2018). Flow convergence and divergence in these junctions result in highly three-dimensional (3D) flow characteristics, which greatly influence sediment transport, and hence riverbed evolution and channel formation (Le et al., 2019; Xie et al., 2020). Braided rivers, characterized by unstable networks of channels separated by central bars (Ashmore, 2013), have confluence-bifurcation units as their basic morphological elements (Ashmore, 1982; 1991; 2013; Federici & Paola, 2003; Jang & Shimizu, 2005). In particular, confluence-bifurcation units exhibit a distinct morphology from single confluences/bifurcations and bifurcation-confluence regions because two adjacent central bars are included. Within a confluence-bifurcation unit, two tributaries converge at the upstream bar tail and soon diverge to two anabranches again at the downstream bar head. Therefore, the flow structure in the unit may be significantly influenced by both the two central bars, and thus considerably different from that in single confluences, single bifurcations, and bifurcation-confluence regions, where the flow is affected by only one central bar. Enhanced understanding of flow structure in confluence-bifurcation units is urgently needed, which is essential for water resources management, river regulation, flood control, protection of river ecosystems and the safety of infrastructures across the rivers such as bridges, oil pipelines and communication cables (Redolfi et al., 2019; Ragno et al., 2021).
The flow dynamics, turbulent coherent structures, and turbulent characteristics in single confluences have been widely studied since the 1980s (Yuan et al., 2022). Flow dynamics at river channel confluences have been systematically and completely analyzed, which can be characterized by six major regions of flow stagnation, flow deflection, flow separation, maximum velocity, flow recovery and distinct shear layers (Best, 1987). For example, the field observation of Roy et al. (1988) and Roy and Bergeron (1990) highlighted the flow separation zones and recirculation at downstream natural confluence corners. Ashmore et al. (1992) measured the flow field in a natural confluence and found flow accelerates suddenly at the confluence junction with two separated high-velocity cores merging into one single core at the channel centre. De Serres et al. (1999) investigated the three-dimensional flow structure at a river confluence and identified the existence of the mixing layer, stagnation zones, separation zones and recovery zones. Sharifipour et al. (2015) numerically studied the flow structure in a 90° single confluence and found that the size of the separation zone decreases with the width ratio between the tributary and the main channel. Recently, three main classes of large-scale turbulent coherent structures (Duguay et al., 2022) have been presented, i.e. vertical-orientated vortices or Kelvin-Helmholtz instabilities (Rhoads & Sukhodolov, 2001; Constantinescu et al., 2011; 2016; Biron et al., 2019), channel-scale ‘back-to-back’ helical cells, (Mosley, 1976; Ashmore, 1982; Ashmore et al., 1992; Ashworth, 1996; Best, 1987; Rhoads & Kenworthy, 1995; Bradbrook et al., 1998; Lane et al., 2000), and smaller, strongly coherent streamwise-orientated vortices (Constantinescu et al., 2011; Sukhodolov & Sukhodolova, 2019; Duguay et al., 2022). However, no consensus on a universal turbulent coherent structure mode has been reached so far (Duguay et al., 2022). In addition, some studies (Ashworth, 1996; Constantinescu et al., 2011; Sukhodolov et al., 2017; Le et al., 2019; Yuan et al., 2023) have focused on turbulent characteristics, e.g. turbulent kinetic energy, turbulent dissipation rate and Reynolds stress, which can be critical parameters to further explaining the diversity of these turbulent coherent structure modes.
Investigations on the flow structure in single bifurcations have mainly focused on hydrodynamics in anabranches (Hua et al., 2009; van der Mark & Mosselman, 2013; Iwantoro et al., 2022) and around bifurcation bars (McLelland et al., 1999; Bertoldi & Tubino, 2005; 2007; Marra et al., 2014), whereas few studies have considered the effects of bifurcations on the upstream flow structure. Thomas et al. (2011) found that the velocity core upstream of the bifurcation is located near the water surface and towards the channel center in experimental investigations of a Y-shaped bifurcation. Miori et al. (2012) simulated flow in a Y-shaped bifurcation and found two circulation cells upstream of the bifurcation with flow converging at the water surface and diverging near the bed. Szupiany et al. (2012) reported velocity decreasing and back-to-back circulation cells upstream of the bifurcation junction in the field observation of a bifurcation of the Rio Parana River. These investigations provide insight into how bifurcations affect the flow patterns upstream, yet there is a need for further research on the dynamics of flow occurring immediately before the bifurcation junction.
Generally, the findings of studies on bifurcation-confluence regions are similar to those concerning single confluences and bifurcations. Hackney et al. (2018) measured the hydrodynamic characteristics in a bifurcation-confluence of the Mekong River and found the velocity cores located at the channel centre and strong secondary current occurring under low discharges. Le et al. (2019) reported a high-turbulent-kinetic-energy (high-TKE) zone located near the bed in their numerical simulation of flow in a natural bifurcation-confluence region. Moreover, a stagnation zone was found upstream of the confluence and back-to-back secondary current cells were detected at the confluence according to Xie et al. (2020) and Xu et al. (2022). Overall, these studies have further unraveled the flow patterns in river confluences and bifurcations.
Unfortunately, limited attention has been paid to the flow structure in confluence-bifurcation units. Parsons et al. (2007) investigated a large confluence-bifurcation unit in Rio Parana, Argentina, and no classical back-to-back secondary current cells were observed under a discharge of 12000 m3·s−1. To date, the differences in flow structure between confluence-bifurcation units and single confluences/bifurcations have remained far from clear. In addition, although the effects of discharge on flow structure have been investigated in several studies on single confluences/bifurcations, (Hua et al., 2009; Le et al., 2019; Luz et al., 2020; Xie et al., 2020; Xu et al., 2022), cases with fully submerged central bars were not considered, which is typical in braided rivers during floods. In-depth studies concerning these issues are urgently needed to gain better insight into the flow structure in confluence-bifurcation units of braided rivers.
This paper aims to (1) reveal the 3D flow structure in a confluence-bifurcation unit under different discharges and (2) elucidate the differences in the flow structure between confluence-bifurcation units and single confluence/bifurcation cases. Using the commercial computational fluid dynamics software FLOW-3D® (Version 11.2; https://www.flow3d.com; Flow Science, Inc.), fixed-bed simulations of a laboratory-scale confluence-bifurcation unit are conducted, and cases of a single confluence/bifurcation are also included for comparison. Two discharges are considered, with the central bars fully submerged or exposed respectively when the discharge is high or low. Based on the computational results, the 3D flow structure in the confluence-bifurcation unit conditions is analyzed from various aspects including free surface elevation, time-averaged flow velocity distribution, recirculation vortex structure, secondary current, and turbulent kinetic energy and dissipation rate. In particular, the flow structure in the confluence-bifurcation unit is compared with that in the single confluence/bifurcation cases to unravel the differences.h
2. Conceptual flume and computational cases
2.1. Conceptual flume
In this paper, a laboratory-scale conceptual flume is designed and used in numerical simulations. Figure 1(a–d) shows the morphological characteristics of the flume. To ensure that the conceptual flume reflects morphology features of natural braided channels, key parameters governing the flume morphology, e.g. unit length, width, and channel width-depth ratio, are determined according to studies on morphological characteristics of natural confluence-bifurcation units (Hundey & Ashmore, 2009; Ashworth, 1996; Orfeo et al., 2006; Parsons et al., 2007; Sambrook Smith et al., 2005; Kelly, 2006; Ashmore, 2013; Egozi & Ashmore, 2009; Redolfi et al., 2016; Ettema & Armstrong, 2019).
Figure 1. The sketch of the conceptual flume: (a) the original flume, (b) the central bar: (c) the sketch of cross-section C-C, (d) the sketch of cross-section D-D, (e) the modified part for the single confluence, (f) the modified part for the single bifurcation, (g) the position of different cross-sections. The red dashed boxes denote the regions of primary concern.
Figure 1. The sketch of the conceptual flume: (a) the original flume, (b) the central bar: (c) the sketch of cross-section C-C, (d) the sketch of cross-section D-D, (e) the modified part for the single confluence, (f) the modified part for the single bifurcation, (g) the position of different cross-sections. The red dashed boxes denote the regions of primary concern.
2.1.1. Length and width scales of the confluence-bifurcation unit
The length and width scales of the flume are first determined. The inner relation among the length LCB and average width B of a confluence-bifurcation unit and the average width Bi of a single branch was statistically studied by Hundey and Ashmore (2009), which indicates the following relations: 𝐿CB =(4∼5)𝐵 (1) 𝐵 =1.41𝐵𝑖 (2) In addition, Ashworth (1996) gave B = 2Bi in his experimental research on mid-bar formation downstream of a confluence, while the confluence-bifurcation unit of Rio Parana, Argentina has a relation of B≈1.71Bi (Orfeo et al., 2006; Parsons et al., 2007). Accordingly, the following relations are used in the present paper: 𝐿CB =4𝐵 (3) 𝐵 =1.88𝐵𝑖 (4) where LCB = 6 m, B = 1.5 m and Bi = 0.8 m.
2.1.2. Central bar morphology
The idealized plane pattern of central bars in braided rivers is a slightly fusiform leaf shape with a short upstream side and a long downstream side (Ashworth, 1996; Sambrook Smith et al., 2005; Kelly, 2006; Ashmore, 2013). To simplify the design, the bar is approximated as a combination of two different semi-ellipses (Figure 1(b)). The major axis Lb is two to ten times longer than the minor axis Bb according to the statistical data in Kelly’s study, and the regression equation is given as (Kelly, 2006): 𝐿𝑏=4.62𝐵0.96𝑏 (5) In this study, the bar width Bb is set as 0.8 m, whilst the lengths of downstream (LT1) and upstream sides (LT2) are 2 and 1.5 m, respectively (Figure 1(b)). Thus, the relation of Lb and Bb is given as: 𝐿𝑏=(𝐿𝑇1+𝐿𝑇2)=4.375𝐵𝑏 (6) The lengths of the inlet and outlet parts are determined as Lin = Lout = 8 m, which ensures negligible effects of boundary conditions without exceptional computational cost.
2.1.3. Width-depth ratio
Channel flow capacity can be significantly affected by cross-section shapes. For natural rivers, cross-section shapes can be generalized into three sorts based on the following width-depth curve (Redolfi et al., 2016): 𝐵=𝜓𝐻𝜑(7) Braided rivers usually have ψ = 5∼50 and φ>1, which indicates a rather wide and shallow cross-section. The central bar form should also be taken into account, so a parabolic cross-section shape is used here with ψ = 8 and φ>1 (Figure 1(c,d)).
2.1.4. Bed slope
In addition, natural braided rivers are usually located in mountainous areas and thus have a relatively large bed slope. According to flume experiments and field observations, the bed slope Sb is mostly in the range of 0.01∼0.02, and a few are below 0.01 (Ashworth, 1996; Egozi & Ashmore, 2009; Ashmore, 2013; Redolfi et al., 2016; Ettema & Armstrong, 2019). In this study, Sb takes 0.005.
2.1.5. Complete sketch of the conceptual flume
In summary, the flume is 29 m long, 2.4 m wide, and 0.6 m high. The plane coordinates (x-direction and y-direction) used in the calculation process are shown in Figure 1 (a). Note that the inlet corresponds to x = 0 m, and the centreline of the flume is located at y = 1.3 m. Besides, the thalweg elevation of the outlet is set as z = 0 m.
2.2. Computational cases
As stated before, the first aim of this paper is to reveal the flow structure in the confluence-bifurcation unit under different discharges. Therefore, two basic cases are set first: (1) case 1a under a low discharge (0.05 m3·s−1) with exposed central bars and (2) case 2a under a high discharge (0.30 m3·s−1) with fully submerged central bars. A total of 22 cross-sections are identified to examine the results (Figure 1(g)).
Further, cases of a single confluence/bifurcation are generated by splitting the original confluence-bifurcation unit into two parts. Part 1 only includes the upstream central bar and focuses on the flow convergence downstream of CS04 (Figure 1(e)), while Part 2 only includes the downstream central bar and focuses on the flow divergence upstream of CS19 (Figure 1(f)). Notably, the numbers of corresponding cross-sections in the original flume are reserved to facilitate comparison. The outlet section of the single confluence as well as the inlet section of the single bifurcation is extended to make the total length equivalent to the original flume (29 m). Also, two discharge conditions (0.05 and 0.30 m3·s−1), which correspond to exposed and fully submerged central bars, are considered for the single confluence/bifurcation. In total, six computational cases are conducted, as listed in Table 1. As the conceptual flume is designed to be symmetrical about the centreline, the momentum flux ratio (Mr) of the two branches should be 1 in all six cases. This is confirmed by further examining the computational results.
Case
Configuration
Qin (m3·s−1)
Zout (m)
Mr
Condition of bars
1a
CBU
0.05
0.15
1
Exposed
1b
SC
0.05
0.15
1
Exposed
1c
SB
0.05
0.15
1
Exposed
2a
CBU
0.30
0.34
1
Submerged
2b
SC
0.30
0.34
1
Submerged
2c
SB
0.30
0.34
1
Submerged
Table 1. Computational cases with inlet and outlet boundary conditions.
3. Numerical method
In this section, the 3D Large Eddy Simulation (LES) model integrated in the FLOW-3D® (Version 11.2; https://www.flow3d.com; Flow Science, Inc.) software platform is introduced, including governing equations and boundary conditions. Information on computational meshes with mesh independence test can be found in the Supplementary material.
3.1. Governing equations
The LES model was applied in the present paper to simulate flow in the laboratory-scale confluence-bifurcation unit. The LES model has been proven to be effective in simulating turbulent flow in river confluences and bifurcations (Constantinescu et al., 2011; Le et al., 2019). The basic idea of the LES model is that one should directly compute all turbulent flow structures that can be resolved by the computational meshes and only approximate those features that are too small to be resolved (Smagorinsky, 1963). Therefore, a filtering operation is applied to the original Navier-Stokes (NS) equations for incompressible fluids to distinguish the large-scale eddies and small-scale eddies (Liu et al., 2018). The filtered NS equations are then generated, which can be expressed in the form of a Cartesian tensor as (Liu, 2012):
(10) where ¯𝑢𝑖 is the resolved velocity component in the i – direction (i goes from 1 to 3, denoting the x-, y – and z-directions, respectively); t is the flow time; ρ is the density of the fluid; ¯𝑝 is the pressure; ν is the kinematic viscosity; τij is the sub-grid scale (SGS) stress; ¯𝐺𝑖 is the body acceleration. In FLOW–3D®, the full NS equations are discretized and solved using the finite-volume/finite-difference method (Bombardelli et al., 2011; Lu et al., 2023).
Due to the filtering process, the velocity can be divided into a resolved part (¯𝑢(𝑥,𝑡)) and an approximate part (𝑢′(𝑥,𝑡)) which is also known as the SGS part (Liu, 2012). To achieve model closure, the standard Smagorinsky SGS stress model is introduced here (Smagorinsky, 1963): 𝜏ij−13𝜏kk𝛿ij=−2𝜈SGS¯𝑆ij(11) where νSGS is the SGS turbulent viscosity, and ¯𝑆ij is the resolved rate-of-strain tensor for the resolved scale defined by (Smagorinsky, 1963): ¯𝑆ij=12(∂¯𝑢𝑖∂𝑥𝑗+∂¯𝑢𝑗∂𝑥𝑖)(12) In the standard Smagorinsky SGS stress model, the eddy viscosity is modelled by (Smagorinsky, 1963): 𝜈SGS=(𝐶𝑠¯𝛥)2∣¯𝑆∣,∣¯𝑆∣=√2¯𝑆ij¯𝑆ij(13) ¯𝛥=(ΔxΔyΔz)1/3(14) where Cs is the Smagorinsky constant, Δx, Δy, and Δz are mesh scales. In FLOW–3D®, Cs is between 0.1 to 0.2 (Smagorinsky, 1963). One of the key problems in simulating 3D open channel flow is the calculation of free surface. FLOW–3D® uses the Volume of Fluid (VOF) method (Hirt & Nichols, 1981) to track the change of free surface. The VOF method introduces a fluid phase fraction function f to characterize the proportion of a certain fluid in each mesh cell. In that case, the surface position can be precisely located if the mesh cell is fine enough. To monitor the change of f with time and space, the following convection equation is added:
For open channel flow, only two kinds of fluids are involved: water and air. If f is the fraction of water, the state of the fluid in each mesh cell can be defined as:
In FLOW–3D®, the interface between water and air is assumed to be shear-free, which means that the drag force on the water from the air is negligible. Moreover, in most cases, the details of the gas motion are not crucial for the heavier water motion so the computational processes will be more efficient.
3.2. Boundary conditions
Six boundary conditions need to be preset in the 3D numerical simulation process. Discharge boundary conditions are used for the inlet of the flume, where the free surface elevation is automatically calculated based on the free surface elevation boundary conditions set for the outlet. The specific information on the inlet and outlet boundary conditions for all computational cases is shown in Table 1. Moreover, because the free surface moves temporally, the free surface boundary conditions are just set as no shear stress and having a normal pressure, and the position of the free surface will be automatically adjusted over time by the VOF method in FLOW–3D®. Furthermore, the bed and two side walls are all set to be no-slip for fixed bed conditions, and a standard wall function is employed at the wall boundaries for wall treatment.
The inlet turbulent boundary conditions also need to be considered. They are set by default here. The turbulent velocity fluctuations V’ are assumed to be 10% of the mean flow velocity with the turbulent kinetic energy (TKE) (per unit mass) equaling 0.5V’2. The maximum turbulent mixing length is assumed to be 7% of the minimum computational domain scale, and the turbulent dissipation rate is evaluated automatically from the TKE.
4. Results and discussion
4.1. Flow structure in the confluence-bifurcation unit
4.1.1. Free surface elevation
Figure 2 shows the free surface elevation at five different longitudinal profiles (i.e. α = 0.2, 0.4, 0.5, 0.6, 0.8) for cases 1a and 2a. The parameter α was defined as follows:𝛼=𝑠𝐵(17) where s is the transverse distance between a certain profile and the left boundary of the flume. In general, the longitudinal change of free surface in the two cases is very similar despite different discharge levels. The free surface elevation decreases as the channel narrows from the upstream bifurcation to the front of the confluence-bifurcation unit. On the contrary, when the flow diverges again at the end of the confluence-bifurcation unit, the free surface elevation increases with channel widening. However, whether the fall or rise of free surface elevation in case 1a is much sharper than that in case 2a, especially at profiles with α = 0.2 and 0.8 (Figure 2(a)), which indicates there may be distinct flow states between the two cases. To further illustrate this finding, the Froude number Fr at different cross-sections (CS08∼CS15) is examined. In case 2a, the flow remains subcritical within the confluence-bifurcation unit. By contrast, in case 1a, a local supercritical flow is observed near the side banks of CS09 (i.e. α = 0.2 and 0.8), with Fr being about 1.2. This local supercritical flow can lead to a hydraulic drop followed by a hydraulic jump, which accounts for the sharp change of the free surface. The foregoing reveals that when central bars are exposed under relatively low discharge, supercritical flow is more likely to occur near the side banks of the confluence junction due to flow convergence.
Figure 2. Five time-averaged free surface elevation profiles in the confluence-bifurcation unit, in which α denotes the lateral position of the certain profile. Note that the black dashed line denotes the position of CS09, where Fr is about 1.2 near the side banks (α = 0.2 and 0.8) in case 1a. Z’ = z/h2, X’ = x/B, h2 is the maximum flow depth at the outlet boundary of cases 2a, 2b and 2c, h2 = 0.34 m.
Moreover, in both cases 1a and 2a, the free surface is higher at the channel centre than near the side banks, whether at the front or the end of the confluence-bifurcation unit. Thus, lateral free surface slopes from the centre to the side banks are generated. For example, the lateral free surface slopes at CS09 are 0.022 and 0.016 respectively for cases 1a and 2a. These lateral slopes can lead to lateral pressure gradient force whose direction is from the channel centreline to the side banks. Notably, the lateral surface slope in case 1a is steeper than that in case 2a, which may also result from the effect of the supercritical flow.
4.1.2. Time-averaged streamwise flow velocity
Figure 3. Time-averaged flow velocity distribution at three different slices over z-direction in the confluence-bifurcation unit: (a)∼(c) case 1a, (d)∼(f) case 2a. The flow direction is from the left to the right. StZ = Stagnation Zones, MiL = Mixing Layer. X’ = x/B, Y’ = y/B, Ui’ = Ui/Uti, Ui denotes the time-averaged streamwise flow velocity in case series i (i = 1,2), Uti denotes the cross-section-averaged streamwise flow velocity in case series i, Ut1 = 0.385 m/s, for case 2a Ut2 = 0.714 m/s.Figure 4. Time-averaged flow velocity contours at eight different cross-sections in the confluence-bifurcation unit: (a) case 1a, (b) case 2a.
Besides the shared features described above, some differences between the two cases are also identified. First, flow stagnation zones at the upstream bar tail are found exclusively in case 1a as the central bars are exposed (Figure 3 (a–c)). Second, in case 1a the mixing layer is obvious in both the lower or upper flows (Figure 3 (a–c)), while in case 2a the mixing layer can be inconspicuous in the upper flow (Figure 3 (f)). Third, in case 1a, two high-velocity cores gradually transform into one single core downstream of the confluence [Figure 4 (a), CS08∼CS11] and are divided into two cores again at the downstream bar head [Figure 4 (a), CS15]. By contrast, in case 2a, the two cores merge much more rapidly [Figure 4 (a), CS08∼CS09], and no obvious reseparation of the merged core is found at the downstream bar head (Figure 3 (d–f)). The latter two differences between cases 1a and 2a indicate that the flow convergence and divergence are relatively weak when the central bars are fully submerged. It is noticed that when the central bars are exposed, the flow in branches needs to steer around the central bar, which can cause a large angle between the two flow directions at the confluence, and thus relatively strong flow convergence and divergence may occur. By contrast, when the central bars are fully submerged, the flow behavior resembles that of a straight channel, with flow predominantly moving straight along the main axis of the central bars. Therefore, a small angle between two tributary flow forms, and thus flow convergence and divergence are relatively mild.
4.1.3. Recirculation vortex
A recirculation vortex with a vertical axis is a typical structure usually found where flow steers sharply, and is generated from flow separation (Lu et al., 2023). This vortex structure is found in the confluence-bifurcation unit in the present study, marking several significant flow separation zones. Figure 5 shows the recirculation vortex structure at the bifurcation junction of the confluence-bifurcation unit. In both cases 1a and 2a, two recirculation vortices BV1 and BV2 are found at the bifurcation junction corner. Moreover, BV1 and BV2 seem well-established near the bed but tend to transform into premature ones in the upper flow, and there is also a tendency for the cores of BV1 and BV2 to shift downstream as they transition from the lower to the upper flow (Figure 5(a–c,d–f)). This finding indicates that flow separation zones exist at the bifurcation junction corner, and the vortex structure is similar in the separation zones under low and high discharges. These flow separation zones are generated due to the inertia effect as flow suddenly diverges and steers towards the curved side banks of the channel (Xie et al., 2020). Notably, two additional vortices BV3 and BV4 are found at both sides of the downstream bar in case 1a (Figure 5(a–c)), but no such vortices exist in case 2a. This difference shows that flow separation zones at both sides of the downstream bar are hard to form when the bars are completely submerged under the high discharge.
Figure 5. Recirculation vortices at the bifurcation junction (streamline view at three different slices over z-direction): (a)∼(c) case 1a, (d)∼(f) case 2a. The red solid line marked out the position of these vortices (BV1∼BV4).
Similarly, Figure 6 shows the recirculation vortex structure at the confluence junction of the confluence-bifurcation unit. No noteworthy similarities but a key difference between the two cases are observed at this site. Two vortices CV1 and CV2 are found downstream of the confluence junction corner in case 1a (Figure 6(c)), which mark two separation zones. Conversely, no such separation zones are found in case 2a. In fact, separation zones were reported at similar sites under relatively low discharges in some previous studies (Ashmore et al., 1992, Luz et al., 2020, Sukhodolov & Sukhodolova, 2019; Xie et al., 2020). Nevertheless, the flow separation zones at the confluence corner are very restricted in the present study (Figure 6(c)). Ashmore et al. (1992) also reported that no, or very restricted flow separation zones occur downstream of natural river confluence corners, primarily because of the relatively slow change in bank orientation compared with the sharp corners of laboratory confluences where separation is pronounced (Best & Reid, 1984; Best, 1988). In the present study, the bank orientation also changes slowly, which may explain why flow separation zones are inconspicuous at the confluence corner.
Figure 6. Recirculation vortices at the confluence junction (streamline view at three different slices over z-direction): (a)∼(c) case 1a, (d)∼(f) case 2a. The red solid line marked out the position of these vortices (CV1 & CV2).
The differences in the distribution of recirculation vortices discussed above may be mainly attributed to the difference in the angle between the tributary flows under different discharges. Some previous studies have reported that the confluence/bifurcation angle can significantly influence the flow structure at confluences/bifurcations (Best & Roy, 1991; Ashmore et al., 1992; Miori et al., 2012). Although the confluence/bifurcation angle is fixed due to the determined central bar shape in the present study, the angle between two tributary flows is affected by the varying discharge. When the central bars are exposed under the low discharge, the flow is characterized by a more pronounced curvature of the streamlines, and a large angle between the two tributary flows is noted (Figure 6(b)), causing strong flow convergence and divergence. By contrast, a small angle forms as the central bars are submerged, thereby leading to relatively weak flow convergence/divergence (Figure 6(e)). Overall, the differences mentioned above can be attributed to the differences in the intensity of flow convergence and divergence under different discharges.
It should be noted that some previous studies (Constantinescu et al., 2011; Sukhodolov & Sukhodolova, 2019) presented that there is a wake mode in the mixing layer of two streams at the confluence junction. The wake mode means that in the mixing layer, multiple streamwise coherent vortices moving downstream will form, which is similar to the flow structure around a bluffing body (Constantinescu et al., 2011). However, no such structure has been found within the confluence-bifurcation unit in this study. According to the numerical simulations of Constantinescu et al. (2011), a wake mode was found at a river confluence with a concordant bed and a momentum flux ratio of about 1. The confluence has a much larger angle (∼60°) between the two streams when compared to the confluence junction of the confluence-bifurcation unit in the present study where the angle is about 25°. As flow mechanics at river confluences may include several dominant mechanisms depending on confluence morphology, momentum ratio, the angle between the tributaries and the main channel, and other factors (Constantinescu et al., 2011), the relatively small confluence angle in the present study may explain why the wake mode is absent. The possible effects of the confluence/bifurcation angle are reserved for future study. Additionally, flow separation can lead to reduced local sediment transport capacity, thus causing considerable sediment deposition under natural conditions. Hence, the bank may migrate towards the inner side of the channel at the positions of CV1, CV2, BV1, and BV2, while the bar may expand laterally at the positions of BV3 and BV4.
4.1.4. Secondary current
Secondary current is the flow perpendicular to the mainstream axis (Thorne et al., 1985) and can be categorized into two primary types based on its origin: (1) Secondary current generated by the interaction between centrifugal force and pressure gradient force; (2) Secondary current resulting from turbulence heterogeneity and anisotropy (Lane et al., 2000). There are some widely recognized definitions of secondary current strength (SCS) (Lane et al., 2000). In this paper, the secondary current cells are identified by visible vortex with a streamwise axis, and the definition of SCS proposed by Shukry (1950) is used:
where ux, uy, and uz are flow velocities in x, y, and z directions and ux represents the mainstream flow velocity.
Figure 7 presents contour plots of SCS and the secondary current structure at key cross-sections of the study area. When the central bars are exposed, at the upstream bar tail (CS08), intense transverse flow occurs with flow converging to the centreline, but no secondary current cell is formed (Figure 7(a)). This is consistent with the findings of Hackney et al. (2018). At the confluence junction (CS09), transverse flow still plays a major role in the secondary current structure, with flow converging to the centreline at the surface and diverging to side banks near the bed (Figure 7(b)). Moreover, ‘back-to-back’ helical cells, which are two vortices rotating reversely, tend to generate at CS09 with their cores located near the side banks (Figure 7(b)) (Mosley, 1976; Ashmore, 1982; Ashmore et al., 1992), yet their forms are rather premature. As the flow goes downstream, the cores of the helical cells gradually rise to the upper flow and approach towards the centreline, and the helical cells become well-established (Figure 7(c–e)). When the flow diverges again at the downstream bar head (CS15), the helical cells attenuate rapidly, and the secondary current structure is once again characterized predominantly by transverse flow (Figure 7(f)).
Figure 7. Distribution of secondary current strength and secondary current cells at six different cross-sections: (a)∼(f) case 1a, (g)∼(l) case 2a. The secondary current cells are identified by visible lateral vortices (streamline view). The zero distance of each cross-section is located on the right bank.
When the central bars are fully submerged under the high discharge, the secondary current structure at the upstream bar tail and the confluence junction exhibits a resemblance to that under the low discharge (Figure 7(g,h)). However, at CS09, two pairs of cells with different scales tend to form under the high discharge (Figure 7(h)). The large and premature helical cells are similar to those under the low discharge, whereas the small helical cells are located near side banks possibly due to wall effects. As the flow moves downstream, the large helical cells tend to diminish rapidly and merge with the small ones near both side walls (Figure 7(i–k)). Moreover, the secondary current structure is once again characterized predominantly by transverse flow at CS14 under the high discharge, which occurs earlier than that under the low discharge (Figure 7(k)). At the downstream bar head, transverse flow still takes a dominant place, while the helical cells seem to become premature with increased scale (Figure 7(l)).
In general, in both cases 1a and 2a, the lateral distribution of SCS at all cross-sections is symmetrical about the channel centreline, where SCS is relatively small. A relatively high SCS is detected at both the upstream bar tail and the downstream bar head due to the effects of centrifugal force caused by flow steering. SCS decreases rapidly from the upstream bar tail (CS08) to the entrance of the downstream bifurcation junction (CS14), followed by a sudden increase at the downstream bar head (CS15) (Figure 7 (a–e, g–k)). However, the distribution of high-SCS zones is different between the two discharges. Under the low discharge, high-SCS zones appear along the bottom near the centerline and at the free surface on both sides of the centreline. Although similar high-SCS zones are found along the bottom near the centerline under the high discharge, the high-SCS zones are not found at the free surface. Furthermore, it is noticed that more obvious high-SCS zones appear under the low discharge compared with the high discharge, especially at CS09. This may be attributed to the differences in the intensity of flow convergence and divergence under different submerging conditions of the central bars. When the central bars are exposed, flow convergence and divergence are strong and sharp flow steering occurs, thereby causing large SCS. By contrast, when the central bars are fully submerged, flow convergence and divergence are relatively weak, and thus small SCS is observed.
4.1.5. Turbulent characteristics
Turbulent characteristics reflect the performance of energy and momentum transfer activities in flow (Sukhodolov et al., 2017). Comprehensive analysis of turbulent characteristics is crucial as they greatly impact the incipient motion, settling behavior, diffusion pattern, and transport process of sediment. Here, the TKE and turbulent dissipation rate (TDR) of flow in the confluence-bifurcation unit are analyzed.
Figure 8 shows the distribution of TKE on various cross-sections in cases 1a and 2a. In the same way, Figure 10 shows the distribution of TDR. The values of TKE and TDR are nondimensionalized with mid-values of TKE = 0.005 m2·s−2 and TDR = 0.007 m3·s−2. In both cases 1a and 2a, the distributions of TKE and TDR show symmetrical patterns concerning the channel centreline. High-TKE and high-TDR zones exhibit a belt distribution near the channel bottom (McLelland et al., 1999; Ashworth, 1996; Constantinescu et al., 2011), indicating that turbulence primarily originates at the channel bottom due to the influence of bed shear stress. A sudden increase of TKE (Weber et al., 2001) and TDR occurs near the channel bottom at the confluence junction [Figure 8 and 9, CS08∼CS09] and from the entrance of the bifurcation junction (CS14) to the downstream bar head (CS15) (Figures 8 and 9).
Figure 8. Turbulent kinetic energy contours at eight different cross-sections in the confluence-bifurcation unit: (a) case 1a, (b) case 2a. TKE = turbulent kinetic energy. TKE’ = dimensionless value of TKE, with regard to a mid-value of TKE = 0.005 m2·s−2.Figure 9. Turbulent dissipation rate contours at eight different cross-sections in the confluence-bifurcation unit: (a) case 1a, (b) case 2a. TDR = turbulent dissipation rate. TDR’ = dimensionless value of TDR, with regard to a mid-value of TDR = 0.007 m3·s−2.Figure 10. Comparison of the distribution of time-averaged streamwise flow velocity along the flow depth at different cross-sections between the confluence-bifurcation unit and the single confluence. (a)∼(f) 1a vs. 1b, (g)∼(l) 2a vs. 2b.
Despite the common turbulent characteristics between cases 1a and 2a, additional high-TKE zones are found in the upper flow at the upstream bar tail (CS08), the confluence junction (CS09) and the downstream bar head (CS15) (Figure 8) when the central bars are fully submerged. The formation mechanism of these high-TKE zones near the water surface is more complicated, which may result from interactions of velocity gradient, secondary current structure and wall shear stress (Engel & Rhoads, 2017; Lu et al., 2023).
4.2. Comparison with single confluence/bifurcation cases
In this section, the results of a single confluence (cases 1b and 2b) and a single bifurcation (cases 1c and 2c) are compared with those of the confluence-bifurcation unit (cases 1a and 2a) under two discharges. Flow structure at CS08∼CS15 is mainly concerned below.
4.2.1. Comparison with single confluence cases
First, the patterns of time-averaged streamwise velocity, TKE and TDR within the single confluence (presented by contour plots in the supplementary materials) are assessed and then compared with those within the confluence-bifurcation unit (Figures 4, 8, and 9). It is found that distributions of these parameters are similar in the confluence-bifurcation unit and the single confluence from the upstream bar tail (CS08) to the entrance of the bifurcation junction (CS14), despite varying discharges. As the existence of the downstream central bar is the main difference between the single confluence and the confluence-bifurcation unit, this finding indicates that the downstream bar may have limited influence on the flow structure in the confluence-bifurcation unit. In other words, the flow structure in the confluence-bifurcation unit appears to be mainly shaped by the presence of the upstream bar, with its impact potentially reaching as far as the entrance of the bifurcation (CS14). Moreover, under the low discharge, the two high-velocity cores seem to merge later (at CS11) in the single confluence than in the confluence-bifurcation unit (at CS10), which indicates the convergence of two tributary flows may achieve a steady state faster in the confluence-bifurcation unit. To further elucidate the differences, results on the distribution of time-averaged streamwise velocity and TKE along the flow depth are discussed below.
4.2.1.1. Time-averaged streamwise velocity
Figure 10 shows the distribution of time-averaged streamwise flow velocity along the flow depth at different cross-sections. Note that α = 0.5 denotes the channel centreline and α = 0.7 denotes a position near the side banks. As only marginal differences are found at α = 0.3 and 0.7, only profiles at α = 0.7 are displayed for clarity.
Under the low discharge, no obvious difference in the distribution of time-averaged streamwise flow velocity is observed at the upstream bar tail (Figure 10(a)). At the confluence junction (Figure 10(b)), the velocities near the side banks (α = 0.7) are larger than those at the centre (α = 0.5) in both the confluence-bifurcation unit and the single confluence, which suggests that the two tributary flows have not sufficiently merged. The two tributary flows achieve convergence at CS11 in both the confluence-bifurcation unit and the single confluence (Figure 10(c)), with the velocity at the centre (α = 0.5) is larger than that near the side banks. Nevertheless, the velocities at the centre (α = 0.5) and near the side banks (α = 0.7) are closer to each other in the confluence-bifurcation unit than those in the single confluence, which represents less sufficient flow convergence in the confluence-bifurcation unit than in the single confluence. Therefore, it can be inferred that the convergence of two tributary flows may achieve a steady state faster in the confluence-bifurcation unit. After reaching the steady state, the velocity near the side banks (α = 0.7) is smaller in the single confluence than in the confluence-bifurcation unit despite close values at the centre (α = 0.5) (Figure 10(d,e)). This leads to a more pronounced disparity between velocities at the centre and near the side banks in the single confluence than that observed in the confluence-bifurcation unit. In other words, the high-velocity zone is more concentrated on the channel centreline in the single confluence, while the lateral distribution of flow velocity tends to be more uniform in the confluence-bifurcation unit. This may be attributed to the influence of the downstream central bar, which is further proved by comparing the velocity profiles at CS15 (Figure 10(e)).
As for the high discharge condition, from CS08 to CS14, the quantitative differences in velocity distribution between the confluence-bifurcation unit and the single confluence seem small. This indicates that the effect of morphology appears to be subdued when the central bars are fully submerged under the high discharge. It should be also noted that under both the low and high discharge, velocity profiles at the corresponding location exhibit the same shapes in the confluence-bifurcation unit and the single confluence, which indicates that the upstream confluence may dominate the flow structure in the confluence-bifurcation unit.
4.2.1.2. Secondary current
Figure 11 shows contour plots of SCS and the secondary current structure for single confluence cases. Compared with Figure 7, under both low and high discharge conditions, the distribution of SCS and the structure of helical cells in the confluence-bifurcation unit and the single confluence are very similar from CS08 to CS12 (Figure 7(a–d, g–j) and Figure 11(a–d, g–j)]. This indicates that the secondary current structure in the confluence-bifurcation unit exhibits certain consistent features when compared to those in the single confluence, thus proving that the effects of the upstream central bar may dominate the flow structure in the confluence-bifurcation unit. However, the secondary current structure at CS14 and CS15 is different between the confluence-bifurcation unit and the single confluence (Figure 7 and 11(e, f, k,l)). Under the low discharge, transverse flow is from the side banks to the centre and relatively high SCS is found near the side banks at CS14 in the single confluence, while the transverse flow is always from the centre to the side banks and SCS is relatively low at the corresponding sites in the confluence-bifurcation unit (Figure 11(e)). Under the high discharge, the helical cells near the side walls almost diminish in the single confluence, while they still exist in the confluence-bifurcation unit at CS14 (Figure 11(k)). Under both low and high discharges, the secondary current pattern at CS15 is similar to that at CS14 in the single confluence, while they are different in the confluence-bifurcation unit due to the existence of the downstream central bar. This comparison indicates that the existence of the downstream central bar can influence the upstream secondary current structure, nevertheless, the effects are fairly limited.
Figure 11. Secondary current at different cross-sections in the single confluence condition: (a)∼(f) case 1b, (g)∼(l) case 2b. The zero distance of each cross-section is located on the right bank.
4.2.1.3. Turbulent kinetic energy
Figure 12 shows TKE distribution along the flow depth at different cross-sections. Under the low discharge, in general, the maximum TKE tends to appear near the channel bottom in both the confluence-bifurcation unit and the single confluence. No obvious difference is observed at the upstream bar tail (CS08) (Figure 12(a)). Downstream this site (at CS09), the maximum TKE near the side banks (α = 0.7) is larger than that at the channel centre in the single confluence, while they are close to each other in the confluence-bifurcation unit (Figure 12(b)). This can also be attributed to the insufficient convergence of the two tributary flows. At CS11, flow convergence achieves a steady state in the confluence-bifurcation unit, while it remains insufficient in the single confluence. As flow convergence reaches a steady state at CS12, the maximum TKE in the single confluence exhibits a more concentrated distribution on the channel centre than that in the confluence-bifurcation unit (Figure 12(d)). This effect becomes more obvious downstream at CS14 (Figure 12(e)). The less-concentrated distribution of the maximum TKE in the confluence-bifurcation unit can be owing to the effects of the downstream central bar as well, which appears analogous to that mentioned in 4.2.1.1.
Figure 12. Comparison of the distribution of TKE along the flow depth at different cross-sections between the confluence-bifurcation unit and the single confluence. (a)∼(f) 1a vs. 1b, (g)∼(l) 2a vs. 2b.
Under the high discharge condition, two peaks of TKE appear in both the confluence-bifurcation unit and the single confluence (Figure 12(g–l)). Moreover, in both the confluence-bifurcation unit and the single confluence, from the upstream bar tail to the downstream bar head, the peak of TKE in the upper flow is larger at the channel centre (α = 0.5), while the peak of TKE in the lower flow is larger near the side banks (α = 0.7). However, the disparity between the TKE near the side banks and at the channel centre seems to be larger in the single confluence, while the TKE in the confluence-bifurcation unit takes a more uniform distribution. Even though, TKE profiles at the corresponding location exhibit highly similar shapes in the confluence-bifurcation unit and the single confluence, suggesting that the effects of channel morphology seem to be inhibited when the central bars are submerged under the high discharge.
4.2.2. Comparison with single bifurcation cases
Distributions of time-averaged streamwise velocity, TKE and TDR at corresponding cross-sections are also compared between the single bifurcation (see the Supplementary material) and the confluence-bifurcation unit (Figures 4, 8 and 9). Unlike the high similarity in flow characteristics exhibited between the confluence-bifurcation unit and the single confluence, significant differences are found between the confluence-bifurcation unit and the single bifurcation, especially at CS08∼CS14. On the one hand, the high-velocity zones are broader and asymmetrical concerning the channel centreline in the single bifurcation, with a belt-like and an approximately elliptic-like distribution respectively under the low and high discharges. By contrast, the high-velocity zone is a core that concentrates on the channel centre in the confluence-bifurcation unit. Moreover, the maximum velocity seems smaller in the single bifurcation than that in the confluence-bifurcation unit. On the other hand, the high-TKE belt near the channel bottom appears to be narrower in the single bifurcation than in the confluence-bifurcation unit, especially at CS08∼CS14 under the low discharge. Furthermore, additional high-TKE zones are found near the side walls at CS08∼CS11 in the single bifurcation, of which the scale is obviously smaller than those in the confluence-bifurcation unit. In addition, TKE at the channel centre is smaller near the free surface in the single bifurcation than that in the confluence-bifurcation unit. Nevertheless, the distributions of velocity, TKE and TDR seem to be similar in the confluence-bifurcation unit and the single bifurcation at CS15. As the existence of the upstream central bar is the main difference between the single confluence and the confluence-bifurcation unit, all the above findings indicate that the upstream central bar greatly influences the flow structure in the confluence-bifurcation unit. On the other hand, the downstream central bar may have a restricted influence on the flow structure in the confluence-bifurcation unit, whose impact may be limited to a range between the entrance of the bifurcation (CS14) and the downstream bar head (CS15). To further elucidate the differences, results on the distribution of time-averaged streamwise velocity and TKE along the flow depth are discussed below.
4.2.2.1. Time-averaged streamwise velocity
Figure 13 shows the distribution of time-averaged streamwise velocity along the flow depth at different cross-sections. Under the low discharge, distinct distribution patterns of flow velocity between the confluence-bifurcation unit and the single bifurcation are found at CS08, CS09 and CS11, which can be attributed to the effects of upstream flow convergence (Figure 13(a–c)). However, when the flow convergence reaches a steady state in the confluence-bifurcation unit (Figure 13(d–f)), the high-velocity zone is more concentrated in the confluence-bifurcation unit than in the single bifurcation due to to the significant influence of the upstream central bar on the flow structure. The velocity profiles at the downstream bar head can be a shred of evidence as well, with the maximum velocity larger at the channel centre but smaller near the side banks in the confluence-bifurcation unit than in the single bifurcation.
Figure 13. Comparison of the distribution of time-averaged streamwise flow velocity along the flow depth at different cross-sections between the confluence-bifurcation unit and the single bifurcation. (a)∼(f) 1a vs. 1c, (g)∼(l) 2a vs. 2c.
Under the high discharge, the distribution of velocity seems to exhibit limited differences between the two kinds of morphology, which indicates that the effects of channel morphology may be less noticeable when the central bars are fully submerged under the high discharge. Nevertheless, the velocity in the lower flow (below a relative depth of 0.45) shows a uniform lateral distribution in the single bifurcation, as the velocity profile at the channel centreline (α = 0.5) is in line with that near the side banks (α = 0.7) (Figure 13(g–l)). However, in the confluence-bifurcation unit, different velocity distributions in the lower flow can be observed at the channel centreline (α = 0.5) and near the side banks (α = 0.7). The foregoing results indicate that when the central bars are fully submerged, the high-velocity zones are more concentrated on the channel centreline in the confluence-bifurcation unit, while the lateral distribution of flow velocity within the single bifurcation tends to be more uniform, especially near the bifurcation junction (Figure 13(j,k)). This can also be attributed to the dominant influence of the upstream central bar over the downstream central bar.
It is also noted that the flow velocity distribution along the flow depth in the confluence-bifurcation unit is of a similar pattern despite varying discharges. As a critical point, the maximum velocity appears in the upper flow. The distribution above the critical point is approximately linear whereas it appears logarithmic below. By contrast, despite the similarity observed under the low discharge, the flow velocity distribution along the flow depth within the single bifurcation exhibits a distinct pattern under the high discharge, especially near the side banks (Figure 13(e–h)). On the one hand, the critical point in the upper flow no longer corresponds to the maximum velocity. On the other hand, the velocity distribution deviates from logarithmic below the critical point, with the maximum velocity appearing at a relative depth of 0.45. Succinctly, the distribution of streamwise velocity along the flow depth may retain the same pattern regardless of discharge levels in the confluence-bifurcation unit, while it may exhibit distinct patterns under different discharge levels in the single bifurcation.
4.2.2.2. Secondary current
Figure 14 shows contour plots of SCS and the distribution of secondary current for single bifurcation cases. In general, the value of SCS near the side banks at CS08∼CS14 (Figure 14(a–d, g–j)) in the single bifurcation seems smaller than that in the confluence-bifurcation unit (Figure 7(a–d, g–j)), especially under the low discharge. SCS distribution at CS14 is similar in the confluence-bifurcation unit and the single bifurcation under both low and high discharges. This difference in SCS distribution between the confluence-bifurcation unit and the single bifurcation indicates that the downstream bifurcation may have a restricted influence on the flow structure in the confluence-bifurcation unit. This influence is limited to a range between the entrance of the bifurcation (CS14) and the downstream bar head (CS15).
Figure 14. Secondary current at different cross-sections in the single bifurcation condition: (a)∼(f) case 1c, (g)∼(l) case 2c. The zero distance of each cross-section is located on the right bank.
In addition, the secondary current structure may also present different patterns in response to varying channel morphologies and discharge conditions. Under the low discharge condition, multiple unstable helical cells with asymmetrical distribution are formed from CS08 to CS12 in the single bifurcation (Figure 14(a–d)), while no obvious helical cells are found at CS14 and CS15 (Figure 14(d,e)). These findings are quite different from the stable and symmetrical helical cells at all cross-sections shown in the confluence-bifurcation unit (Figure 7). This difference may be attributed to the significant influence of the upstream central bar and the limited influence of the downstream central bar. Under the high discharge condition, only one pair of premature helical cells are found from CS08 to CS12 in the single bifurcation with their cores located near the side banks (Figure 14(e,f)). As the flow moves downstream, the helical cells gradually develop and become well-established (Figure 14(g,h)). These helical cells in the single bifurcation show symmetric cross-sectional distribution and a similar longitudinal development as in the confluence-bifurcation unit. However, in the confluence-bifurcation unit, two pairs of helical cells appear upstream of CS12 and CS14 and gradually fuse to one pair under the high discharge. As the ‘two-pairs’ structure in the confluence-bifurcation unit origins from the upstream confluence, the differences in the secondary current structure between the single bifurcation and the confluence-bifurcation unit under the high discharge can also be owing to the effects of the upstream central bar in excess of those of the downstream central bar.
4.2.2.3. Turbulent kinetic energy
Figure 15 shows the TKE distribution along the flow depth at different cross-sections. Under the low discharge, when the two tributary flows have not achieved sufficient convergence in the confluence-bifurcation unit, the maximum TKE is more concentrated in the single bifurcation (Figure 15(a–c)). As flow convergence achieves a steady state, more concentrated high-TKE zones appear at the channel centre within the confluence-bifurcation unit, confirming the finding that the effects of the upstream central bar reign over those of the downstream central bar in the confluence-bifurcation unit. However, things can be very complicated under the high discharge. For TKE distribution at the channel centreline, two peaks appear in the confluence-bifurcation unit with one close to the free surface and the other near the bed (Figure 15(g–l)). By contrast, only one peak near the bed is present in the single bifurcation. Therefore, a larger TKE can be found in the upper flow of the channel centreline in the confluence-bifurcation unit. For TKE distribution near the side banks, two peaks appear in both the confluence-bifurcation unit and the single bifurcation at CS09∼CS14 (Figure 15(h–l)). The upper peak is larger but the lower peak is smaller within the single bifurcation than those within the confluence-bifurcation unit. These significant discordances in TKE distribution under the high discharge further prove that the effects of the upstream bar on the flow structure in the confluence-bifurcation unit are more prominent than those of the downstream central bar.
Figure 15. Comparison of the distribution of TKE along the flow depth at different cross-sections between the confluence-bifurcation unit and the single bifurcation. (a)∼(f) 1a vs. 1c, (g)∼(l) 2a vs. 2c.
4.2.3. Further discussion of the comparisons
The above subsections have revealed significant differences in flow structure within the confluence-bifurcation unit and the single confluence and bifurcation, which directly result from the distinct channel morphologies and vary with the discharge conditions as well. These differences are summarized and further discussed below.
The distinctive morphology of a confluence-bifurcation unit plays a pivotal role in governing streamwise flow velocity distribution, secondary current structure, and turbulent kinetic energy distribution within the channel. Generally, from the upstream bar tail (CS08) to the entrance of the bifurcation (CS14), the flow structure in the confluence-bifurcation unit is highly similar to that in the single confluence, while it exhibits great differences (as shown in 4.2.2) between the confluence-bifurcation unit and the single bifurcation. This indicates that the upstream central bar greatly influences the flow structure in the confluence-bifurcation unit, with the effects spreading to the entrance of the bifurcation. At the downstream bar head (CS15), the flow structure (e.g. the transverse flow patterns) in the confluence-bifurcation unit exhibits high similarity to that in the single bifurcation. However, these similarities do not spread to upstream cross-sections, suggesting that the influence of the downstream central bar is limited at the bifurcation junction. In a word, the effects of the upstream central bar on the flow structure in the confluence-bifurcation unit are in excess of those of the downstream central bar.
However, despite the influence of channel morphology, discharge may also have some important effects on the streamwise flow velocity distribution. On the one hand, when the central bars are exposed under the low discharge, the high-velocity zone is less concentrated in the confluence-bifurcation unit than in the single confluence, while it is more concentrated in the confluence-bifurcation unit than in the single bifurcation. On the other hand, it is noticed that when the central bars are fully submerged under the high discharge, reduced differences in flow structure between the confluence-bifurcation unit and the single confluence/bifurcation are witnessed, and thus the morphology effect seems to be subdued.
4.3. Implications
The present work unravels the flow structure in a laboratory-scale confluence-bifurcation unit and takes the first step to further investigating morphodynamics in such channel morphology. Based on the comparison with a single confluence/bifurcation, the findings provide insight into the complex 3D interactions between water flow and channel morphology. The distinct flow structure in the laboratory-scale confluence-bifurcation unit may appreciably alter sediment transport and morphological evolution, of which research is underway. As the basic morphological element of braided river planform is confluence-bifurcation units, the present work should have direct implications for flow structure in natural braided rivers. This is pivotal for the sustainable management of braided rivers which deals with water and land resources planning, eco-hydrological well-being, and infrastructure safety such as cross-river bridges and oil pipelines (Redolfi et al., 2019; Ragno et al., 2021).
Notably, braided rivers worldwide (e.g. in the Himalayas, North America, and New Zealand) have undergone increased pressures and will continue to evolve due to forces of global climate change and intensified anthropogenic activities (Caruso et al., 2017; Hicks et al., 2021; Lu et al., 2022). In particular, channel aggradation caused by increased sediment supply as well as exploitation of braidplain compromise space for flood conveyance, making the rivers prone to flooding. In this sense, an enhanced understanding of the flow structure under high discharge when central bars are fully submerged is essential for mitigating flooding hazards.
5. Conclusions
This study has numerically investigated the 3D flow structure in a laboratory-scale confluence-bifurcation unit based on the LES model integrated in the FLOW–3D® software platform. Two different discharges are considered with the central bars fully submerged or exposed respectively when the discharge is high or low. Cases of a single confluence/bifurcation are included for comparison. The key findings of this paper are as follows:
Several differences are highlighted in the comparison of the flow structure in the confluence-bifurcation unit between the two discharges. When the central bars are fully submerged under the high discharge, the mixing layer of two tributary flows is less obvious, and two high-velocity cores merge more rapidly as compared with those under the low discharge. Besides, flow separation zones are found neither at the confluence corner nor on both sides of the downstream bar when the central bars are fully submerged. Moreover, SCS seems to be smaller near the side banks under the high discharge than under the low discharge. Therefore, it is suggested that flow convergence/divergence is relatively weak in the confluence-bifurcation unit when central bars are fully submerged under the high discharge.
From the upstream bar tail to the entrance of the bifurcation, the flow structure in the confluence-bifurcation unit is highly similar to that in the single confluence, while it exhibits great differences from that in the single bifurcation. Only at the downstream bar head does the flow structure in the confluence-bifurcation unit exhibit high similarity to that in the single bifurcation. Consequently, the effects of the upstream central bar on the flow structure in the confluence-bifurcation unit reign over those of the downstream central bar.
Despite the influence of channel morphology, discharge may also have significant effects on the distribution of streamwise flow velocity. On the one hand, when the central bars are exposed under the low discharge, the high-velocity zone is less concentrated in the confluence-bifurcation unit than in the single confluence, while it is more concentrated in the confluence-bifurcation unit than in the single bifurcation. On the other hand, when the central bars are fully submerged under the high discharge, reduced differences in flow structure between the confluence-bifurcation unit and the single confluence/bifurcation are witnessed, and thus the morphology effect seems to be subdued.
It is noticed that the effects of other factors (e.g. confluence and bifurcation angles, bed discordance) on the flow structure in the confluence-bifurcation unit are not discussed here. Studies on these issues are warranted and reserved for future work.
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자유 표면 흐름은 가정과 사무실 환경 모두에서 사용되는 소비자 제품의 설계 및 제조에서 일반적입니다. 예를 들어, 병 채우기는 매일 대규모로 이루어지는 프로세스입니다. 생산 속도를 극대화하면서 낭비를 최소화하도록 이러한 프로세스를 설계하면 시간이 지남에 따라 상당한 비용 절감으로 이어질 수 있습니다. FLOW-3D는 또한 스프레이 노즐을 설계하고 다공성 재료 및 기타 소비재 구성 요소의 흡수 기능을 모델링하는 데 사용할 수 있습니다. FLOW-3D 의 공기 유입, 다공성 매체 및 표면 장력을 포함한 고급 다중 물리 모델을 사용하면 소비자 제품 설계를 정확하게 시뮬레이션하고 최적화하는 것이 쉽습니다.
충전재
유입된 공기는 생산 라인에서 용기를 채울 때 액체의 부피를 늘릴 수 있습니다. 아래 왼쪽 이미지는 높이가 약 20cm인 병을 1.2초 동안 채우는 것을 보여줍니다. 색상 음영은 액체에 있는 공기의 부피 분율을 나타냅니다. 병에서 혼합 시간이 짧고 혼합 정도가 높기 때문에 공기가 표면으로 올라가 빠져나갈 시간이 없었습니다. 그러나 오른쪽 이미지에서 볼 수 있듯이 약 1.7초의 추가 시간이 지나면 공기가 표면으로 올라가면서 발생하는 액체 부피 감소가 명확하게 보입니다. FLOW-3D 의 드리프트 플럭스 모델을 사용하면 액체에 있는 기포와 같은 구성 요소를 분리하여 분리할 수 있습니다.
이 기사에서는 FLOW-3D를 사용하여 새로운 타이드 병 디자인의 충전을 모델링하는 방법을 설명하며, Procter and Gamble Company의 기술 섹션 책임자인 John McKibben이 기고했습니다 .
지금 오전 9시인데 긴급 이메일을 받았다고 상상해보세요.
방금 새로운 Tide® 병 디자인 중 하나가 손잡이에 채워지고 충전 장비에 문제가 생길 수 있다는 것을 깨달았습니다. 우리는 프로토타입 병이 없으며 몇 주 동안 없을 것입니다. 디자이너와 소비자는 디자인의 모습을 좋아하지만, 채우는 방식이 생산 시설에 쇼스토퍼가 될 수 있습니다.
이런 상황이 제게 주어졌을 때, 저는 3D 지오메트리(그림 1)의 스테레오 리소그래피(.stl) 파일을 요청하여 응답을 시작했고, 제가 무엇을 할 수 있는지 알아보고자 했습니다. 저는 FLOW-3D가 .stl 파일을 사용하여 지오메트리를 입력하고 충전을 위한 자유 표면 문제를 해결할 수 있을 것이라는 것을 알고 있었습니다. 저는 이것이 잠재적인 문제에 대한 좋은 정성적 이해를 제공할 것으로 기대했지만, 이 애플리케이션에 얼마나 정확할지에 대해 약간 불확실했습니다.
시뮬레이션 설정 및 실행
오후 1시경에 저는 지오메트리 파일, 유량, 유체 특성을 받았습니다. 몇 시간 이내에 시뮬레이션이 실행되어 예비 결과가 나왔습니다. 저는 제 고객을 초대하여 결과를 잠깐 살펴보게 했고 그는 “사장의 상사”를 데려와서 살펴보게 했습니다. 그래서 저녁 5시경에 예비 결과를 살펴보고 원래 우려했던 것이 문제가 아니라는 것을 확인했습니다.
하지만 결과는 몇 가지 다른 의문을 제기했습니다. 손잡이에 채우면 유입 유체 제트가 많이 깨졌습니다. 이렇게 하면 유입 공기와 거품의 양이 늘어날 것이라는 걸 알았습니다(결국 세탁 세제를 채우고 있으니까요). FLOW-3D 공기 유입 모델을 테스트하기로 했습니다. 이 모델은 원래 난류 제트용으로 개발되었고, 이 층류 문제를 살펴보면 얼마나 잘 수행될지 확신할 수 없었습니다.
그림 2: 채워진 결과그림 3: 실험 비교
그림 2는 공기 유입 모델이 있는 경우와 없는 경우 병 충전 모델의 결과를 보여줍니다. 유입 공기가 포함되면 충전 레벨이 상당히 증가한다는 점에 유의하십시오. 유입 공기가 병 상단에서 유체를 강제로 밀어내지는 않지만 공기 유입 정확도를 확인해야 할 만큼 충분히 가깝습니다. 그림 3은 공기 유입 레벨을 몇 주 후에 실행한 실험 이미지와 비교합니다(시제품 병이 출시된 후). 제트 분리 및 충전 레벨의 질적 일치는 우수하며 시뮬레이션이 병 설계를 선별하기에 충분히 정확하다는 것을 확인했습니다.
홍조
변기가 어떻게 작동하는지 궁금한 적이 있나요? 사실 꽤 복잡합니다. 손잡이를 밀면 물이 변기 그릇을 채우기 시작합니다. 변기 그릇의 유체 수위가 트랩 상단(변기 그릇 뒤) 위로 올라가면 웨어 유형의 흐름이 시작됩니다. 흐름이 충분히 빠르면 변기 그릇에 거품이 형성되어 사이펀이 생성됩니다. 그 지점에서 사이펀이 변기 그릇에서 물을 끌어내고 변기가 물을 흘립니다. 많은 지역에서 물 절약은 중요한 문제이며, 저유량 변기는 가정과 상업용 모두에 필요합니다. 하지만 변기가 첫 번째 시도에서 제 역할을 하지 못하면 물 절약 목표는 달성되지 않습니다. FLOW-3D를 사용하면 다양한 설계를 모델링하여 최적의 결과를 얻을 수 있습니다.
식품 가공
식품 가공 산업은 복잡한 유체, 일반적으로 비뉴턴 유체, 슬러리, 고체와 유체의 혼합물을 관리하여 분배 장비를 최적으로 설계하고 제조하기 위한 다양한 요구 사항이 있습니다. 이는 상업용 장비의 일관성과 내구성 및 품질에 필수적입니다. 또한 포장 디자인의 혁신을 통해 한 제품을 다른 제품과 명확히 구별할 수 있습니다. 예를 들어, 꿀, 케첩 또는 크리머를 깨끗하고 정확하게 분배하는 것은 소비자가 매장에서 내리는 선택일 수 있습니다. 운송 및 보관 요구 사항에는 더 나은 모양 엔지니어링과 더 많은 용기 재료 선택이 필요합니다. 1.5리터 물병이나 세탁 세제를 움직이거나 떨어뜨리는 동안의 유체 하중은 상류 설계의 중요한 부분이 될 수 있습니다.
꿀, 옥수수 시럽, 치약과 같은 점성 유체는 일반적으로 고체 표면에 닿으면 코일을 형성하는 경향이 있습니다. 이 효과는 관찰하기에 흥미롭고 재미있지만, 공기가 제품에 끌려들어 포장이 어려워질 수 있는 포장 공정에서는 환영받지 못할 수 있습니다. 코일링이 발생하는 조건은 유체의 점도, 유체가 떨어지는 거리, 유체의 속도에 따라 달라집니다. FLOW-3D는 다양한 물리적 공정 매개변수를 연구하여 효율적인 공정을 설계하는 데 도움이 되는 정확한 도구를 제공합니다.
혼입
지난 수십 년 동안 컴퓨터화된 측정 및 시뮬레이션 기술의 발전으로 인해 혼합에 대한 이해가 크게 진전되었습니다. 유동 모델링 기술의 지속적인 발전 덕분에 혼합 장비의 유동 의존적 프로세스에 대한 자세한 통찰력을 CFD 소프트웨어를 사용하여 쉽게 시뮬레이션하고 이해할 수 있습니다. 오늘날 블렌딩에서 고체 현탁액, 재킷 반응기의 열 전달에서 발효에 이르기까지 광범위한 응용 분야가 FLOW-3D 의 혼합 기술을 사용하여 모델링됩니다. FLOW-3D 시뮬레이션은 임펠러의 모든 구성과 모든 용기 형상의 혼합 조건에서 블렌딩 시간, 순환 및 전력 수와 같은 주요 혼합 매개변수를 평가하는 데 도움이 될 수 있습니다. 이러한 시뮬레이션은 실험적 방법을 사용하여 보완합니다. 이러한 장비의 유동 의존적 프로세스를 예측하고 이해하기 위해 CFD 소프트웨어를 사용하면 제품 품질을 향상시키고 많은 제품의 비용과 출시 시간을 모두 줄일 수 있습니다.
비뉴턴 유체
혈액, 케첩, 치약, 샴푸, 페인트, 로션과 같은 비뉴턴 유체는 다양한 점도를 가진 복잡한 유동학을 가지고 있습니다. FLOW-3D 는 변형 및/또는 온도에 따라 달라지는 비뉴턴 점도를 가진 이러한 유체를 모델링합니다. 전단 및 온도에 따른 점도는 Carreau, 거듭제곱 법칙 함수 또는 단순히 표 형식의 입력을 통해 설명됩니다. 일부 폴리머, 세라믹 및 반고체 금속의 특징인 시간 종속 또는 틱소트로피 거동도 시뮬레이션할 수 있습니다.
핸드 로션 펌프는 종종 여러 가지 설계 문제와 관련이 있습니다. 펌프가 공기 공극을 가두지 않고 효과적으로 작동하고 로션의 연속적인 흐름을 생성하는 것이 중요합니다. 좋은 설계는 노력이 덜 필요하고 이상적으로는 로션을 원하는 곳으로 향하게 합니다. FLOW-3D 의 이동 객체 모델은 노즐이 아래로 눌리는 것을 시뮬레이션하여 저장소의 로션을 가압하는 데 사용됩니다. 로션의 압력과 로션을 추출하는 데 필요한 힘을 연구할 수 있습니다. 여러 설계 변수는 동일한 고정 구조 메시 내에서 쉽게 분석할 수 있습니다.
다공성 재료
다공성 매체에서 유체의 이동에 대한 수치 모델링은 어려울 수 있지만 FLOW-3D 에는 다공성 재료와 관련된 문제를 해결하는 데 유용한 기능이 많이 포함되어 있습니다. FAVOR™ 기술에는 사용자가 연속적인 다공성 매체를 표현할 수 있도록 하는 데 필요한 다공성 변수가 포함되어 있습니다. FLOW-3D를 사용하면 사용자가 포화 및 불포화 흐름 조건을 모두 시뮬레이션할 수 있습니다. 거듭제곱 법칙 관계를 사용하면 불포화 흐름 조건에서 모세관 압력 과 포화 사이의 비선형 관계를 모델링 할 수 있습니다. 별도의 충전 및 배수 곡선을 사용하여 히스테리시스 현상을 모델링할 수 있습니다. 서로 직접 접촉하는 경우에도 서로 다른 다공성, 투과성 및 습윤성 속성을 서로 다른 장애물에 할당할 수 있습니다. 투과성은 흐름 방향에 따라 지정할 수 있으므로 사용자가 다공성 매체의 이방성 동작을 모델링할 수 있습니다. 유체와 다공성 매체 간의 열 전달을 고려할 수 있습니다.
분무
소용돌이 분무 노즐은 화학 세정제, 의약품 및 연료에서 액체를 분사하는 일반적인 방법입니다. 액체를 성공적으로 분무하려면 일반적으로 노즐로 침투하는 공기 코어를 형성해야 합니다. CFD는 최적의 분무 콘에 대한 기하학, 소용돌이 속도 및 유체 특성의 영향을 탐색하는 효과적인 방법입니다.
이 예에서 2차원 축대칭 소용돌이 흐름이 시뮬레이션되었습니다. 대칭 축을 따라 공기 코어가 노즐의 전체 길이를 거의 관통했습니다. 왼쪽 플롯은 평면에서 속도 분포를 나타내는 벡터가 있는 압력 분포입니다. 오른쪽 플롯은 속도의 소용돌이 구성 요소로 채색되어 있으며 빨간색은 더 높은 값을 나타냅니다.
분무 콘의 규모와 입자 크기가 너무 광범위하기 때문에 분무의 완전한 분무를 직접 계산하는 것은 불가능합니다. 또한 분무는 외부 교란, 노즐의 미세한 결함 및 기타 영향과 밀접하게 관련된 혼란스러운 프로세스입니다. 그러나 노즐을 떠날 때 분무 콘의 특성(예: 벽 두께, 콘 각도, 축 및 방위 속도)을 예측할 수 있다면 이러한 유형의 흐름 장치를 최적화하는 데 큰 도움이 됩니다.
소용돌이 분무 노즐의 FLOW-3D 시뮬레이션
Products
자유 표면 흐름은 가정과 사무실 환경 모두에서 사용되는 소비자 제품의 설계 및 제조에서 일반적입니다.
예를 들어, 병 채우기는 매일 대규모로 진행되는 프로세스입니다. 생산 속도를 최대화하면서 낭비를 최소화하도록 이러한 프로세스를 설계하면 시간이 지남에 따라 상당한 비용 절감으로 이어질 수 있습니다. FLOW-3D는 또한 스프레이 노즐을 설계하고 다공성 재료 및 기타 소비재 구성 요소의 흡수 기능을 모델링하는 데 사용할 수 있습니다.
공기 혼입, 다공성 매질 및 표면 장력을 포함한 FLOW-3D의 고급 다중 물리 모델을 사용하면 소비자 제품 설계를 정확하게 시뮬레이션하고 최적화 할 수 있습니다.
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Numerical Study of the Local Scouring Process and Influencing Factors of Semi-Exposed Submarine Cables by Qishun Li,Yanpeng Hao *,Peng Zhang,Haotian Tan,Wanxing Tian,Linhao ...
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본 자료는 Computer에 대한 전문적인 지식보다는 수치해석을 주 목적으로 FLOW-3D 를 이용하기 위한 해석용 컴퓨터를 선택할 때 도움을 주기 위한 자료입니다.
흔히 고성능 컴퓨터는 표준 데스크톱 컴퓨터와 어떻게 다른지 궁금하게 생각하는데, 보통 HPC(high performance computing)는 더욱 강력한 프로세서, 더 큰 메모리, 뛰어난 그래픽 성능을 갖추고 있어 일반적인 표준 데스크톱보다 훨씬 빠르게 여러 가지 복잡한 작업을 동시에 처리할 수 있습니다. 따라서 시중에서 판매하는 고사양의 컴퓨터에 CPU, Memory, Graphic Card 등을 보완하거나 고사양으로 만들어진 컴퓨터를 구매하게 되면, 단일 노드의 HPC(high performance computing)와 유사한 성능을 확보할 수 있습니다.
하지만 개인이 여러 컴퓨터를 대상으로 테스트를 수행하기 어렵기 때문에, 전문가들이 테스트를 수행하여 공개하는 보고서를 참조하여 도움을 얻는 것이 효율적입니다.
아래 전문 성능비교 테스트 보고서가 시스템 선택에 도움이 될 것으로 생각합니다. 참고로, 당사는 기사를 제공하는 기관과 전혀 관련이 없음을 알려드립니다.
In this blog, Flow Science’s IT Manager Matthew Taylor breaks down the different hardware components and suggests some ideal configurations for getting the most out of your FLOW-3D products.
개요
본 자료는 Flow Science의 IT 매니저 Matthew Taylor가 작성한 자료를 기반으로 STI C&D에서 일부 자료를 보완한 자료입니다. 본 자료를 통해 FLOW-3D 사용자는 최상의 해석용 컴퓨터를 선택할 때 도움을 받을 수 있을 것으로 기대합니다.
수치해석을 하는 엔지니어들은 사용하는 컴퓨터의 성능에 무척 민감합니다. 그 이유는 수치해석을 하기 위해 여러 준비단계와 분석 시간들이 필요하지만 당연히 압도적으로 시간을 소모하는 것이 계산 시간이기 때문일 것입니다.
따라서 수치해석용 컴퓨터의 선정을 위해서 단위 시간당 시스템이 처리하는 작업의 수나 처리량, 응답시간, 평균 대기 시간 등의 요소를 복합적으로 검토하여 결정하게 됩니다.
또한 수치해석에 적합한 성능을 가진 컴퓨터를 선별하는 방법으로 CPU 계산 처리속도인 Flops/sec 성능도 중요하지만 수치해석을 수행할 때 방대한 계산 결과를 디스크에 저장하고, 해석결과를 분석할 때는 그래픽 성능도 크게 좌우하기 때문에 SSD 디스크와 그래픽카드에도 관심을 가져야 합니다.
FLOW SCIENCE, INC. 에서는 일반적인 FLOW-3D를 지원하는 최소 컴퓨터 사양과 O/S 플랫폼 가이드를 제시하지만, 도입 담당자의 경우, 최상의 조건에서 해석 업무를 수행해야 하기 때문에 가능하면 최고의 성능을 제공하는 해석용 장비 도입이 필요합니다. 이 자료는 2022년 현재 FLOW-3D 제품을 효과적으로 사용하기 위한 하드웨어 선택에 대해 사전에 검토되어야 할 내용들에 대해 자세히 설명합니다. 그리고 실행 중인 시뮬레이션 유형에 따라 다양한 구성에 대한 몇 가지 아이디어를 제공합니다.
CPU 최신 뉴스
2025년 11월 26일 기준
이미지 출처 : https://www.cpubenchmark.net/high_end_cpus.html
CPU의 선택
CPU는 전반적인 성능에 큰 영향을 미치며, 대부분의 경우 컴퓨터의 가장 중요한 구성 요소입니다. 그러나 데스크탑 프로세서를 구입할 때가 되면 Intel 과 AMD의 모델 번호와 사양을 이해하는 것이 어려워 보일 것입니다. 그리고, CPU 성능을 평가하는 방법에 의해 가장 좋은 CPU를 고른다고 해도 보드와, 메모리, 주변 Chip 등 여러가지 조건에 의해 성능이 달라질 수 있기 때문에 성능평가 결과를 기준으로 시스템을 구입할 경우, 단일 CPU나 부품으로 순위가 정해진 자료보다는 시스템 전체를 대상으로 평가한 순위표를 보고 선정하는 지혜가 필요합니다.
수치해석을 수행하는 CPU의 경우 예산에 따라 Core가 많지 않은 CPU를 구매해야 하는 경우도 있을 수 있습니다. 보통 Core가 많다고 해석 속도가 선형으로 증가하지는 않으며, 해석 케이스에 따라 적정 Core수가 있습니다. 이 경우 예산에 맞는 성능 대비 최상의 코어 수가 있을 수 있기 때문에 Single thread Performance 도 매우 중요합니다. 아래 성능 도표를 참조하여 예산에 맞는 최적 CPU를 찾는데 도움을 받을 수 있습니다.
CPU 성능 분석 방법
부동소수점 계산을 하는 수치해석과 밀접한 Computer의 연산 성능 벤치마크 방법은 대표적으로 널리 사용되는 아래와 같은 방법이 있습니다.
FLOW-3D의 CFD 솔버 성능은 CPU의 부동 소수점 성능에 전적으로 좌우되기 때문에 계산 집약적인 프로그램입니다. 현재 출시된 사용 가능한 모든 CPU를 벤치마킹할 수는 없지만 상대적인 성능을 합리적으로 비교할 수는 있습니다.
특히, 수치해석 분야에서 주어진 CPU에 대해 FLOW-3D 성능을 추정하거나 여러 CPU 옵션 간의 성능을 비교하기 위한 최상의 옵션은 Standard Performance Evaluation Corporation의 SPEC CPU2017 벤치마크(현재까지 개발된 가장 최신 평가기준임)이며, 특히 SPECspeed 2017 Floating Point 결과가 CFD Solver 성능을 매우 잘 예측합니다.
이는 유료 벤치마크이므로 제공된 결과는 모든 CPU 테스트 결과를 제공하지 않습니다. 보통 제조사가 ASUS, Dell, Lenovo, HP, Huawei 정도의 제품에 대해 RAM이 많은 멀티 소켓 Intel Xeon 기계와 같은 값비싼 구성으로 된 장비 결과들을 제공합니다.
CPU 비교를 위한 또 다른 옵션은 Passmark Software의 CPU 벤치마크입니다. PerformanceTest 제품군은 유료 소프트웨어이지만 무료 평가판을 사용할 수 있습니다. 대부분의 CPU는 저렴한 옵션을 포함하여 나열됩니다. 부동 소수점 성능은 전체 벤치마크의 한 측면에 불과하지만 다양한 워크로드에서 전반적인 성능을 제대로 테스트합니다.
예산을 결정하고 해당 예산에 해당하는 CPU를 선택한 후에는 벤치마크를 사용하여 가격에 가장 적합한 성능을 결정할 수 있습니다.
다른 컴퓨터 시스템에서 컴퓨팅 계산에 대한 집약적인 워크로드를 비교하는데 사용할 수 있는 성능 측정을 제공하도록 설계된 SPEC CPU 2017에는 SPECspeed 2017 정수, SPECspeed 2017 부동 소수점, SPECrate 2017 정수 및 SPECrate 2017 부동 소수점의 4 가지 제품군으로 구성된 43 개의 벤치 마크가 포함되어 있습니다. SPEC CPU 2017에는 에너지 소비 측정을 위한 선택적 메트릭도 포함되어 있습니다.
<SPEC CPU 벤치마크 보고서>
벤치마크 결과보고서는 제조사별, 모델별로 테스트한 결과를 아래 사이트에 가면 볼 수 있습니다.
Designed to provide performance measurements that can be used to compare compute-intensive workloads on different computer systems, SPEC CPU 2017 contains 43 benchmarks organized into four suites: SPECspeed 2017 Integer, SPECspeed 2017 Floating Point, SPECrate 2017 Integer, and SPECrate 2017 Floating Point. SPEC CPU 2017 also includes an optional metric for measuring energy consumption.
플롭은 부동소수점 연산 1회를 뜻하며, 소수점이 있는 숫자를 대상으로 한 번의 산술 계산(덧셈, 뺄셈, 곱셈, 나눗셈)을 의미한다. 컴퓨팅 벤치마킹에서 정수보다 부동소수점을 쓰는 이유는 정수보다 측정 지표로서 정확도가 훨씬 높기 때문이다.
플롭 앞에는 1초 동안 수행하는 연산 횟수를 나타내는 접두어가 붙으며, 메가플롭(1초당 100만 회)부터 기가플롭(10억), 테라플롭(1조), 페타플롭(1천조), 그리고 최근에는 엑사플롭(100경)까지 확장됐다. 최근 몇 년 동안 업계가 엑사플롭 달성 경쟁에 매달린 이유는 마법 같은 성능 도약이나 대발견 때문이 아니라, 단지 자랑거리를 위한 것이었다.
컴퓨팅에서 부동소수점 정밀도는 FP4, 즉 4비트 부동소수점에서 시작해 FP64까지 두 배씩 커진다. 이론적으로 FP128도 있지만, 지표로는 사실상 쓰지 않는다. FP64는 IEEE 754 표준에 따른 64비트 배정밀도(double-precision) 부동소수점 형식으로도 불리며, 실수를 높은 정확도로 표현하기 위한 규격이다.
FP64는 정밀도가 높기 때문에 계산하는 데 가장 많은 시간이 필요하다. FP64 계산 시간은 FP32의 2배, FP16의 4배가 걸리지만, 계산 정확도는 FP32의 2배, FP16의 4배에 해당한다. 메모리 사용량도 같은 원리로 FP64가 FP32의 2배, FP16의 4배를 사용한다.
매년 6월과 11월에 집계·발표되는 톱500 슈퍼컴퓨터 목록은 슈퍼컴퓨터 성능을 FP64 기준으로 측정하며, 슈퍼컴퓨터에 가장 가혹한 스트레스 테스트로 통한다.
톱500 목록이 32비트나 16비트가 아니라 64비트로 측정되는 이유는 톱500 목록이 과학 컴퓨팅 애플리케이션의 대리 지표이며 과학 컴퓨팅 애플리케이션이 여전히 계산에서 64비트 정확도에 주로 의존하기 때문이다. HPC·슈퍼컴퓨팅 전문 시장조사업체 인터섹트 360의 CEO 애디슨 스넬은 “일부 영역에서 정밀도를 낮춰 속도를 더 낼 수 있지 않느냐는 지적도 있고 중요하지 않은 영역에서 과도한 계산을 하고 있지 않느냐는 질문도 나오지만, 과학 컴퓨팅에서는 64비트가 여전히 사실상 표준이다”라고 말했다.
스넬은 FP64가 과학 컴퓨팅의 거의 모든 분야에서 쓰인다고 말했다. 연구 영역에서는 유체가 포함돼 높은 정확도로 모델링해야 하는 기상 시뮬레이션이나 해양 모델링이 포함된다. 또한, 자동차 충돌 시뮬레이션, 항공기 날개 공력 분석, 석유 시추 지점을 찾기 위한 탄성파 분석, 신약 설계를 위한 분자 모델링 같은 폭넓은 상용 애플리케이션에도 적용된다. 이런 애플리케이션은 계산을 위해 높은 수준의 과학적 정밀도를 요구한다고 말했다.
그 다음 단계는 FP32, 즉 단정밀도 부동소수점이다. FP32는 생명과학 시뮬레이션과 금융 모델링에도 쓰이며, 모델 요구 수준이 그리 엄격하지 않아 FP32를 써도 되는 경우에 주로 사용된다.
FP16은 AI 추론에서 일상적으로 쓰이지만, AI 학습은 FP64에 전적으로 의존한다. 이유는 간단하다. 예를 들어 AI로 개나 고양이 이미지를 구분하도록 학습시킨다고 가정해 보자. 개나 고양이를 구성하는 특징을 인식하려면 FP64의 미세한 정밀도가 필요하다. 학습이 끝나면 작업은 패턴 매칭으로 바뀌며, 개 이미지인지 고양이 이미지인지 판단하는 데는 덜 부담스러운 FP16으로도 충분하다. 스넬은 언어 학습이나 인식에서도 비슷하게, 말할 때 단어 하나를 약간 틀리게 발음해도 AI는 대체로 의도를 파악한다고 설명했다.
16비트 정밀도에는 bfloat16이라는 두 번째 형태도 있다. bfloat는 구글의 텐서 프로세서용으로 처음 개발됐지만, 이후 인텔과 AMD, 엔비디아에 라이선스를 제공했다. bfloat는 유연한 가변 형식인 반면 FP16은 매번 동일한 16비트 형식이다. 스넬은 “기술적으로 복잡하지만 결론은 bfloat가 FP16보다 정밀도는 낮고 속도는 더 빠르기 때문에 주요 칩 업체가 모두 bfloat를 쓴다”라고 설명했다.
마지막으로 FP8과 FP4가 있다. FP8은 정밀도 요구가 낮은 추론 처리 연산에 사용한다. 또 다른 핵심 용도는 오류 허용도가 더 높은 신경망 학습이다. 연산 부담이 적은 작업을 수행하는 엣지 컴퓨팅에서도 쓰인다. FP8은 GPU에서만 쓰이며, 인텔과 AMD 프로세서에서는 쓰지 않는다.
클럭 대 코어
일반적으로 클럭 속도가 높은 칩은 CPU 코어를 더 적게 포함합니다. FLOW-3D는 병렬화가 잘되어 있지만, 디스크 쓰기와 같이 일부 작업은 기본적으로 단일 스레드 방식으로 수행됩니다. 따라서 데이터 출력이 빈번하거나 큰 시뮬레이션은 종종 더 많은 코어가 아닌, 더 높은 클럭 속도를 활용합니다. 마찬가지로 코어 및 소켓의 다중 스레딩은 오버헤드를 발생시키므로 작은 문제의 해석일 경우 사용되는 코어 수를 제한하면 성능이 향상될 수 있습니다.
CPU 아키텍처
CPU 아키텍처는 중요합니다. 최신 CPU는 일반적으로 사이클당 더 많은 기능을 제공합니다. 즉, 현재 세대의 CPU는 일반적으로 동일한 클럭 속도에서 이전 CPU보다 성능이 우수합니다. 또한 전력 효율이 높아져 와트당 성능이 향상될 수 있습니다. Flow Science에는 구형 멀티 소켓 12, 16, 24 코어 Xeon보다 성능이 뛰어난 최근 세대 10~12 Core i9 CPU 시스템을 보유하고 있습니다.
오버클럭
해석용 장비에서는 CPU를 오버클럭 하지 않는 것이 좋습니다. 하드웨어를 다년간의 투자라고 생각한다면, 오버클럭화는 발열을 증가시켜 수명을 단축시킵니다. CPU에 따라 안정성도 저하될 수 있습니다. CPU를 오버클럭 할 때는 세심한 열 관리가 권장됩니다.
하이퍼스레딩
<이미지출처:https://gameabout.com/krum3/4586040>
하이퍼스레딩은 물리적으로 1개의 CPU를 가상으로 2개의 CPU처럼 작동하게 하는 기술로 파이프라인의 단계수가 많고 각 단계의 길이가 짧을때 유리합니다. 다만 수치해석 처럼 모든 코어의 CPU를 100% 사용중인 장시간 수행 시뮬레이션은 일반적으로 Hyper Threading이 비활성화 된 상태에서 더 잘 수행됩니다. FLOW-3D는 100% CPU 사용률이 일반적이므로 새 하드웨어를 구성할 때 Hyper Threading을 비활성화하는 것이 좋습니다. 설정은 시스템의 BIOS 설정에서 수행합니다.
몇 가지 워크로드의 경우에는 Hyper Threading을 사용하여 약간 더 나은 성능을 보이는 경우가 있습니다. 따라서, 최상의 런타임을 위해서는 두 가지 구성중에서 어느 구성이 더 적합한지 시뮬레이션 유형을 테스트하는 것이 좋습니다.
스케일링
여러 코어를 사용할 때 성능은 선형적이지 않습니다. 예를 들어 12 코어 CPU에서 24 코어 CPU로 업그레이드해도 시뮬레이션 런타임이 절반으로 줄어들지 않습니다. 시뮬레이션 유형에 따라 16~32개 이상의 CPU 코어를 선택할 때는 FLOW-3D 및 FLOW-3D CAST의 HPC 버전을 사용하거나 FLOW-3D CLOUD로 이동하는 것을 고려하여야 합니다.
AMD Ryzen 또는 Epyc CPU
AMD는 일부 CPU로 벤치마크 차트를 석권하고 있으며 그 가격은 매우 경쟁력이 있습니다. FLOW SCIENCE, INC. 에서는 소수의 AMD CPU로 FLOW-3D를 테스트했습니다. 현재 Epyc CPU는 이상적이지 않고 Ryzen은 성능이 상당히 우수합니다. 발열은 여전히 신중하게 다뤄져야 할 문제입니다.
FLOW-3D는 OpenGL 드라이버가 만족스럽게 수행되는 최신 그래픽 카드가 필요합니다. 최소한 OpenGL 3.0을 지원하는 것이 좋습니다. 권장 옵션은 엔비디아의 쿼드로 K 시리즈와 AMD의 파이어 프로 W 시리즈입니다.
특히 엔비디아 쿼드로(NVIDIA Quadro)는 엔비디아가 개발한 전문가 용도(워크스테이션)의 그래픽 카드입니다. 일반적으로 지포스 그래픽 카드가 게이밍에 초점이 맞춰져 있지만, 쿼드로는 다양한 산업 분야의 전문가가 필요로 하는 영역에 광범위한 용도로 사용되고 있습니다. 주로 산업계의 그래픽 디자인 분야, 영상 콘텐츠 제작 분야, 엔지니어링 설계 분야, 과학 분야, 의료 분석 분야 등의 전문가 작업용으로 사용되고 있습니다. 따라서 일반적인 소비자를 대상으로 하는 지포스 그래픽 카드와는 다르계 산업계에 포커스 되어 있으며 가격이 매우 비싸서 도입시 예산을 고려해야 합니다.
유의할 점은 엔비디아의 GTX 게이밍 하드웨어는 볼륨 렌더링의 속도가 느리거나 오동작 등 몇 가지 제한 사항이 있습니다. 일반적으로 노트북에 내장된 통합 그래픽 카드보다는 개별 그래픽 카드를 강력하게 추천합니다. 최소한 그래픽 메모리는 512MB 이상을 권장합니다.
Flow Science는 nVidia 드라이버 버전이 341.05 이상인 nVidia Quadro K, M 또는 P 시리즈 그래픽 하드웨어를 권장합니다. 이 카드와 드라이버 조합을 사용하면 원격 데스크톱 연결이 완전한 3D 가속 기능을 갖춘 기본 하드웨어에서 자동으로 실행됩니다.
원격 데스크톱 세션에 연결할 때 nVidia Quadro 그래픽 카드가 설치되어 있지 않으면 Windows는 소프트웨어 렌더링을 사용합니다. FLOW-3D 가 소프트웨어 렌더링을 사용하고 있는지 확인하려면 FLOW-3D 도움말 메뉴에서 정보를 선택하십시오. GDI Generic을 소프트웨어 렌더링으로 사용하는 경우 GL_RENDERER 항목에 표시됩니다.
하드웨어 렌더링을 활성화하는 몇 가지 옵션이 있습니다. 쉬운 방법 중 하나는 실제 콘솔에서 FLOW-3D를 시작한 다음 원격 데스크톱 세션을 연결하는 것입니다. Nice Software DCV 와 같은 일부 VNC 소프트웨어는 기본적으로 하드웨어 렌더링을 사용합니다.
RAM 고려 사항
프로세서 코어당 최소 4GB의 RAM은 FLOW-3D의 좋은 출발입니다. POST Processor를 사용하여 후처리 작업을 할 경우 충분한 양의 RAM을 사용하는 것이 좋습니다.
DDR5 램의 공식 규격은 2020년 7월 14일에 발표되었습니다. 하지만 일반 소비자를 대상으로 한 제품은 인텔 12세대 CPU(Alder Lake)와 함께 2021년 하반기부터 본격적으로 출시되기 시작했습니다.
일반적으로 FLOW-3D를 이용하여 해석을 할 경우 격자(Mesh)수에 따라 소요되는 적정 메모리 크기는 아래와 같습니다.페이지 보기
초대형 (2억개 이상의 셀) : 최소 128GB
대형 (60 ~ 1억 5천만 셀) : 64 ~ 128GB
중간 (30-60백만 셀) : 32-64GB
작음 (3 천만 셀 이하) : 최소 32GB
HDD 고려 사항
수치해석은 해석결과 파일의 데이터 양이 매우 크기 때문에 읽고 쓰는데, 속도면에서 매우 빠른 SSD를 적용하면 성능면에서 큰 도움이 됩니다. 다만 SSD 가격이 비싸서 가성비 측면을 고려하여 적정수준에서 결정이 필요합니다.
CPU와 저장장치 간 데이터가 오고 가는 통로가 그림과 같이 3가지 방식이 있습니다. 이를 인터페이스라 부르며 SSD는 흔히 PCI-Express 와 SATA 통로를 이용합니다.
흔히 말하는 NVMe는 PCI-Express3.0 지원 SSD의 경우 SSD에 최적화된 NVMe (NonVolatile Memory Express) 전송 프로토콜을 사용합니다. 주의할 점은 MVMe중에서 SATA3 방식도 있기 때문에 잘 구별하여 구입하시기 바랍니다.
그리고 SSD를 선택할 경우에도 SSD 종류 중에서 PCI Express 타입은 매우 빠르고 가격이 고가였지만 최근에는 많이 저렴해졌습니다. 따라서 예산 범위내에서 NVMe SSD등 가장 효과적인 선택을 하는 것이 좋습니다. ( 참고 :해석용 컴퓨터 SSD 고르기 참조 )
기존의 물리적인 하드 디스크의 경우, 디스크에 기록된 데이터를 읽기 위해서는 데이터를 읽어내는 헤드(바늘)가 물리적으로 데이터가 기록된 위치까지 이동해야 하므로 이동에 일정한 시간이 소요됩니다. (이러한 시간을 지연시간, 혹은 레이턴시 등으로 부름) 따라서 하드 디스크의 경우 데이터를 읽기 위한 요청이 주어진 뒤에 데이터를 실제로 읽기까지 일정한 시간이 소요되는데, 이 시간을 일정한 한계(약 10ms)이하로 줄이는 것이 불가능에 가까우며, 데이터가 플래터에 실제 기록된 위치에 따라서 이러한 데이터에의 접근시간 역시 차이가 나게 됩니다.
하지만 HDD의 최대 강점은 가격대비 용량입니다. 현재 상용화되어 판매하는 대용량 HDD는 12TB ~ 15TB가 공급되고 있으며, 이는 데이터 저장이나 백업용으로 가장 좋은 선택이 됩니다. 결론적으로 데이터를 직접 읽고 쓰는 드라이브는 SSD를 사용하고 보관하는 용도의 드라이브는 기존의 HDD를 사용하는 방법이 효과적인 선택이 될 수 있습니다.
상기 벤치마크 테스트는 테스트 조건에 따라 그 성능 곡선이 달라질 수 있기 때문에 조건을 확인할 필요가 있습니다. 예를 들어 Windows7, windows8, windows10 , windows11 모두에서 테스트한 결과를 평균한 점수와 자신이 사용할 컴퓨터 O/S에서 테스트한 결과는 다를 수 있습니다. 상기 결과에 대한 테스트 환경에 대한 내용은 아래 사이트를 참고하시기 바랍니다.
Mohammad Nazari-Sharabian, Aliasghar Nazari-Sharabian, Moses Karakouzian, Mehrdad Karami
Abstract
Scour is defined as the erosive action of flowing water, as well as the excavating and carrying away materials from beds and banks of streams, and from the vicinity of bridge foundations, which is one of the main causes of river bridge failures. In the present study, implementing a numerical approach, and using the FLOW-3D model that works based on the finite volume method (FVM), the applicability of using sacrificial piles in different configurations in front of a bridge pier as countermeasures against scouring is investigated. In this regard, the numerical model was calibrated based on an experimental study on scouring around an unprotected circular river bridge pier. In simulations, the bridge pier and sacrificial piles were circular, and the riverbed was sandy. In all scenarios, the flow rate was constant and equal to 45 L/s. Furthermore, one to five sacrificial piles were placed in front of the pier in different locations for each scenario. Implementation of the sacrificial piles proved to be effective in substantially reducing the scour depths. The results showed that although scouring occurred in the entire area around the pier, the maximum and minimum scour depths were observed on the sides (using three sacrificial piles located upstream, at three and five times the pier diameter) and in the back (using five sacrificial piles located upstream, at four, six, and eight times the pier diameter) of the pier. Moreover, among scenarios where single piles were installed in front of the pier, installing them at a distance of five times the pier diameter was more effective in reducing scour depths. For other scenarios, in which three piles and five piles were installed, distances of six and four times the pier diameter for the three piles scenario, and four, six, and eight times the pier diameter for the five piles scenario were most effective.
Keywords
Scouring; River Bridges; Sacrificial Piles; Finite Volume Method (FVM); FLOW-3D.
References
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Mary Kathryn Walker Florida Institute of Technology, mwalker2022@my.fit.edu
Robert J. Weaver, Ph.D. Associate Professor Ocean Engineering and Marine Sciences Major Advisor
Chungkuk Jin, Ph.D. Assistant Professor Ocean Engineering and Marine Sciences
Kelli Z. Hunsucker, Ph.D. Assistant Professor Ocean Engineering and Marine Sciences
Richard B. Aronson, Ph.D. Professor and Department Head Ocean Engineering and Marine Sciences
Abstract
모노파일은 해상 풍력 터빈 건설에 사용되며 일반적으로 설계 수명은 25~50년입니다. 모노파일은 수명 주기 동안 부식성 염수 환경에 노출되어 구조물을 빠르게 분해하는 전기화학적 산화 공정을 용이하게 합니다. 이 공정은 모노파일을 보호 장벽으로 코팅하고 음극 보호 기술을 구현하여 완화할 수 있습니다.
역사적으로 모노파일 설계자는 파일 내부가 완전히 밀봉되고 전기화학적 부식 공정이 결국 사용 가능한 모든 산소를 소모하여 반응을 중단시킬 것이라고 가정했습니다. 그러나 도관을 위해 파일 벽에 만든 관통부는 종종 누출되어 신선하고 산소화된 물이 내부 공간으로 유입되었습니다.
표준 부식 방지 기술을 보다 효과적으로 적용할 수 있는 산소화된 환경으로 내부 공간을 재고하는 새로운 모노파일 설계가 연구되고 있습니다. 이러한 새로운 모노파일은 간조대 또는 조간대 수준에서 벽에 천공이 있어 신선하고 산소화된 물이 구조물을 통해 흐를 수 있습니다.
이러한 천공은 또한 구조물의 파도 하중을 줄일 수 있습니다. 유체 역학적 하중 감소의 크기는 천공의 크기와 방향에 따라 달라집니다. 이 연구에서는 천공의 크기에 따른 모노파일의 힘 감소 분석에서 전산 유체 역학(CFD)의 적용 가능성을 연구하고 주어진 파도의 접근 각도 변화의 효과를 분석했습니다.
모노파일의 힘 감소를 결정하기 위해 이론적 3D 모델을 제작하여 FLOW-3D® HYDRO를 사용하여 테스트했으며, 천공되지 않은 모노파일을 제어로 사용했습니다. 이론적 데이터를 수집한 후, 동일한 종류의 천공이 있는 물리적 스케일 모델을 파도 탱크를 사용하여 테스트하여 이론적 모델의 타당성을 확인했습니다.
CFD 시뮬레이션은 물리적 모델의 10% 이내, 이전 연구의 5% 이내에 있는 것으로 나타났습니다. 물리적 모델과 시뮬레이션 모델을 검증한 후, 천공의 크기가 파도 하중 감소에 뚜렷한 영향을 미치고 주어진 파도의 접근 각도에 대한 테스트를 수행할 수 있음을 발견했습니다.
접근 각도의 변화는 모노파일을 15°씩 회전하여 시뮬레이션했습니다. 이 논문에 제시된 데이터는 모노파일의 방향이 통계적으로 유의하지 않으며 천공 모노파일의 설계 고려 사항이 되어서는 안 된다는 것을 시사합니다.
또한 파도 하중 감소와 구조적 안정성 사이의 균형을 찾기 위해 천공의 크기와 모양에 대한 연구를 계속하는 것이 좋습니다.
Monopiles are used in the construction of offshore wind turbines and typically have a design life of 25 to 50 years. Over their lifecycle, monopiles are exposed to a corrosive saltwater environment, facilitating a galvanic oxidation process that quickly degrades the structure. This process can be mitigated by coating the monopile in a protective barrier and implementing cathodic protection techniques. Historically, monopile designers assumed the interior of the pile would be completely sealed and the galvanic corrosion process would eventually consume all the available oxygen, halting the reaction. However, penetrations made in the pile wall for conduit often leaked and allowed fresh, oxygenated water to enter the interior space. New monopile designs are being researched that reconsider the interior space as an oxygenated environment where standard corrosion protection techniques can be more effectively applied. These new monopiles have perforations through the wall at intertidal or subtidal levels to allow fresh, oxygenated water to flow through the structure. These perforations can also reduce wave loads on the structure. The magnitude of the hydrodynamic load reduction depends on the size and orientation of the perforations. This research studied the applicability of computational fluid dynamics (CFD) in analysis of force reduction on monopiles in relation to size of a perforation and to analyze the effect of variation in approach angle of a given wave. To determine the force reduction on the monopile, theoretical 3D models were produced and tested using FLOW-3D® HYDRO with an unperforated monopile used as the control. After the theoretical data was collected, physical scale models with the same variety of perforations were tested using a wave tank to determine the validity of the theoretical models. The CFD simulations were found to be within 10% of the physical models and within 5% of previous research. After the physical and simulated models were validated, it was found that the size of the perforations has a distinct impact on the wave load reduction and testing for differing approach angles of a given wave could be conducted. The variation in approach angle was simulated by rotating the monopile in 15° increments. The data presented in this paper suggests that the orientation of the monopile is not statistically significant and should not be a design consideration for perforated monopiles. It is also suggested to continue the study on the size and shape of the perforations to find the balance between wave load reduction and structural stability.
Figure 1: Overview sketch of typical monopile (MP) foundation and transition piece (TP) design with an internal j-tube (Hilbert et al., 2011)
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Waqed H. Hassan| Zahraa Mohammad Fadhe*| Rifqa F. Thiab| Karrar Mahdi Civil Engineering Department, Faculty of Engineering, University of Warith Al-Anbiyaa, Kerbala 56001, Iraq Civil Engineering Department, Faculty of Engineering, University of Kerbala, Kerbala 56001, Iraq Corresponding Author Email: Waqed.hammed@uowa.edu.iq
OPEN ACCESS
Abstract:
This work investigates numerically a local scour moves in irregular waves around tripods. It is constructed and proven to use the numerical model of the seabed-tripod-fluid with an RNG k turbulence model. The present numerical model then examines the flow velocity distribution and scour characteristics. After that, the suggested computational model Flow-3D is a useful tool for analyzing and forecasting the maximum scour development and the flow field in random waves around tripods. The scour values affecting the foundations of the tripod must be studied and calculated, as this phenomenon directly and negatively affects the structure of the structure and its design life. The lower diagonal braces and the main column act as blockages, increasing the flow accelerations underneath them. This increases the number of particles that are moved, which in turn creates strong scouring in the area. The numerical model has a good agreement with the experimental model, with a maximum percentage of error of 10% between the experimental and numerical models. In addition, Based on dimensional analysis parameters, an empirical equation has been devised to forecast scour depth with flow depth, median size ratio, Keulegan-Carpenter (Kc), Froud number flow, and wave velocity that the results obtained in this research at various flow velocities and flow depths demonstrated that the maximum scour depth rate depended on wave height with rising velocities and decreasing particle sizes (d50) and the scour depth attains its steady-current value for Vw < 0.75. As the Froude number rises, the maximum scour depth will be large.
Keywords:
local scour, tripod foundation, Flow-3D, waves
1. Introduction
New energy sources have been used by mankind since they become industrialized. The main energy sources have traditionally been timber, coal, oil, and gas, but advances in the science of new energies, such as nuclear energy, have emerged [1, 2]. Clean and renewable energy such as offshore wind has grown significantly during the past few decades. There are numerous different types of foundations regarding offshore wind turbines (OWTs), comprising the tripod, jacket, gravity foundation, suction anchor (or bucket), and monopile [3, 4]. When the water depth is less than 30 meters, Offshore wind farms usually employ the monopile type [4]. Engineers must deal with the wind’s scouring phenomenon turbine foundations when planning and designing wind turbines for an offshore environment [5]. Waves and currents generate scour, this is the erosion of soil near a submerged foundation and at its location [6]. To predict the regional scour depth at a bridge pier, Jalal et al. [7-10] developed an original gene expression algorithm using artificial neural networks. Three monopiles, one main column, and several diagonal braces connecting the monopiles to the main column make up the tripod foundation, which has more complicated shapes than a single pile. The design of the foundation may have an impact on scour depth and scour development since the foundation’s form affects the flow field [11, 12]. Stahlmann [4] conducted several field investigations. He discovered that the main column is where the greatest scour depth occurred. Under the main column is where the maximum scour depth occurs in all experiments. The estimated findings show that higher wave heights correspond to higher flow velocities, indicating that a deeper scour depth is correlated with finer silt granularity [13] recommends as the design value for a single pile. These findings support the assertion that a tripod may cause the seabed to scour more severely than a single pile. The geography of the scour is significantly more influenced by the KC value (Keulegan–Carpenter number)
The capability of computer hardware and software has made computational fluid dynamics (CFD) quite popular to predict the behavior of fluid flow in industrial and environmental applications has increased significantly in recent years [14].
Finding an acceptable piece of land for the turbine’s construction and designing the turbine pile precisely for the local conditions are the biggest challenges. Another concern related to working in a marine environment is the effect of sea waves and currents on turbine piles and foundations. The earth surrounding the turbine’s pile is scoured by the waves, which also render the pile unstable.
In this research, the main objective is to investigate numerically a local scour around tripods in random waves. It is constructed and proven to use the tripod numerical model. The present numerical model is then used to examine the flow velocity distribution and scour characteristics.
2. Numerical Model
To simulate the scouring process around the tripod foundation, the CFD code Flow-3D was employed. By using the fractional area/volume method, it may highlight the intricate boundaries of the solution domain (FAVOR).
This model was tested and validated utilizing data derived experimentally from Schendel et al. [15] and Sumer and Fredsøe [6]. 200 runs were performed at different values of parameters.
2.1 Momentum equations
The incompressible viscous fluid motion is described by the three RANS equations listed below [16]:
where, respectively, u, v, and w represent the x, y, and z flow velocity components; volume fraction (VF), area fraction (Ai; I=x, y, z), water density (f), viscous force (fi), and body force (Gi) are all used in the formula.
2.2 Model of turbulence
Several turbulence models would be combined to solve the momentum equations. A two-equation model of turbulence is the RNG k-model, which has a high efficiency and accuracy in computing the near-wall flow field. Therefore, the flow field surrounding tripods was captured using the RNG k-model.
2.3 Model of sediment scour
2.3.1 Induction and deposition
Eq. (4) can be used to determine the particle entrainment lift velocity [17].
α𝛼i is the Induction parameter, ns the normal vector is parallel to the seafloor, and for the present numerical model, ns=(0,0,1), θ𝜃cr is the essential Shields variable, g is the accelerated by gravity, di is the size of the particles, ρi is species density in beds, and d∗ The diameter of particles without dimensions; these values can be obtained in Eq. (5).
fbis the essential particle packing percentage, qb, i is the bed load transportation rate, and cb, I the percentage of sand by volume i. These variables can be found in Eq. (9), Eq. (10), fb, δ𝛿i the bed load thickness.
In this paper, after the calibration of numerous trials, the selection of parameters for sediment scour is crucial. Maximum packing fraction is 0.64 with a shields number of 0.05, entrainment coefficient of 0.018, the mass density of 2650, bed load coefficient of 12, and entrainment coefficient of 0.01.
3. Model Setup
To investigate the scour characteristics near tripods in random waves, the seabed-tripod-fluid numerical model was created as shown in Figure 1. The tripod basis, a seabed, and fluid and porous medium were all components of the model. The seabed was 240 meters long, 40 meters wide, and three meters high. It had a median diameter of d50 and was composed of uniformly fine sand. The 2.5-meter main column diameter D. The base of the main column was three dimensions above the original seabed. The center of the seafloor was where the tripod was, 130 meters from the offshore and 110 meters from the onshore. To prevent wave reflection, the porous media were positioned above the seabed on the onshore side.
Figure 1. An illustration of the numerical model for the seabed-tripod-fluid
3.1 Generation of meshes
Figure 2 displays the model’s mesh for the Flow-3D software grid. The current model made use of two different mesh types: global mesh grid and nested mesh grid. A mesh grid with the following measurements was created by the global hexahedra mesh grid: 240m length, 40m width, and 32m height. Around the tripod, a finer nested mesh grid was made, with dimensions of 0 to 32m on the z-axis, 10 to 30 m on the x-axis, and 25 to 15 m on the y-axis. This improved the calculation’s precision and mesh quality.
To increase calculation efficiency, the top side, The model’s two x-z plane sides, as well as the symmetry boundaries, were all specified. For u, v, w=0, the bottom boundary wall was picked. The offshore end of the wave boundary was put upstream. For the wave border, random waves were generated using the wave spectrum from the Joint North Sea Wave Project (JONSWAP). Boundary conditions are shown in Figure 3.
Figure 3. Boundary conditions of the typical problem
The wave spectrum peak enhancement factor (=3.3 for this work) and can be used to express the unidirectional JONSWAP frequency spectrum.
3.3 Mesh sensitivity
Before doing additional research into scour traits and scour depth forecasting, mesh sensitivity analysis is essential. Three different mesh grid sizes were selected for this section: Mesh 1 has a 0.45 by 0.45 nested fine mesh and a 0.6 by 0.6 global mesh size. Mesh 2 has a 0.4 global mesh size and a 0.35 nested fine mesh size, while Mesh 3 has a 0.25 global mesh size and a nested fine mesh size of 0.15. Comparing the relative fine mesh size (such as Mesh 2 or Mesh 3) to the relatively coarse mesh size (such as Mesh 1), a larger scour depth was seen; this shows that a finer mesh size can more precisely represent the scouring and flow field action around a tripod. Significantly, a lower mesh size necessitates a time commitment and a more difficult computer configuration. Depending on the sensitivity of the mesh guideline utilized by Pang et al., when Mesh 2 is applied, the findings converge and the mesh size is independent [20]. In the next sections, scouring the area surrounding the tripod was calculated using Mesh 2 to ensure accuracy and reduce computation time. The working segment generates a total of 14, 800,324 cells.
3.4 Model validation
Comparisons between the predicted outcomes from the current model and to confirm that the current numerical model is accurate and suitably modified, experimental data from Sumer and Fredsøe [6] and Schendel et al. [15] were used. For the experimental results of Run 05, Run 15, and Run 22 from Sumer and Fredsøe [6], the experimental A9, A13, A17, A25, A26, and A27 results from Schendel et al. [15], and the numerical results from the current model are shown in Figure 4. The present model had d50=0.051cm, the height of the water wave(h)=10m, and wave velocity=0.854 m.s-1.
Figure 5. Comparison of the present study’s maximum scour depth with that authored by Sumer and Fredsøe [6] and Schendel et al. [15]
According to Figure 5, the highest discrepancy between the numerical results and experimental data is about 10%, showing that overall, there is good agreement between them. The ability of the current numerical model to accurately depict the scour process and forecast the maximum scour depth (S) near foundations is demonstrated by this. Errors in the simulation were reduced by using the calibrated values of the parameter. Considering these results, a suggested simulated scouring utilizing a Flow-3D numerical model is confirmed as a superior way for precisely forecasting the maximum scour depth near a tripod foundation in random waves.
3.5 Dimensional analysis
The variables found in this study as having the greatest impacts, variables related to flow, fluid, bed sediment, flume shape, and duration all had an impact on local scouring depth (t). Hence, scour depth (S) can be seen as a function of these factors, shown as:
With the aid of dimensional analysis, the 14-dimensional parameters in Eq. (11) were reduced to 6 dimensionless variables using Buckingham’s -theorem. D, V, and were therefore set as repetition parameters and others as constants, allowing for the ignoring of their influence. Eq. (12) thus illustrates the relationship between the effect of the non-dimensional components on the depth of scour surrounding a tripod base.
(12)
\frac{S}{D}=f\left(\frac{h}{D}, \frac{d 50}{D}, \frac{V}{V W}, F r, K c\right)
where, SD𝑆𝐷 are scoured depth ratio, VVw𝑉𝑉𝑤 is flow wave velocity, d50D𝑑50𝐷 median size ratio, $Fr representstheFroudnumber,and𝑟𝑒𝑝𝑟𝑒𝑠𝑒𝑛𝑡𝑠𝑡ℎ𝑒𝐹𝑟𝑜𝑢𝑑𝑛𝑢𝑚𝑏𝑒𝑟,𝑎𝑛𝑑Kc$is the Keulegan-Carpenter.
4. Result and Discussion
4.1 Development of scour
Similar to how the physical model was used, this numerical model was also used. The numerical model’s boundary conditions and other crucial variables that directly influence the outcomes were applied (flow depth, median particle size (d50), and wave velocity). After the initial 0-300 s, the scour rate reduced as the scour holes grew quickly. The scour depths steadied for about 1800 seconds before reaching an asymptotic value. The findings of scour depth with time are displayed in Figure 6.
4.2 Features of scour
Early on (t=400s), the scour hole began to appear beneath the main column and then began to extend along the diagonal bracing connecting to the wall-facing pile. Gradually, the geography of the scour; of these results is similar to the experimental observations of Stahlmann [4] and Aminoroayaie Yamini et al. [1]. As the waves reached the tripod, there was an enhanced flow acceleration underneath the main column and the lower diagonal braces as a result of the obstructing effects of the structural elements. More particles are mobilized and transported due to the enhanced near-bed flow velocity, it also increases bed shear stress, turbulence, and scour at the site. In comparison to a single pile, the main column and structural components of the tripod have a significant impact on the flow velocity distribution and, consequently, the scour process and morphology. The main column and seabed are separated by a gap, therefore the flow across the gap may aid in scouring. The scour hole first emerged beneath the main column and subsequently expanded along the lower structural components, both Aminoroayaie Yamini et al. [1] and Stahlmann [4] made this claim. Around the tripod, there are several different scour morphologies and the flow velocity distribution as shown in Figures 7 and 8.
Figure 8. Random waves of flow velocity distribution around a tripod
4.3 Wave velocity’s (Vw) impact on scour depth
In this study’s section, we looked at how variations in wave current velocity affected the scouring depth. Bed scour pattern modification could result from an increase or decrease in waves. As a result, the backflow area produced within the pile would become stronger, which would increase the depth of the sediment scour. The quantity of current turbulence is the primary cause of the relationship between wave height and bed scour value. The current velocity has increased the extent to which the turbulence energy has changed and increased in strength now present. It should be mentioned that in this instance, the Jon swap spectrum random waves are chosen. The scour depth attains its steady-current value for Vw<0.75, Figure 9 (a) shows that effect. When (V) represents the mean velocity=0.5 m.s-1.
Figure 9. Main effects on maximum scour depth (Smax) as a function of column diameter (D)
4.4 Impact of a median particle (d50) on scour depth
In this section of the study, we looked into how variations in particle size affected how the bed profile changed. The values of various particle diameters are defined in the numerical model for each run numerical modeling, and the conditions under which changes in particle diameter have an impact on the bed scour profile are derived. Based on Figure 9 (b), the findings of the numerical modeling show that as particle diameter increases the maximum scour depth caused by wave contact decreases. When (d50) is the diameter of Sediment (d50). The Shatt Al-Arab soil near Basra, Iraq, was used to produce a variety of varied diameters.
4.5 Impact of wave height and flow depth (h) on scour depth
One of the main elements affecting the scour profile brought on by the interaction of the wave and current with the piles of the wind turbines is the height of the wave surrounding the turbine pile causing more turbulence to develop there. The velocity towards the bottom and the bed both vary as the turbulence around the pile is increased, modifying the scour profile close to the pile. According to the results of the numerical modeling, the depth of scour will increase as water depth and wave height in random waves increase as shown in Figure 9 (c).
4.6 Froude number’s (Fr) impact on scour depth
No matter what the spacing ratio, the Figure 9 shows that the Froude number rises, and the maximum scour depth often rises as well increases in Figure 9 (d). Additionally, it is crucial to keep in mind that only a small portion of the findings regarding the spacing ratios with the smallest values. Due to the velocity acceleration in the presence of a larger Froude number, the range of edge scour downstream is greater than that of upstream. Moreover, the scouring phenomena occur in the region farthest from the tripod, perhaps as a result of the turbulence brought on by the collision of the tripod’s pile. Generally, as the Froude number rises, so does the deposition height and scour depth.
4.7 Keulegan-Carpenter (KC) number
The geography of the scour is significantly more influenced by the KC value. Greater KC causes a deeper equilibrium scour because an increase in KC lengthens the horseshoe vortex’s duration and intensifies it as shown in Figure 10.
The result can be attributed to the fact that wave superposition reduced the crucial KC for the initiation of the scour, particularly under small KC conditions. The primary variable in the equation used to calculate This is the depth of the scouring hole at the bed. The following expression is used to calculate the Keulegan-Carpenter number:
Kc=Vw∗TpD𝐾𝑐=𝑉𝑤∗𝑇𝑝𝐷 (13)
where, the wave period is Tp and the wave velocity is shown by Vw.
Figure 10. Relationship between the relative maximum scour depth and KC
5. Conclusion
(1) The existing seabed-tripod-fluid numerical model is capable of faithfully reproducing the scour process and the flow field around tripods, suggesting that it may be used to predict the scour around tripods in random waves.
(2) Their results obtained in this research at various flow velocities and flow depths demonstrated that the maximum scour depth rate depended on wave height with rising velocities and decreasing particle sizes (d50).
(3) A diagonal brace and the main column act as blockages, increasing the flow accelerations underneath them. This raises the magnitude of the disturbance and the shear stress on the seafloor, which in turn causes a greater number of particles to be mobilized and conveyed, as a result, causes more severe scour at the location.
(4) The Froude number and the scouring process are closely related. In general, as the Froude number rises, so does the maximum scour depth and scour range. The highest maximum scour depth always coincides with the bigger Froude number with the shortest spacing ratio.
Since the issue is that there aren’t many experiments or studies that are relevant to this subject, therefore we had to rely on the monopile criteria. Therefore, to gain a deeper knowledge of the scouring effect surrounding the tripod in random waves, further numerical research exploring numerous soil, foundation, and construction elements as well as upcoming physical model tests will be beneficial.
Nomenclature
CFD
Computational fluid dynamics
FAVOR
Fractional Area/Volume Obstacle Representation
VOF
Volume of Fluid
RNG
Renormalized Group
OWTs
Offshore wind turbines
Greek Symbols
ε, ω
Dissipation rate of the turbulent kinetic energy, m2s-3
Subscripts
d50
Median particle size
Vf
Volume fraction
GT
Turbulent energy of buoyancy
KT
Turbulent velocity
PT
Kinetic energy of the turbulence
Αi
Induction parameter
ns
Induction parameter
ΘΘcr
The essential Shields variable
Di
Diameter of sediment
d∗
The diameter of particles without dimensions
µf
Dynamic viscosity of the fluid
qb,i
The bed load transportation rate
Cs,i
Sand particle’s concentration of mass
D
Diameter of pile
Df
Diffusivity
D
Diameter of main column
Fr
Froud number
Kc
Keulegan–Carpenter number
G
Acceleration of gravity g
H
Flow depth
Vw
Wave Velocity
V
Mean Velocity
Tp
Wave Period
S
Scour depth
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[18] Soulsby, R. (1997). Dynamics of marine sands. https://doi.org/10.1680/doms.25844
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[20] Pang, A.L.J., Skote, M., Lim, S.Y., Gullman-Strand, J., Morgan, N. (2016). A numerical approach for determining equilibrium scour depth around a mono-pile due to steady currents. Applied Ocean Research, 57: 114-124. https://doi.org/10.1016/j.apor.2016.02.010
•Landslide travel distance is considered for the first time in a predictive equation.
•Predictive equation derived from databases using 3D physical and numerical modeling.
•The equation was successfully tested on the 2018 Anak Krakatau tsunami event.
•The developed equation using three-dimensional data exhibits a 91 % fitting quality.
Abstract
Landslide tsunamis, responsible for thousands of deaths and significant damage in recent years, necessitate the allocation of sufficient time and resources for studying these extreme natural hazards. This study offers a step change in the field by conducting a large number of three-dimensional numerical experiments, validated by physical tests, to develop a predictive equation for the maximum initial amplitude of tsunamis generated by subaerial landslides. We first conducted a few 3D physical experiments in a wave basin which were then applied for the validation of a 3D numerical model based on the Flow3D-HYDRO package. Consequently, we delivered 100 simulations using the validated model by varying parameters such as landslide volume, water depth, slope angle and travel distance. This large database was subsequently employed to develop a predictive equation for the maximum initial tsunami amplitude. For the first time, we considered travel distance as an independent parameter for developing the predictive equation, which can significantly improve the predication accuracy. The predictive equation was tested for the case of the 2018 Anak Krakatau subaerial landslide tsunami and produced satisfactory results.
The Anak Krakatau landslide tsunami on 22nd December 2018 was a stark reminder of the dangers posed by subaerial landslide tsunamis (Ren et al., 2020; Mulia et al. 2020a; Borrero et al., 2020; Heidarzadeh et al., 2020; Grilli et al., 2021). The collapse of the volcano’s southwest side into the ocean triggered a tsunami that struck the Sunda Strait, leading to approximately 450 fatalities (Syamsidik et al., 2020; Mulia et al., 2020b) (Fig. 1). As shown in Fig. 1, landslide tsunamis (both submarine and subaerial) have been responsible for thousands of deaths and significant damage to coastal communities worldwide. These incidents underscored the critical need for advanced research into landslide-generated waves to aid in hazard prediction and mitigation. This is further emphasized by recent events such as the 28th of November 2020 landslide tsunami in the southern coast mountains of British Columbia (Canada), where an 18 million m3 rockslide generated a massive tsunami, with over 100 m wave run-up, causing significant environmental and infrastructural damage (Geertsema et al., 2022).
Physical modelling and numerical simulation are crucial tools in the study of landslide-induced waves due to their ability to replicate and analyse the complex dynamics of landslide events (Kim et al., 2020). In two-dimensional (2D) modelling, the discrepancy between dimensions can lead to an artificial overestimation of wave amplification (e.g., Heller and Spinneken, 2015). This limitation is overcome with 3D modelling, which enables the scaled-down representation of landslide-generated waves while avoiding the simplifications inherent in 2D approaches (Erosi et al., 2019). Another advantage of 3D modelling in studying landslide-generated waves is its ability to accurately depict the complex dynamics of wave propagation, including lateral and radial spreading from the slide impact zone, a feature unattainable with 2D models (Heller and Spinneken, 2015).
Physical experiments in tsunami research, as presented by authors such as Romano et al. (2020), McFall and Fritz (2016), and Heller and Spinneken (2015), have supported 3D modelling works through validation and calibration of the numerical models to capture the complexities of wave generation and propagation. Numerical modelling has increasingly complemented experimental approach in tsunami research due to the latter’s time and resource-intensive nature, particularly for 3D models (Li et al., 2019; Kim et al., 2021). Various numerical approaches have been employed, from Eulerian and Lagrangian frameworks to depth-averaged and Navier–Stokes models, enhancing our understanding of tsunami dynamics (Si et al., 2018; Grilli et al., 2019; Heidarzadeh et al., 2017, 2020; Iorio et al., 2021; Zhang et al., 2021; Kirby et al., 2022; Wang et al., 2021, 2022; Hu et al., 2022). The sophisticated numerical techniques, including the Particle Finite Element Method and the Immersed Boundary Method, have also shown promising results in modelling highly dynamic landslide scenarios (Mulligan et al., 2020; Chen et al., 2020). Among these methods and techniques, FLOW-3D HYDRO stands out in simulating landslide-generated tsunami waves due to its sophisticated technical features such as offering Tru Volume of Fluid (VOF) method for precise free surface tracking (e.g., Sabeti and Heidarzadeh 2022a). TruVOF distinguishes itself through a split Lagrangian approach, adeptly reducing cumulative volume errors in wave simulations by dynamically updating cell volume fractions and areas with each time step. Its intelligent adaptation of time step size ensures precise capture of evolving free surfaces, offering unparalleled accuracy in modelling complex fluid interfaces and behaviour (Flow Science, 2023).
Predictive equations play a crucial role in assessing the potential hazards associated with landslide-generated tsunami waves due to their ability to provide risk assessment and warnings. These equations can offer swift and reasonable evaluations of potential tsunami impacts in the absence of detailed numerical simulations, which can be time-consuming and expensive to produce. Among multiple factors and parameters within a landslide tsunami generation, the initial maximum wave amplitude (Fig. 1) stands out due to its critical role. While it is most likely that the initial wave generated by a landslide will have the highest amplitude, it is crucial to clarify that the term “initial maximum wave amplitude” refers to the highest amplitude within the first set of impulse waves. This parameter is essential in determining the tsunami’s impact severity, with higher amplitudes signalling a greater destructive potential (Sabeti and Heidarzadeh 2022a). Additionally, it plays a significant role in tsunami modelling, aiding in the prediction of wave propagation and the assessment of potential impacts.
In this study, we initially validate the FLOW-3D HYDRO model through a series of physical experiments conducted in a 3D wave tank at University of Bath (UK). Upon confirmation of the model’s accuracy, we use it to systematically vary parameters namely landslide volume, water depth, slope angle, and travel distance, creating an extensive database. Alongside this, we perform a sensitivity analysis on these variables to discern their impacts on the initial maximum wave amplitude. The generated database was consequently applied to derive a non-dimensional predictive equation aimed at estimating the initial maximum wave amplitude in real-world landslide tsunami events.
Two innovations of this study are: (i) The predictive equation of this study is based on a large number of 3D experiments whereas most of the previous equations were based on 2D results, and (ii) For the first time, the travel distance is included in the predictive equation as an independent parameter. To evaluate the performance of our predictive equation, we applied it to a previous real-world subaerial landslide tsunami, i.e., the Anak Krakatau 2018 event. Furthermore, we compare the performance of our predictive equation with other existing equations.
2. Data and methods
The methodology applied in this research is a combination of physical and numerical modelling. Limited physical modelling was performed in a 3D wave basin at the University of Bath (UK) to provide data for calibration and validation of the numerical model. After calibration and validation, the numerical model was employed to model a large number of landslide tsunami scenarios which allowed us to develop a database for deriving a predictive equation.
2.1. Physical experiments
To validate our numerical model, we conducted a series of physical experiments including two sets in a 3D wave basin at University of Bath, measuring 2.50 m in length (WL), 2.60 m in width (WW), and 0.60 m in height (WH) (Fig. 2a). Conducting two distinct sets of experiments (Table 1), each with different setups (travel distance, location, and water depth), provided a robust framework for validation of the numerical model. For wave measurement, we employed a twin wire wave gauge from HR Wallingford (https://equipit.hrwallingford.com). In these experiments, we used a concrete prism solid block, the dimensions of which are outlined in Table 2. In our experiments, we employed a concrete prism solid block with a density of 2600 kg/m3, chosen for its similarity to the natural density of landslides, akin to those observed with the 2018 Anak Krakatau tsunami, where the landslide composition is predominantly solid rather than granular. The block’s form has also been endorsed in prior studies (Watts, 1998; Najafi-Jilani and Ataie-Ashtiani, 2008) as a suitable surrogate for modelling landslide-induced waves. A key aspect of our methodology was addressing scale effects, following the guidelines proposed by Heller et al. (2008) as it is described in Table 1. To enhance the reliability and accuracy of our experimental data, we conducted each physical experiment three times which revealed all three experimental waveforms were identical. This repetition was aimed at minimizing potential errors and inconsistencies in laboratory measurements.
Table 1. The locations and other information of the laboratory setups for making landslide-generated waves in the physical wave basin. This table details the specific parameters for each setup, including slope range (α), slide volume (V), kinematic viscosity (ν), water depth (h), travel distance (D), surface tension coefficient of water (σ), Reynolds number (R), Weber number (W), and the precise coordinates of the wave gauges (WG).
The acceptable ranges for avoiding scale effects are based on the study by Heller et al. (2008).⁎⁎
The Reynolds number (R) is given by g0.5h1.5/ν, with ν denoting the kinematic viscosity. The Weber number (W) is W = ρgh2/σ, where σ represents surface tension coefficient and ρ = 1000kg/m3 is the density of water. In our experiments, conducted at a water temperature of approximately 20 °C, the kinematic viscosity (ν) and the surface tension coefficient of water (σ) are 1.01 × 10−6 m²/s and 0.073 N/m, respectively (Kestin et al., 1978).
Table 2. Specifications of the solid block used in physical experiments for generating subaerial landslides in the laboratory.
Solid-block attributes
Property metrics
Geometric shape
Slide width (bs)
0.26 m
Slide length (ls)
0.20 m
Slide thickness (s)
0.10 m
Slide volume (V)
2.60 × 10−3 m3
Specific gravity, (γs)
2.60
Slide weight (ms)
6.86 kg
2.2. Numerical simulations applying FLOW-3D hydro
The detailed theoretical framework encompassing the governing equations, the computational methodologies employed, and the specific techniques used for tracking the water surface in these simulations are thoroughly detailed in the study by Sabeti et al. (2024). Here, we briefly explain some of the numerical details. We defined a uniform mesh for our flow domain, carefully crafted with a fine spatial resolution of 0.005 m (i.e., grid size). The dimensions of the numerical model directly matched those of our wave basin used in the physical experiment, being 2.60 m wide, 0.60 m deep, and 2.50 m long (Fig. 2). This design ensures comprehensive coverage of the study area. The output intervals of the numerical model are set at 0.02 s. This timing is consistent with the sampling rates of wave gauges used in laboratory settings. The friction coefficient in the FLOW-3D HYDRO is designated as 0.45. This value corresponds to the Coulombic friction measurements obtained in the laboratory, ensuring that the simulation accurately reflects real-world physical interactions.
In order to simulate the landslide motion, we applied coupled motion objects in FLOW-3D-HYDRO where the dynamics are predominantly driven by gravity and surface friction. This methodology stands in contrast to other models that necessitate explicit inputs of force and torque. This approach ensures that the simulation more accurately reflects the natural movement of landslides, which is heavily reliant on gravitational force and the interaction between sliding surfaces. The stability of the numerical simulations is governed by the Courant Number criterion (Courant et al., 1928), which dictates the maximum time step (Δt) for a given mesh size (Δx) and flow speed (U). According to Courant et al. (1928), this number is required to stay below one to ensure stability of numerical simulations. In our simulations, the Courant number is always maintained below one.
In alignment with the parameters of physical experiments, we set the fluid within the mesh to water, characterized by a density of 1000 kg/m³ at a temperature of 20 °C. Furthermore, we defined the top, front, and back surfaces of the mesh as symmetry planes. The remaining surfaces are designated as wall types, incorporating no-slip conditions to accurately simulate the interaction between the fluid and the boundaries. In terms of selection of an appropriate turbulence model, we selected the k–ω model that showed a better performance than other turbulence methods (e.g., Renormalization-Group) in a previous study (Sabeti et al., 2024). The simulations are conducted using a PC Intel® Core™ i7-10510U CPU with a frequency of 1.80 GHz, and a 16 GB RAM. On this PC, completion of a 3-s simulation required approximately 12.5 h.
2.3. Validation
The FLOW-3D HYDRO numerical model was validated using the two physical experiments (Fig. 3) outlined in Table 1. The level of agreement between observations (Oi) and simulations (Si) is examined using the following equation:(1)�=|��−����|×100where ε represents the mismatch error, Oi denotes the observed laboratory values, and Si represents the simulated values from the FLOW-3D HYDRO model. The results of this validation process revealed that our model could replicate the waves generated in the physical experiments with a reasonable degree of mismatch (ε): 14 % for Lab 1 and 8 % for Lab 2 experiments, respectively (Fig. 3). These values indicate that while the model is not perfect, it provides a sufficiently close approximation of the real-world phenomena.
In terms of mesh efficiency, we varied the mesh size to study sensitivity of the numerical results to mesh size. First, by halving the mesh size and then by doubling it, we repeated the modelling by keeping other parameters unchanged. This analysis guided that a mesh size of ∆x = 0.005 m is the most effective for the setup of this study. The total number of computational cells applying mesh size of 0.005 m is 9.269 × 106.
2.4. The dataset
The validated numerical model was employed to conduct 100 simulations, incorporating variations in four key landslide parameters namely water depth, slope angle, slide volume, and travel distance. This methodical approach was essential for a thorough sensitivity analysis of these variables, and for the creation of a detailed database to develop a predictive equation for maximum initial tsunami amplitude. Within the model, 15 distinct slide volumes were established, ranging from 0.10 × 10−3 m3 to 6.25 × 10−3 m3 (Table 3). The slope angle varied between 35° and 55°, and water depth ranged from 0.24 m to 0.27 m. The travel distance of the landslides was varied, spanning from 0.04 m to 0.07 m. Detailed configurations of each simulation, along with the maximum initial wave amplitudes and dominant wave periods are provided in Table 4.
Table 3. Geometrical information of the 15 solid blocks used in numerical modelling for generating landslide tsunamis. Parameters are: ls, slide length; bs, slide width; s, slide thickness; γs, specific gravity; and V, slide volume.
Solid block
ls (m)
bs (m)
s (m)
V (m3)
γs
Block-1
0.310
0.260
0.155
6.25 × 10−3
2.60
Block-2
0.300
0.260
0.150
5.85 × 10−3
2.60
Block-3
0.280
0.260
0.140
5.10 × 10−3
2.60
Block-4
0.260
0.260
0.130
4.39 × 10−3
2.60
Block-5
0.240
0.260
0.120
3.74 × 10−3
2.60
Block-6
0.220
0.260
0.110
3.15 × 10−3
2.60
Block-7
0.200
0.260
0.100
2.60 × 10−3
2.60
Block-8
0.180
0.260
0.090
2.11 × 10−3
2.60
Block-9
0.160
0.260
0.080
1.66 × 10−3
2.60
Block-10
0.140
0.260
0.070
1.27 × 10−3
2.60
Block-11
0.120
0.260
0.060
0.93 × 10−3
2.60
Block-12
0.100
0.260
0.050
0.65 × 10−3
2.60
Block-13
0.080
0.260
0.040
0.41 × 10−3
2.60
Block-14
0.060
0.260
0.030
0.23 × 10−3
2.60
Block-15
0.040
0.260
0.020
0.10 × 10−3
2.60
Table 4. The numerical simulation for the 100 tests performed in this study for subaerial solid-block landslide-generated waves. Parameters are aM, maximum wave amplitude; α, slope angle; h, water depth; D, travel distance; and T, dominant wave period. The location of the wave gauge is X=1.030 m, Y=1.210 m, and Z=0.050 m. The properties of various solid blocks are presented in Table 3.
Test-
Block No
α (°)
h (m)
D (m)
T(s)
aM (m)
1
Block-7
45
0.246
0.029
0.510
0.0153
2
Block-7
45
0.246
0.030
0.505
0.0154
3
Block-7
45
0.246
0.031
0.505
0.0156
4
Block-7
45
0.246
0.032
0.505
0.0158
5
Block-7
45
0.246
0.033
0.505
0.0159
6
Block-7
45
0.246
0.034
0.505
0.0160
7
Block-7
45
0.246
0.035
0.505
0.0162
8
Block-7
45
0.246
0.036
0.505
0.0166
9
Block-7
45
0.246
0.037
0.505
0.0167
10
Block-7
45
0.246
0.038
0.505
0.0172
11
Block-7
45
0.246
0.039
0.505
0.0178
12
Block-7
45
0.246
0.040
0.505
0.0179
13
Block-7
45
0.246
0.041
0.505
0.0181
14
Block-7
45
0.246
0.042
0.505
0.0183
15
Block-7
45
0.246
0.043
0.505
0.0190
16
Block-7
45
0.246
0.044
0.505
0.0197
17
Block-7
45
0.246
0.045
0.505
0.0199
18
Block-7
45
0.246
0.046
0.505
0.0201
19
Block-7
45
0.246
0.047
0.505
0.0191
20
Block-7
45
0.246
0.048
0.505
0.0217
21
Block-7
45
0.246
0.049
0.505
0.0220
22
Block-7
45
0.246
0.050
0.505
0.0226
23
Block-7
45
0.246
0.051
0.505
0.0236
24
Block-7
45
0.246
0.052
0.505
0.0239
25
Block-7
45
0.246
0.053
0.510
0.0240
26
Block-7
45
0.246
0.054
0.505
0.0241
27
Block-7
45
0.246
0.055
0.505
0.0246
28
Block-7
45
0.246
0.056
0.505
0.0247
29
Block-7
45
0.246
0.057
0.505
0.0248
30
Block-7
45
0.246
0.058
0.505
0.0249
31
Block-7
45
0.246
0.059
0.505
0.0251
32
Block-7
45
0.246
0.060
0.505
0.0257
33
Block-1
45
0.246
0.045
0.505
0.0319
34
Block-2
45
0.246
0.045
0.505
0.0294
35
Block-3
45
0.246
0.045
0.505
0.0282
36
Block-4
45
0.246
0.045
0.505
0.0262
37
Block-5
45
0.246
0.045
0.505
0.0243
38
Block-6
45
0.246
0.045
0.505
0.0223
39
Block-7
45
0.246
0.045
0.505
0.0196
40
Block-8
45
0.246
0.045
0.505
0.0197
41
Block-9
45
0.246
0.045
0.505
0.0198
42
Block-10
45
0.246
0.045
0.505
0.0184
43
Block-11
45
0.246
0.045
0.505
0.0173
44
Block-12
45
0.246
0.045
0.505
0.0165
45
Block-13
45
0.246
0.045
0.404
0.0153
46
Block-14
45
0.246
0.045
0.404
0.0124
47
Block-15
45
0.246
0.045
0.505
0.0066
48
Block-7
45
0.202
0.045
0.404
0.0220
49
Block-7
45
0.204
0.045
0.404
0.0219
50
Block-7
45
0.206
0.045
0.404
0.0218
51
Block-7
45
0.208
0.045
0.404
0.0217
52
Block-7
45
0.210
0.045
0.404
0.0216
53
Block-7
45
0.212
0.045
0.404
0.0215
54
Block-7
45
0.214
0.045
0.505
0.0214
55
Block-7
45
0.216
0.045
0.505
0.0214
56
Block-7
45
0.218
0.045
0.505
0.0213
57
Block-7
45
0.220
0.045
0.505
0.0212
58
Block-7
45
0.222
0.045
0.505
0.0211
59
Block-7
45
0.224
0.045
0.505
0.0208
60
Block-7
45
0.226
0.045
0.505
0.0203
61
Block-7
45
0.228
0.045
0.505
0.0202
62
Block-7
45
0.230
0.045
0.505
0.0201
63
Block-7
45
0.232
0.045
0.505
0.0201
64
Block-7
45
0.234
0.045
0.505
0.0200
65
Block-7
45
0.236
0.045
0.505
0.0199
66
Block-7
45
0.238
0.045
0.404
0.0196
67
Block-7
45
0.240
0.045
0.404
0.0194
68
Block-7
45
0.242
0.045
0.404
0.0193
69
Block-7
45
0.244
0.045
0.404
0.0192
70
Block-7
45
0.246
0.045
0.505
0.0190
71
Block-7
45
0.248
0.045
0.505
0.0189
72
Block-7
45
0.250
0.045
0.505
0.0187
73
Block-7
45
0.252
0.045
0.505
0.0187
74
Block-7
45
0.254
0.045
0.505
0.0186
75
Block-7
45
0.256
0.045
0.505
0.0184
76
Block-7
45
0.258
0.045
0.505
0.0182
77
Block-7
45
0.259
0.045
0.505
0.0183
78
Block-7
45
0.260
0.045
0.505
0.0191
79
Block-7
45
0.261
0.045
0.505
0.0192
80
Block-7
45
0.262
0.045
0.505
0.0194
81
Block-7
45
0.263
0.045
0.505
0.0195
82
Block-7
45
0.264
0.045
0.505
0.0195
83
Block-7
45
0.265
0.045
0.505
0.0197
84
Block-7
45
0.266
0.045
0.505
0.0197
85
Block-7
45
0.267
0.045
0.505
0.0198
86
Block-7
45
0.270
0.045
0.505
0.0199
87
Block-7
30
0.246
0.045
0.505
0.0101
88
Block-7
35
0.246
0.045
0.505
0.0107
89
Block-7
36
0.246
0.045
0.505
0.0111
90
Block-7
37
0.246
0.045
0.505
0.0116
91
Block-7
38
0.246
0.045
0.505
0.0117
92
Block-7
39
0.246
0.045
0.505
0.0119
93
Block-7
40
0.246
0.045
0.505
0.0121
94
Block-7
41
0.246
0.045
0.505
0.0127
95
Block-7
42
0.246
0.045
0.404
0.0154
96
Block-7
43
0.246
0.045
0.404
0.0157
97
Block-7
44
0.246
0.045
0.404
0.0162
98
Block-7
45
0.246
0.045
0.505
0.0197
99
Block-7
50
0.246
0.045
0.505
0.0221
100
Block-7
55
0.246
0.045
0.505
0.0233
In all these 100 simulations, the wave gauge was consistently positioned at coordinates X=1.09 m, Y=1.21 m, and Z=0.05 m. The dominant wave period for each simulation was determined using the Fast Fourier Transform (FFT) function in MATLAB (MathWorks, 2023). Furthermore, the classification of wave types was carried out using a wave categorization graph according to Sorensen (2010), as shown in Fig. 4a. The results indicate that the majority of the simulated waves are on the border between intermediate and deep-water waves, and they are categorized as Stokes waves (Fig. 4a). Four sample waveforms from our 100 numerical experiments are provided in Fig. 4b.
The dataset in Table 4 was used to derive a new predictive equation that incorporates travel distance for the first time to estimate the initial maximum tsunami amplitude. In developing this equation, a genetic algorithm optimization technique was implemented using MATLAB (MathWorks 2023). This advanced approach entailed the use of genetic algorithms (GAs), an evolutionary algorithm type inspired by natural selection processes (MathWorks, 2023). This technique is iterative, involving selection, crossover, and mutation processes to evolve solutions over several generations. The goal was to identify the optimal coefficients and powers for each landslide parameter in the predictive equation, ensuring a robust and reliable model for estimating maximum wave amplitudes. Genetic Algorithms excel at optimizing complex models by navigating through extensive combinations of coefficients and exponents. GAs effectively identify highly suitable solutions for the non-linear and complex relationships between inputs (e.g., slide volume, slope angle, travel distance, water depth) and the output (i.e., maximum initial wave amplitude, aM). MATLAB’s computational environment enhances this process, providing robust tools for GA to adapt and evolve solutions iteratively, ensuring the precision of the predictive model (Onnen et al., 1997). This approach leverages MATLAB’s capabilities to fine-tune parameters dynamically, achieving an optimal equation that accurately estimates aM. It is important to highlight that the nondimensionalized version of this dataset is employed to develop a predictive equation which enables the equation to reproduce the maximum initial wave amplitude (aM) for various subaerial landslide cases, independent of their dimensional differences (e.g., Heler and Hager 2014; Heller and Spinneken 2015; Sabeti and Heidarzadeh 2022b). For this nondimensionalization, we employed the water depth (h) to nondimensionalize the slide volume (V/h3) and travel distance (D/h). The slide thickness (s) was applied to nondimensionalize the water depth (h/s).
2.5. Landslide velocity
In discussing the critical role of landslide velocity for simulating landslide-generated waves, we focus on the mechanisms of landslide motion and the techniques used to record landslide velocity in our simulations (Fig. 5). Also, we examine how these methods were applied in two distinct scenarios: Lab 1 and Lab 2 (see Table 1 for their details). Regarding the process of landslide movement, a slide starts from a stationary state, gaining momentum under the influence of gravity and this acceleration continues until the landslide collides with water, leading to a significant reduction in its speed before eventually coming to a stop (Fig. 5) (e.g., Panizzo et al. 2005).
To measure the landslide’s velocity in our simulations, we attached a probe at the centre of the slide, which supplied a time series of the velocity data. The slide’s velocity (vs) peaks at the moment it enters the water (Fig. 5), a point referred to as the impact time (tImp). Following this initial impact, the slides continue their underwater movement, eventually coming to a complete halt (tStop). Given the results in Fig. 5, it can be seen that Lab 1, with its longer travel distance (0.070 m), exhibits a higher peak velocity of 1.89 m/s. This increase in velocity is attributed to the extended travel distance allowing more time for the slide to accelerate under gravity. Whereas Lab 2, featuring a shorter travel distance (0.045 m), records a lower peak velocity of 1.78 m/s. This difference underscores how travel distance significantly influences the dynamics of landslide motion. After reaching the peak, both profiles show a sharp decrease in velocity, marking the transition to submarine motion until the slides come to a complete stop (tStop). There are noticeable differences observable in Fig. 5 between the Lab-1 and Lab-2 simulations, including the peaks at 0.3 s . These variations might stem from the placement of the wave gauge, which differs slightly in each scenario, as well as the water depth’s minor discrepancies and, the travel distance.
2.6. Effect of air entrainment
In this section we examine whether it is required to consider air entrainment for our modelling or not as the FLOW-3D HYDRO package is capable of modelling air entrainment. The process of air entrainment in water during a landslide tsunami and its subsequent transport involve two key components: the quantification of air entrainment at the water surface, and the simulation of the air’s transport within the fluid (Hirt, 2003). FLOW-3D HYDRO employs the air entrainment model to compute the volume of air entrained at the water’s surface utilizing three approaches: a constant density model, a variable density model accounting for bulking, and a buoyancy model that adds the Drift-FLUX mechanism to variable density conditions (Flow Science, 2023). The calculation of the entrainment rate is based on the following equation:(2)�������=������[2(��−�����−2�/���)]1/2where parameters are: Vair, volume of air; Cair, entrainment rate coefficient; As, surface area of fluid; ρ, fluid density; k, turbulent kinetic energy; gn, gravity normal to surface; Lt, turbulent length scale; and σ, surface tension coefficient. The value of k is directly computed from the Reynolds-averaged Navier-Stokes (RANS) (k–w) calculations in our model.
In this study, we selected the variable density + Drift-FLUX model, which effectively captures the dynamics of phase separation and automatically activates the constant density and variable density models. This method simplifies the air-water mixture, treating it as a single, homogeneous fluid within each computational cell. For the phase volume fractions f1and f2, the velocities are expressed in terms of the mixture and relative velocities, denoted as u and ur, respectively, as follows:(3)��1��+�.(�1�)=��1��+�.(�1�)−�.(�1�2��)=0(4)��2��+�.(�2�)=��2��+�.(�2�)−�.(�1�2��)=0
The outcomes from this simulation are displayed in Fig. 6, which indicates that the influence of air entrainment on the generated wave amplitude is approximately 2 %. A value of 0.02 for the entrained air volume fraction means that, in the simulated fluid, approximately 2 % of the volume is composed of entrained air. In other words, for every unit volume of the fluid-air mixture at that location, 2 % is air and the remaining 98 % is water. The configuration of Test-17 (Table 4) was employed for this simulation. While the effect of air entrainment is anticipated to be more significant in models of granular landslide-generated waves (Fritz, 2002), in our simulations we opted not to incorporate this module due to its negligible impact on the results.
3. Results
In this section, we begin by presenting a sequence of our 3D simulations capturing different time steps to illustrate the generation process of landslide-generated waves. Subsequently, we derive a new predictive equation to estimate the maximum initial wave amplitude of landslide-generated waves and assess its performance.
3.1. Wave generation and propagation
To demonstrate the wave generation process in our simulation, we reference Test-17 from Table 4, where we employed Block-7 (Tables 3, 4). In this configuration, the slope angle was set to 45°, with a water depth of 0.246 m and a travel distance at 0.045 m (Fig. 7). At 0.220 s, the initial impact of the moving slide on the water is depicted, marking the onset of the wave generation process (Fig. 7a). Disturbances are localized to the immediate area of impact, with the rest of the water surface remaining undisturbed. At this time, a maximum water particle velocity of 1.0 m/s – 1.2 m/s is seen around the impact zone (Fig. 7d). Moving to 0.320 s, the development of the wave becomes apparent as energy transfer from the landslide to the water creates outwardly radiating waves with maximum water particle velocity of up to around 1.6 m/s – 1.8 m/s (Fig. 7b, e). By the time 0.670 s, the wave has fully developed and is propagating away from the impact point exhibiting maximum water particle velocity of up to 2.0 m/s – 2.1 m/s. Concentric wave fronts are visible, moving outwards in all directions, with a colour gradient signifying the highest wave amplitude near the point of landslide entry, diminishing with distance (Fig. 7c, f).
3.2. Influence of landslide parameters on tsunami amplitude
In this section, we investigate the effects of various landslide parameters namely slide volume (V), water depth (h), slipe angle (α) and travel distance (D) on the maximum initial wave amplitude (aM). Fig. 8 presents the outcome of these analyses. According to Fig. 8, the slide volume, slope angle, and travel distance exhibit a direct relationship with the wave amplitude, meaning that as these parameters increase, so does the amplitude. Conversely, water depth is inversely related to the maximum initial wave amplitude, suggesting that the deeper the water depth, the smaller the maximum wave amplitude will be (Fig. 8b).
Fig. 8a highlights the pronounced impact of slide volume on the aM, demonstrating a direct correlation between the two variables. For instance, in the range of slide volumes we modelled (Fig. 8a), The smallest slide volume tested, measuring 0.10 × 10−3 m3, generated a low initial wave amplitude (aM= 0.0066 m) (Table 4). In contrast, the largest volume tested, 6.25 × 10−3 m3, resulted in a significantly higher initial wave amplitude (aM= 0.0319 m) (Table 4). The extremities of these results emphasize the slide volume’s paramount impact on wave amplitude, further elucidated by their positions as the smallest and largest aM values across all conducted tests (Table 4). This is corroborated by findings from the literature (e.g., Murty, 2003), which align with the observed trend in our simulations.
The slope angle’s influence on aM was smooth. A steady increase of wave amplitude was observed as the slope angle increased (Fig. 8c). In examining travel distance, an anomaly was identified. At a travel distance of 0.047 m, there was an unexpected dip in aM, which deviates from the general increasing trend associated with longer travel distances. This singular instance could potentially be attributed to a numerical error. Beyond this point, the expected pattern of increasing aM with longer travel distances resumes, suggesting that the anomaly at 0.047 m is an outlier in an otherwise consistent trend, and thus this single data point was overlooked while deriving the predictive equation. Regarding the inverse relationship between water depth and wave amplitude, our result (Fig. 8b) is consistent with previous reports by Fritz et al. (2003), (2004), and Watts et al. (2005).
The insights from Fig. 8 informed the architecture of the predictive equation in the next Section, with slide volume, travel distance, and slope angle being multiplicatively linked to wave amplitude underscoring their direct correlations with wave amplitude. Conversely, water depth is incorporated as a divisor, representing its inverse relationship with wave amplitude. This structure encapsulates the dynamics between the landslide parameters and their influence on the maximum initial wave amplitude as discussed in more detail in the next Section.
3.3. Predictive equation
Building on our sensitivity analysis of landslide parameters, as detailed in Section 3.2, and utilizing our nondimensional dataset, we have derived a new predictive equation as follows:(5)��/ℎ=0.015(tan�)0.10(�ℎ3)0.90(�ℎ)0.10(ℎ�)−0.11where, V is sliding volume, h is water depth, α is slope angle, and s is landslide thickness. It is important to note that this equation is valid only for subaerial solid-block landslide tsunamis as all our experiments were for this type of waves. The performance of this equation in predicting simulation data is demonstrated by the satisfactory alignment of data points around a 45° line, indicating its accuracy and reliability with regard to the experimental dataset (Fig. 9). The quality of fit between the dataset and Eq. (5) is 91 % indicating that Eq. (5) represents the dataset very well. Table 5 presents Eq. (5) alongside four other similar equations previously published. Two significant distinctions between our Eq. (5) and these others are: (i) Eq. (5) is derived from 3D experiments, whereas the other four equations are based on 2D experiments. (ii) Unlike the other equations, our Eq. (5) incorporates travel distance as an independent parameter.
Table 5. Performance comparison among our newly-developed equation and existing equations for estimating the maximum initial amplitude (aM) of the 2018 Anak Krakatau subaerial landslide tsunami. Parameters: aM, initial maximum wave amplitude; h, water depth; vs, landslide velocity; V, slide volume; bs, slide width; ls, slide length; s, slide thickness; α, slope angle; and ����, volume of the final immersed landslide. We considered ����= V as the slide volume.
Geometrical and kinematic parameters of the 2018 Anak Krakatau subaerial landslide based on Heidarzadeh et al. (2020), Grilli et al. (2019) and Grilli et al. (2021): V=2.11 × 107 m3, h= 50 m; s= 114 m; α= 45°; ls=1250 m; bs= 2700 m; vs=44.9 m/s; D= 2500 m; aM= 100 m −150 m.⁎⁎
aM= An average value of aM = 134 m is considered in this study.⁎⁎⁎
The equation of Bolin et al. (2014) is based on the reformatted one reported by Lindstrøm (2016).⁎⁎⁎⁎
Error is calculated using Eq. (1), where the calculated aM is assumed as the simulated value.
Additionally, we evaluated the performance of this equation using the real-world data from the 2018 Anak Krakatau subaerial landslide tsunami. Based on previous studies (Heidarzadeh et al., 2020; Grilli et al., 2019, 2021), we were able to provide a list of parameters for the subaerial landslide and associated tsunami for the 2018 Anak Krakatau event (see footnote of Table 5). We note that the data of the 2018 Anak Krakatau event was not used while deriving Eq. (5). The results indicate that Eq. (5) predicts the initial amplitude of the 2018 Anak Krakatau tsunami as being 130 m indicating an error of 2.9 % compared to the reported average amplitude of 134 m for this event. This performance indicates an improvement compared to the previous equation reported by Sabeti and Heidarzadeh (2022a) (Table 5). In contrast, the equations from Robbe-Saule et al. (2021) and Bolin et al. (2014) demonstrate higher discrepancies of 4200 % and 77 %, respectively (Table 5). Although Noda’s (1970) equation reproduces the tsunami amplitude of 134 m accurately (Table 5), it is crucial to consider its limitations, notably not accounting for parameters such as slope angle and travel distance.
It is essential to recognize that both travel distance and slope angle significantly affect wave amplitude. In our model, captured in Eq. (5), we integrate the slope angle (α) through the tangent function, i.e., tan α. This choice diverges from traditional physical interpretations that often employ the cosine or sine function (e.g., Heller and Hager, 2014; Watts et al., 2003). We opted for the tangent function because it more effectively reflects the direct impact of slope steepness on wave generation, yielding superior estimations compared to conventional methods.
The significance of this study lies in its application of both physical and numerical 3D experiments and the derivation of a predictive equation based on 3D results. Prior research, e.g. Heller et al. (2016), has reported notable discrepancies between 2D and 3D wave amplitudes, highlighting the important role of 3D experiments. It is worth noting that the suitability of applying an equation derived from either 2D or 3D data depends on the specific geometry and characteristics inherent in the problem being addressed. For instance, in the case of a long, narrow dam reservoir, an equation derived from 2D data would likely be more suitable. In such contexts, the primary dynamics of interest such as flow patterns and potential wave propagation are predominantly two-dimensional, occurring along the length and depth of the reservoir. This simplification to 2D for narrow dam reservoirs allows for more accurate modelling of these dynamics.
This study specifically investigates waves initiated by landslides, focusing on those characterized as solid blocks instead of granular flows, with slope angles confined to a range of 25° to 60°. We acknowledge the additional complexities encountered in real-world scenarios, such as dynamic density and velocity of landslides, which could affect the estimations. The developed equation in this study is specifically designed to predict the maximum initial amplitude of tsunamis for the aforementioned specified ranges and types of landslides.
4. Conclusions
Both physical and numerical experiments were undertaken in a 3D wave basin to study solid-block landslide-generated waves and to formulate a predictive equation for their maximum initial wave amplitude. At the beginning, two physical experiments were performed to validate and calibrate a 3D numerical model, which was subsequently utilized to generate 100 experiments by varying different landslide parameters. The generated database was then used to derive a predictive equation for the maximum initial wave amplitude of landslide tsunamis. The main features and outcomes are:
•The predictive equation of this study is exclusively derived from 3D data and exhibits a fitting quality of 91 % when applied to the database.
•For the first time, landslide travel distance was considered in the predictive equation. This inclusion provides more accuracy and flexibility for applying the equation.
•To further evaluate the performance of the predictive equation, it was applied to a real-world subaerial landslide tsunami (i.e., the 2018 Anak Krakatau event) and delivered satisfactory performance.
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
Funding
RS is supported by the Leverhulme Trust Grant No. RPG-2022-306. MH is funded by open funding of State Key Lab of Hydraulics and Mountain River Engineering, Sichuan University, grant number SKHL2101. We acknowledge University of Bath Institutional Open Access Fund. MH is also funded by the Great Britain Sasakawa Foundation grant no. 6217 (awarded in 2023).
Acknowledgements
Authors are sincerely grateful to the laboratory technician team, particularly Mr William Bazeley, at the Faculty of Engineering, University of Bath for their support during the laboratory physical modelling of this research. We appreciate the valuable insights provided by Mr. Brian Fox (Senior CFD Engineer at Flow Science, Inc.) regarding air entrainment modelling in FLOW-3D HYDRO. We acknowledge University of Bath Institutional Open Access Fund.
Data availability
All data used in this study are given in the body of the article.
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Gonzalo Duró, Mariano De Dios, Alfredo López, Sergio O. Liscia
ABSTRACT
This study presents comparisons between the results of a commercial CFD code and physical model measurements. The case study is a hydro-combined power station operating in spillway mode for a given scenario. Two turbulence models and two scales are implemented to identify the capabilities and limitations of each approach and to determine the selection criteria for CFD modeling for this kind of structure. The main flow characteristics are considered for analysis, but the focus is on a fluctuating frequency phenomenon for accurate quantitative comparisons. Acceptable representations of the general hydraulic functioning are found in all approaches, according to physical modeling. The k-ε RNG, and LES models give good representation of the discharge flow, mean water depths, and mean pressures for engineering purposes. The k-ε RNG is not able to characterize fluctuating phenomena at a model scale but does at a prototype scale. The LES is capable of identifying the dominant frequency at both prototype and model scales. A prototype-scale approach is recommended for the numerical modeling to obtain a better representation of fluctuating pressures for both turbulence models, with the complement of physical modeling for the ultimate design of the hydraulic structures.
본 연구에서는 상용 CFD 코드 결과와 물리적 모델 측정 결과를 비교합니다. 사례 연구는 주어진 시나리오에 대해 배수로 모드에서 작동하는 수력 복합 발전소입니다.
각 접근 방식의 기능과 한계를 식별하고 이러한 종류의 구조에 대한 CFD 모델링의 선택 기준을 결정하기 위해 두 개의 난류 모델과 두 개의 스케일이 구현되었습니다. 주요 흐름 특성을 고려하여 분석하지만 정확한 정량적 비교를 위해 변동하는 주파수 현상에 중점을 둡니다.
일반적인 수리학적 기능에 대한 허용 가능한 표현은 물리적 모델링에 따라 모든 접근 방식에서 발견됩니다. k-ε RNG 및 LES 모델은 엔지니어링 목적을 위한 배출 유량, 평균 수심 및 평균 압력을 잘 표현합니다.
k-ε RNG는 모델 규모에서는 변동 현상을 특성화할 수 없지만 프로토타입 규모에서는 특성을 파악합니다. LES는 프로토타입과 모델 규모 모두에서 주요 주파수를 식별할 수 있습니다.
수력학적 구조의 궁극적인 설계를 위한 물리적 모델링을 보완하여 두 난류 모델에 대한 변동하는 압력을 더 잘 표현하기 위해 수치 모델링에 프로토타입 규모 접근 방식이 권장됩니다.
Figure 1 – Physical scale model (left). Upstream flume and point gauge (right)
Figure 4 – Water levels: physical model (maximum values) and CFD results (mean values)Figure 5 – Instantaneous pressures [Pa] and velocities [m/s] at model scale (bay center)
ADRIAN R. J. (2007). “Hairpin vortex organization in wall turbulence.” Phys. Fluids 19(4), 041301. DEWALS B., ARCHAMBEAU P., RULOT F., PIROTTON M. and ERPICUM S. (2013). “Physical and Numerical Modelling in Low-Head Structures Design.” Proc. International Workshop on Hydraulic Design of Low-Head Structures, Aachen, Germany, Bundesanstalt für Wasserbau Publ., D.B. BUNG and S. PAGLIARA Editors, pp.11-30. GRENANDER, U. (1959). Probability and Statistics: The Harald Cramér Volume. Wiley. HIRT, C. W. and NICHOLS B. D. (1981). “Volume of fluid (VOF) method for the dynamics of free boundaries.” Journal of Computational Physics 39(1): 201-225. JOHNSON M. C. and SAVAGE B. M. (2006). “Physical and numerical comparison of flow over ogee spillway in the presence of tailwater.” J. Hydraulic Eng. 132(12): 1353–1357. KHAN L.A., WICKLEIN E.A., RASHID M., EBNER L.L. and RICHARDS N.A. (2004). “Computational fluid dynamics modeling of turbine intake hydraulics at a hydropower plant.” Journal of Hydraulic Research, 42:1, 61-69 LAROCQUE L.A., IMRAN J. and CHAUDHRY M. (2013). “3D numerical simulation of partial breach dam-break flow using the LES and k–ϵ turbulence models.” Jl of Hydraulic Research, 51:2, 145-157 LI S., LAI Y., WEBER L., MATOS SILVA J. and PATEL V.C. (2004). “Validation of a threedimensional numerical model for water-pump intakes.” Journal of Hydraulic Research, 42:3, 282-292 NOVAK P., GUINOT V., JEFFREY A. and REEVE D.E. (2010). “Hydraulic modelling – An introduction.” Spon Press, London and New York, ISBN 978-0-419-25010-4, 616 pp.
Weirs are essential structures used to manage excess water flow from behind dams to downstream areas. Enhancing discharge efficiency often involves extending the effective length of Piano Key Weirs (PKW) in dams or regulating flow within irrigation and drainage networks. This study employed both numerical and laboratory investigations to assess the impact of different base nose shapes installed beneath the outlet keys and varying Input to output key width ratios (Wi/Wo) on discharges ranging from 5 to 80 liters per second. Furthermore, the study aimed to achieve research objectives and compare the performance of Piano Key Weirs with Ogee Weir. For numerical simulation, the optimal number of cells for meshing was determined, and an appropriate turbulence model was selected. The results indicated that the numerical model accurately simulated the laboratory sample with a high degree of precision. Moreover, the numerical model closely approximated PKW for all parameters Q, H, and Cd compared to the laboratory sample. The findings revealed that in laboratory models with a maximum discharge area of 80 liters per second, the weir with Wi/Wo=1.2 and a flow head value of 285 mm exhibited the lowest value, whereas the weir with Wi/Wo=0.71 and a flow head value of 305 mm showed the highest, attributed to the higher discharge in the input-output ratio. Additionally, as the ratio of flow head to weir height H/P increased, the discharge coefficient Cd decreased. Comparing the flow conditions in weirs with different base nose shapes, it was observed that the weir with a spindle nose shape (PKW1.2S) outperformed the PKW with a flat (PKW1.2), semi-cylindrical (PKW1.2CL) and triangular base nose (PKW1.2TR). The results emphasized that models featuring semi-cylindrical and flat noses exhibited notable flow deviation and abrupt disruption upon impact with the nose. However, this effect was significantly reduced in models equipped with triangular and spindle-shaped noses. Also, the coefficient of discharge in PKW1.2S and PKW1.2TR weirs, compared to the PKW1.20 weir, increased by 27% and 20%, respectively.
웨어는 댐 뒤에서 하류 지역으로의 과도한 물 흐름을 관리하는 데 사용되는 필수 구조물입니다. 배출 효율을 높이는 데에는 댐의 피아노 키 위어(PKW) 유효 길이를 연장하거나 관개 및 배수 네트워크 내 흐름을 조절하는 것이 포함됩니다.
이 연구에서는 콘센트 키 아래에 설치된 다양한 베이스 노즈 모양과 초당 5~80리터 범위의 배출에 대한 다양한 입력 대 출력 키 너비 비율(Wi/Wo)의 영향을 평가하기 위해 수치 및 실험실 조사를 모두 사용했습니다. 또한 본 연구에서는 연구 목적을 달성하고 Piano Key Weir와 Ogee Weir의 성능을 비교하는 것을 목표로 했습니다.
수치 시뮬레이션을 위해 메시 생성을 위한 최적의 셀 수를 결정하고 적절한 난류 모델을 선택했습니다. 결과는 수치 모델이 높은 정밀도로 실험실 샘플을 정확하게 시뮬레이션했음을 나타냅니다. 더욱이, 수치 모델은 실험실 샘플과 비교하여 모든 매개변수 Q, H 및 Cd에 대해 PKW에 매우 근접했습니다.
연구 결과, 최대 배출 면적이 초당 80리터인 실험실 모델에서는 Wi/Wo=1.2, 플로우 헤드 값이 285mm인 웨어가 가장 낮은 값을 나타냈고, Wi/Wo=0.71 및 a인 웨어는 가장 낮은 값을 나타냈습니다. 플로우 헤드 값은 305mm로 가장 높은 것으로 나타났는데, 이는 입출력 비율의 높은 토출량에 기인합니다. 또한, 웨어 높이에 대한 유수두 비율 H/P가 증가함에 따라 유출계수 Cd는 감소하였다.
베이스 노즈 모양이 다른 웨어의 흐름 조건을 비교해 보면, 스핀들 노즈 모양(PKW1.2S)의 웨어가 평면(PKW1.2), 반원통형(PKW1.2CL) 및 삼각형 모양의 PKW보다 성능이 우수한 것으로 관찰되었습니다. 베이스 노즈(PKW1.2TR) 결과는 반원통형 및 편평한 노즈를 특징으로 하는 모델이 노즈에 충격을 가할 때 눈에 띄는 흐름 편차와 급격한 중단을 나타냄을 강조했습니다.
그러나 삼각형 및 방추형 노즈를 장착한 모델에서는 이러한 효과가 크게 감소했습니다. 또한 PKW1.20보에 비해 PKW1.2S보와 PKW1.2TR보의 유출계수는 각각 27%, 20% 증가하였다.
Keywords
Piano Key Weir, Base Nose Shape, Flow Hydraulics, Numerical Model, Triangular Nose Shape, Flat Nose Shape, Semi-Cylindrical Nose Shape, Spindle Nose Shape
Figure (17): Stream Lines Indicating Average Flow Speed in the Model with Various Nose shapes, Measured at Mid-Depth and at the Flow Surface Level, at a Flow Rate of 78 Liters per Second.
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The coupled dynamics of interfacial fluid phases and unconstrained solid particles during the binder jet 3D printing process govern the final quality and performance of the resulting components. The present work proposes a computational fluid dynamics (CFD) and discrete element method (DEM) framework capable of simulating the complex interfacial fluid–particle interaction that occurs when binder microdroplets are deposited into a powder bed. The CFD solver uses a volume-of-fluid (VOF) method for capturing liquid–gas multifluid flows and relies on block-structured adaptive mesh refinement (AMR) to localize grid refinement around evolving fluid–fluid interfaces. The DEM module resolves six degrees of freedom particle motion and accounts for particle contact, cohesion, and rolling resistance. Fully-resolved CFD-DEM coupling is achieved through a fictitious domain immersed boundary (IB) approach. An improved method for enforcing three-phase contact lines with a VOF-IB extension technique is introduced. We present several simulations of binder jet primitive formation using realistic process parameters and material properties. The DEM particle systems are experimentally calibrated to reproduce the cohesion behavior of physical nickel alloy powder feedstocks. We demonstrate the proposed model’s ability to resolve the interdependent fluid and particle dynamics underlying the process by directly comparing simulated primitive granules with one-to-one experimental counterparts obtained from an in-house validation apparatus. This computational framework provides unprecedented insight into the fundamental mechanisms of binder jet 3D printing and presents a versatile new approach for process parameter optimization and defect mitigation that avoids the inherent challenges of experiments.
바인더 젯 3D 프린팅 공정 중 계면 유체 상과 구속되지 않은 고체 입자의 결합 역학이 결과 구성 요소의 최종 품질과 성능을 좌우합니다. 본 연구는 바인더 미세액적이 분말층에 증착될 때 발생하는 복잡한 계면 유체-입자 상호작용을 시뮬레이션할 수 있는 전산유체역학(CFD) 및 이산요소법(DEM) 프레임워크를 제안합니다.
CFD 솔버는 액체-가스 다중유체 흐름을 포착하기 위해 VOF(유체량) 방법을 사용하고 블록 구조 적응형 메쉬 세분화(AMR)를 사용하여 진화하는 유체-유체 인터페이스 주위의 그리드 세분화를 국지화합니다. DEM 모듈은 6개의 자유도 입자 운동을 해결하고 입자 접촉, 응집력 및 구름 저항을 설명합니다.
완전 분해된 CFD-DEM 결합은 가상 도메인 침지 경계(IB) 접근 방식을 통해 달성됩니다. VOF-IB 확장 기술을 사용하여 3상 접촉 라인을 강화하는 향상된 방법이 도입되었습니다. 현실적인 공정 매개변수와 재료 특성을 사용하여 바인더 제트 기본 형성에 대한 여러 시뮬레이션을 제시합니다.
DEM 입자 시스템은 물리적 니켈 합금 분말 공급원료의 응집 거동을 재현하기 위해 실험적으로 보정되었습니다. 우리는 시뮬레이션된 기본 과립과 내부 검증 장치에서 얻은 일대일 실험 대응물을 직접 비교하여 프로세스의 기본이 되는 상호 의존적인 유체 및 입자 역학을 해결하는 제안된 모델의 능력을 보여줍니다.
이 계산 프레임워크는 바인더 제트 3D 프린팅의 기본 메커니즘에 대한 전례 없는 통찰력을 제공하고 실험에 내재된 문제를 피하는 공정 매개변수 최적화 및 결함 완화를 위한 다용도의 새로운 접근 방식을 제시합니다.
Introduction
Binder jet 3D printing (BJ3DP) is a powder bed additive manufacturing (AM) technology capable of fabricating geometrically complex components from advanced engineering materials, such as metallic superalloys and ultra-high temperature ceramics [1], [2]. As illustrated in Fig. 1(a), the process is comprised of many repetitive print cycles, each contributing a new cross-sectional layer on top of a preceding one to form a 3D CAD-specified geometry. The feedstock material is first delivered from a hopper to a build plate and then spread into a thin layer by a counter-rotating roller. After powder spreading, a print head containing many individual inkjet nozzles traverses over the powder bed while precisely jetting binder microdroplets onto select regions of the spread layer. Following binder deposition, the build plate lowers by a specified layer thickness, leaving a thin void space at the top of the job box that the subsequent powder layer will occupy. This cycle repeats until the full geometries are formed layer by layer. Powder bed fusion (PBF) methods follow a similar procedure, except they instead use a laser or electron beam to selectively melt and fuse the powder material. Compared to PBF, binder jetting offers several distinct advantages, including faster build rates, enhanced scalability for large production volumes, reduced machine and operational costs, and a wider selection of suitable feedstock materials [2]. However, binder jetted parts generally possess inferior mechanical properties and reduced dimensional accuracy [3]. As a result, widescale adoption of BJ3DP to fabricate high-performance, mission-critical components, such as those common to the aerospace and defense sectors, is contingent on novel process improvements and innovations [4].
A major obstacle hindering the advancement of BJ3DP is our limited understanding of how various printing parameters and material properties collectively influence the underlying physical mechanisms of the process and their effect on the resulting components. To date, the vast majority of research efforts to uncover these relationships have relied mainly on experimental approaches [5], [6], [7], [8], [9], [10], [11], [12], [13], [14], [15], [16], [17], [18], [19], which are often expensive and time-consuming and have inherent physical restrictions on what can be measured and observed. For these reasons, there is a rapidly growing interest in using computational models to circumvent the challenges of experimental investigations and facilitate a deeper understanding of the process’s fundamental phenomena. While significant progress has been made in developing and deploying numerical frameworks aimed at powder spreading [20], [21], [22], [23], [24], [25], [26], [27] and sintering [28], [29], [30], [31], [32], simulating the interfacial fluid–particle interaction (IFPI) in the binder deposition stage is still in its infancy. In their exhaustive review, Mostafaei et al. [2] point out the lack of computational models capable of resolving the coupled fluid and particle dynamics associated with binder jetting and suggest that the development of such tools is critical to further improving the process and enhancing the quality of its end-use components.
We define IFPI as a multiphase flow regime characterized by immiscible fluid phases separated by dynamic interfaces that intersect the surfaces of moving solid particles. As illustrated in Fig. 1(b), an elaborate IFPI occurs when a binder droplet impacts the powder bed in BJ3DP. The momentum transferred from the impacting droplet may cause powder compaction, cratering, and particle ejection. These ballistic disturbances can have deleterious effects on surface texture and lead to the formation of large void spaces inside the part [5], [13]. After impact, the droplet spreads laterally on the bed surface and vertically into the pore network, driven initially by inertial impact forces and then solely by capillary action [33]. Attractive capillary forces exerted on mutually wetted particles tend to draw them inward towards each other, forming a packed cluster of bound particles referred to as a primitive [34]. A single-drop primitive is the most fundamental building element of a BJ3DP part, and the interaction leading to its formation has important implications on the final part characteristics, such as its mechanical properties, resolution, and dimensional accuracy. Generally, binder droplets are deposited successively as the print head traverses over the powder bed. The traversal speed and jetting frequency are set such that consecutive droplets coalesce in the bed, creating a multi-drop primitive line instead of a single-drop primitive granule. The binder must be jetted with sufficient velocity to penetrate the powder bed deep enough to provide adequate interlayer binding; however, a higher impact velocity leads to more pronounced ballistic effects.
A computational framework equipped to simulate the interdependent fluid and particle dynamics in BJ3DP would allow for unprecedented observational and measurement capability at temporal and spatial resolutions not currently achievable by state-of-the-art imaging technology, namely synchrotron X-ray imaging [13], [14], [18], [19]. Unfortunately, BJ3DP presents significant numerical challenges that have slowed the development of suitable modeling frameworks; the most significant of which are as follows:
1.Incorporating dynamic fluid–fluid interfaces with complex topological features remains a nontrivial task for standard mesh-based CFD codes. There are two broad categories encompassing the methods used to handle interfacial flows: interface tracking and interface capturing [35]. Interface capturing techniques, such as the popular volume-of-fluid (VOF) [36] and level-set methods [37], [38], are better suited for problems with interfaces that become heavily distorted or when coalescence and fragmentation occur frequently; however, they are less accurate in resolving surface tension and boundary layer effects compared to interface tracking methods like front-tracking [39], arbitrary Lagrangian–Eulerian [40], and space–time finite element formulations [41]. Since interfacial forces become increasingly dominant at decreasing length scales, inaccurate surface tension calculations can significantly deteriorate the fidelity of IFPI simulations involving <100 μm droplets and particles.
2.Dynamic powder systems are often modeled using the discrete element method (DEM) introduced by Cundall and Strack [42]. For IFPI problems, a CFD-DEM coupling scheme is required to exchange information between the fluid and particle solvers. Fully-resolved CFD-DEM coupling suggests that the flow field around individual particle surfaces is resolved on the CFD mesh [43], [44]. In contrast, unresolved coupling volume averages the effect of the dispersed solid phase on the continuous fluid phases [45], [46], [47], [48]. Comparatively, the former is computationally expensive but provides detailed information about the IFPI in question and is more appropriate when contact line dynamics are significant. However, since the pore structure of a powder bed is convoluted and evolves with time, resolving such solid–fluid interfaces on a computational mesh presents similar challenges as fluid–fluid interfaces discussed in the previous point. Although various algorithms have been developed to deform unstructured meshes to accommodate moving solid surfaces (see Bazilevs et al. [49] for an overview of such methods), they can be prohibitively expensive when frequent topology changes require mesh regeneration rather than just modification through nodal displacement. The pore network in a powder bed undergoes many topology changes as particles come in and out of contact with each other, constantly closing and opening new flow channels. Non-body-conforming structured grid approaches that rely on immersed boundary (IB) methods to embed the particles in the flow field can be better suited for such cases [50]. Nevertheless, accurately representing these complex pore geometries on Cartesian grids requires extremely high mesh resolutions, which can impose significant computational costs.
3.Capillary effects depend on the contact angle at solid–liquid–gas intersections. Since mesh nodes do not coincide with a particle surface when using an IB method on structured grids, imposing contact angle boundary conditions at three-phase contact lines is not straightforward.
While these issues also pertain to PBF process modeling, resolving particle motion is generally less crucial for analyzing melt pool dynamics compared to primitive formation in BJ3DP. Therefore, at present, the vast majority of computational process models of PBF assume static powder beds and avoid many of the complications described above, see, e.g., [51], [52], [53], [54], [55], [56], [57], [58], [59]. Li et al. [60] presented the first 2D fully-resolved CFD-DEM simulations of the interaction between the melt pool, powder particles, surrounding gas, and metal vapor in PBF. Following this work, Yu and Zhao [61], [62] published similar melt pool IFPI simulations in 3D; however, contact line dynamics and capillary forces were not considered. Compared to PBF, relatively little work has been published regarding the computational modeling of binder deposition in BJ3DP. Employing the open-source VOF code Gerris [63], Tan [33] first simulated droplet impact on a powder bed with appropriate binder jet parameters, namely droplet size and impact velocity. However, similar to most PBF melt pool simulations described in the current literature, the powder bed was fixed in place and not allowed to respond to the interacting fluid phases. Furthermore, a simple face-centered cubic packing of non-contacting, monosized particles was considered, which does not provide a realistic pore structure for AM powder beds. Building upon this approach, we presented a framework to simulate droplet impact on static powder beds with more practical particle size distributions and packing arrangements [64]. In a study similar to [33], [64], Deng et al. [65] used the VOF capability in Ansys Fluent to examine the lateral and vertical spreading of a binder droplet impacting a fixed bimodal powder bed with body-centered packing. Li et al. [66] also adopted Fluent to conduct 2D simulations of a 100 μm diameter droplet impacting substrates with spherical roughness patterns meant to represent the surface of a simplified powder bed with monosized particles. The commercial VOF-based software FLOW-3D offers an AM module centered on process modeling of various AM technologies, including BJ3DP. However, like the above studies, particle motion is still not considered in this codebase. Ur Rehman et al. [67] employed FLOW-3D to examine microdroplet impact on a fixed stainless steel powder bed. Using OpenFOAM, Erhard et al. [68] presented simulations of different droplet impact spacings and patterns on static sand particles.
Recently, Fuchs et al. [69] introduced an impressive multipurpose smoothed particle hydrodynamics (SPH) framework capable of resolving IFPI in various AM methods, including both PBF and BJ3DP. In contrast to a combined CFD-DEM approach, this model relies entirely on SPH meshfree discretization of both the fluid and solid governing equations. The authors performed several prototype simulations demonstrating an 80 μm diameter droplet impacting an unconstrained powder bed at different speeds. While the powder bed responds to the hydrodynamic forces imparted by the impacting droplet, the particle motion is inconsistent with experimental time-resolved observations of the process [13]. Specifically, the ballistic effects, such as particle ejection and bed deformation, were drastically subdued, even in simulations using a droplet velocity ∼ 5× that of typical jetting conditions. This behavior could be caused by excessive damping in the inter-particle contact force computations within their SPH framework. Moreover, the wetted particles did not appear to be significantly influenced by the strong capillary forces exerted by the binder as no primitive agglomeration occurred. The authors mention that the objective of these simulations was to demonstrate their codebase’s broad capabilities and that some unrealistic process parameters were used to improve computational efficiency and stability, which could explain the deviations from experimental observations.
In the present paper, we develop a novel 3D CFD-DEM numerical framework for simulating fully-resolved IFPI during binder jetting with realistic material properties and process parameters. The CFD module is based on the VOF method for capturing binder–air interfaces. Surface tension effects are realized through the continuum surface force (CSF) method with height function calculations of interface curvature. Central to our fluid solver is a proprietary block-structured AMR library with hierarchical octree grid nesting to focus enhanced grid resolution near fluid–fluid interfaces. The GPU-accelerated DEM module considers six degrees of freedom particle motion and includes models based on Hertz-Mindlin contact, van der Waals cohesion, and viscoelastic rolling resistance. The CFD and DEM modules are coupled to achieve fully-resolved IFPI using an IB approach in which Lagrangian solid particles are mapped to the underlying Eulerian fluid mesh through a solid volume fraction field. An improved VOF-IB extension algorithm is introduced to enforce the contact angle at three-phase intersections. This provides robust capillary flow behavior and accurate computations of the fluid-induced forces and torques acting on individual wetted particles in densely packed powder beds.
We deploy our integrated codebase for direct numerical simulations of single-drop primitive formation with powder beds whose particle size distributions are generated from corresponding laboratory samples. These simulations use jetting parameters similar to those employed in current BJ3DP machines, fluid properties that match commonly used aqueous polymeric binders, and powder properties specific to nickel alloy feedstocks. The cohesion behavior of the DEM powder is calibrated based on the angle of repose of the laboratory powder systems. The resulting primitive granules are compared with those obtained from one-to-one experiments conducted using a dedicated in-house test apparatus. Finally, we demonstrate how the proposed framework can simulate more complex and realistic printing operations involving multi-drop primitive lines.
Section snippets
Mathematical description of interfacial fluid–particle interaction
This section briefly describes the governing equations of fluid and particle dynamics underlying the CFD and DEM solvers. Our unified framework follows an Eulerian–Lagrangian approach, wherein the Navier–Stokes equations of incompressible flow are discretized on an Eulerian grid to describe the motion of the binder liquid and surrounding gas, and the Newton–Euler equations account for the positions and orientations of the Lagrangian powder particles. The mathematical foundation for
CFD solver for incompressible flow with multifluid interfaces
This section details the numerical methodology used in our CFD module to solve the Navier–Stokes equations of incompressible flow. First, we introduce the VOF method for capturing the interfaces between the binder and air phases. This approach allows us to solve the fluid dynamics equations considering only a single continuum field with spatial and temporal variations in fluid properties. Next, we describe the time integration procedure using a fractional-step projection algorithm for
DEM solver for solid particle dynamics
This section covers the numerical procedure for tracking the motion of individual powder particles with DEM. The Newton–Euler equations (Eqs. (10), (11)) are ordinary differential equations (ODEs) for which many established numerical integrators are available. In general, the most challenging aspects of DEM involve processing particle collisions in a computationally efficient manner and dealing with small time step constraints that result from stiff materials, such as metallic AM powders. The
Unified CFD-DEM solver
The preceding sections have introduced the CFD and DEM solution algorithms separately. Here, we discuss the integrated CFD-DEM solution algorithm and related details.
Binder jet process modeling and validation experiments
In this section, we deploy our CFD-DEM framework to simulate the IFPI occurring during the binder droplet deposition stage of the BJ3DP process. The first simulations attempt to reproduce experimental single-drop primitive granules extracted from four nickel alloy powder samples with varying particle size distributions. The experiments are conducted with a dedicated in-house test apparatus that allows for the precision deposition of individual binder microdroplets into a powder bed sample. The
Conclusions
This paper introduces a coupled CFD-DEM framework capable of fully-resolved simulation of the interfacial fluid–particle interaction occurring in the binder jet 3D printing process. The interfacial flow of binder and surrounding air is captured with the VOF method and surface tension effects are incorporated using the CSF technique augmented by height function curvature calculations. Block-structured AMR is employed to provide localized grid refinement around the evolving liquid–gas interface.
CRediT authorship contribution statement
Joshua J. Wagner: Conceptualization, Data curation, Formal analysis, Investigation, Methodology, Software, Visualization, Writing – original draft, Writing – review & editing. C. Fred Higgs III: Conceptualization, Funding acquisition, Investigation, Methodology, Project administration, Resources, Supervision, Writing – original draft, Writing – review & editing.
Declaration of competing interest
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
Acknowledgments
This work was supported by a NASA Space Technology Research Fellowship, United States of America, Grant No. 80NSSC19K1171. Partial support was also provided through an AIAA Foundation Orville, USA and Wilbur Wright Graduate Award, USA . The authors would like to gratefully acknowledge Dr. Craig Smith of NASA Glenn Research Center for the valuable input he provided on this project.
Este documento está relacionado con un proyecto en curso para el cual se está desarrollando e implementando un gemelo digital estructural del puente de Kalix en Suecia. 이 문서는 스웨덴 Kalix 교량의 구조적 디지털 트윈이 개발 및 구현되고 있는 진행 중인 프로젝트와 관련이 있습니다.
RESUMEN Las cargas ambientales, como el viento y el caudal de los ríos, juegan un papel esencial en el diseño y evaluación estructural de puentes de grandes luces. El cambio climático y los eventos climáticos extremos son amenazas para la confiabilidad y seguridad de la red de transporte.
Esto ha llevado a una creciente demanda de modelos de gemelos digitales para investigar la resistencia de los puentes en condiciones climáticas extremas. El puente de Kalix, construido sobre el río Kalix en Suecia en 1956, se utiliza como banco de pruebas en este contexto.
La estructura del puente, realizada en hormigón postensado, consta de cinco vanos, siendo el más largo de 94 m. En este estudio, las características aerodinámicas y los valores extremos de la simulación numérica del viento, como la presión en la superficie, se obtienen utilizando la simulación de remolinos desprendidos retardados (DDES) de Spalart-Allmaras como un enfoque de turbulencia RANS-LES híbrido que es práctico y computacionalmente eficiente para cerca de la pared densidad de malla impuesta por el método LES.
La presión del viento en la superficie se obtiene para tres escenarios climáticos extremos, que incluyen un clima con mucho viento, un clima extremadamente frío y el valor de cálculo para un período de retorno de 3000 años. El resultado indica diferencias significativas en la presión del viento en la superficie debido a las capas de tiempo que provienen de la simulación del flujo de viento transitorio. Para evaluar el comportamiento estructural en el escenario de viento crítico, se considera el valor más alto de presión en la superficie para cada escenario.
Además, se realiza un estudio hidrodinámico en los pilares del puente, en el que se simula el flujo del río por el método VOF, y se examina el proceso de movimiento del agua alrededor de los pilares de forma transitoria y en diferentes momentos. En cada una de las superficies del pilar se calcula la presión superficial aplicada por el caudal del río con el caudal volumétrico más alto registrado.
Para simular el flujo del río, se ha utilizado la información y las condiciones meteorológicas registradas en períodos anteriores. Los resultados muestran que la presión en la superficie en el momento en que el flujo del río golpea los pilares es mucho mayor que en los momentos posteriores. Esta cantidad de presión se puede usar como carga crítica en los cálculos de interacción fluido-estructura (FSI).
Finalmente, para ambas secciones, la presión en la superficie del viento, el campo de velocidades con respecto a las líneas de sondas auxiliares, los contornos del movimiento circunferencial del agua alrededor de los pilares y el diagrama de presión en ellos se informan en diferentes intervalos de tiempo.
요약 바람, 강의 흐름과 같은 환경 하중은 장대 교량의 설계 및 구조 평가에 필수적인 역할을 합니다. 기후 변화와 기상 이변은 교통 네트워크의 신뢰성과 보안에 위협이 됩니다.
이로 인해 극한 기상 조건에서 교량의 복원력을 조사하기 위한 디지털 트윈 모델에 대한 수요가 증가했습니다. 1956년 스웨덴 칼릭스 강 위에 건설된 칼릭스 다리는 이러한 맥락에서 테스트베드로 사용됩니다.
포스트텐션 콘크리트로 만들어진 교량 구조는 5개 경간으로 구성되며 가장 긴 길이는 94m입니다. 본 연구에서는 하이브리드 RANS-LES 난류 접근 방식인 Spalart-Allmaras 지연 분리 와류 시뮬레이션(DDES)을 사용하여 수치적 바람 시뮬레이션의 공기역학적 특성과 표면압 등 극한값을 얻습니다. LES 방법으로 부과된 벽 근처 메쉬 밀도.
바람이 많이 부는 기후, 극도로 추운 기후, 그리고 3000년의 반환 기간에 대해 계산된 값을 포함한 세 가지 극한 기후 시나리오에 대해 표면 풍압을 얻습니다. 결과는 과도 풍류 시뮬레이션에서 나오는 시간 레이어로 인해 표면 풍압에 상당한 차이가 있음을 나타냅니다. 임계 바람 시나리오에서 구조적 거동을 평가하기 위해 각 시나리오에 대해 가장 높은 표면 압력 값이 고려됩니다.
또한 교량 기둥에 대한 유체 역학 연구를 수행하여 하천의 흐름을 VOF 방법으로 시뮬레이션하고 기둥 주변의 물 이동 과정을 일시적이고 다른 시간에 조사합니다. 각 기둥 표면에서 기록된 체적 유량이 가장 높은 강의 흐름에 의해 적용되는 표면 압력이 계산됩니다.
강의 흐름을 시뮬레이션하기 위해 이전 기간에 기록된 정보와 기상 조건이 사용되었습니다. 결과는 강의 흐름이 기둥에 닿는 순간의 표면 압력이 나중에 순간보다 훨씬 높다는 것을 보여줍니다. 이 압력의 양은 유체-구조 상호작용(FSI) 계산에서 임계 하중으로 사용될 수 있습니다.
마지막으로 두 섹션 모두 바람 표면의 압력, 보조 프로브 라인에 대한 속도장, 기둥 주위 물의 원주 운동 윤곽 및 압력 다이어그램이 서로 다른 시간 간격으로 보고됩니다.
키워드: 디지털 트윈 , 풍력 공학, 콘크리트 교량, 유체역학, CFD 시뮬레이션, DDES 난류 모델, Kalix 교량
Palabras clave: Gemelo digital , Ingeniería eólica, Puente de hormigón, Hidrodinámica, Simulación CFD, Modelo de turbulencia DDES, Puente Kalix
1. Introducción
Las infraestructuras de transporte son la columna vertebral de nuestra sociedad y los puentes son el cuello de botella de la red de transporte [1]. Además, el cambio climático que da como resultado tasas de deterioro más altas y los eventos climáticos extremos son amenazas importantes para la confiabilidad y seguridad de las redes de transporte. Durante la última década, muchos puentes se han dañado o fallado por condiciones climáticas extremas como tifones e inundaciones.
Wang et al. analizó los impactos del cambio climático y mostró que se espera que el deterioro de los puentes de hormigón sea aún peor que en la actualidad, y se prevé que los eventos climáticos extremos sean más frecuentes y con mayor gravedad [2].
Además, la demanda de capacidad de carga a menudo aumenta con el tiempo, por ejemplo, debido al uso de camiones más pesados para el transporte de madera en el norte de Europa y América del Norte. Por lo tanto, existe una necesidad creciente de métodos confiables para evaluar la resistencia estructural de la red de transporte en condiciones climáticas extremas que tengan en cuenta los escenarios futuros de cambio climático.
Los activos de transporte por carretera se diseñan, construyen y explotan basándose en numerosas fuentes de datos y varios modelos. Por lo tanto, los ingenieros de diseño usan modelos establecidos proporcionados por las normas; ingenieros de construccion documentar los datos en el material real y proporcionar planos según lo construido; los operadores recopilan datos sobre el tráfico, realizan inspecciones y planifican el mantenimiento; los científicos del clima combinan datos y modelos climáticos para predecir eventos climáticos futuros, y los ingenieros de evaluación calculan el impacto de la carga climática extrema en la estructura.
Dadas las fuentes abrumadoras y la complejidad de los datos y modelos, es posible que la información y los cálculos actualizados no estén disponibles para decisiones cruciales, por ejemplo, con respecto a la seguridad estructural y la operabilidad de la infraestructura durante episodios de eventos extremos. La falta de una integración perfecta entre los datos de la infraestructura, los modelos estructurales y la toma de decisiones a nivel del sistema es una limitación importante de las soluciones actuales, lo que conduce a la inadaptación e incertidumbre y crea costos e ineficiencias.
El gemelo digital estructural de la infraestructura es una simulación estructural viva que reúne todos los datos y modelos y se actualiza desde múltiples fuentes para representar su contraparte física. El Digital Twin estructural, mantenido durante todo el ciclo de vida de un activo y fácilmente accesible en cualquier momento, proporciona al propietario/usuarios de la infraestructura una idea temprana de los riesgos potenciales para la movilidad inducidos por eventos climáticos, cargas de vehículos pesados e incluso el envejecimiento de un infraestructura de transporte.
En un proyecto en curso, estamos desarrollando e implementando un gemelo digital estructural para el puente de Kalix en Suecia. El objetivo general del presente artículo es presentar un método y estudiar los resultados de la cuantificación de las cargas estructurales resultantes de eventos climáticos extremos basados en escenarios climáticos futuros para el puente de Kalix. El puente de Kalix, construido sobre el río Kalix en Suecia en 1956, está hecho de una viga cajón de hormigón postensado. El puente se utiliza como banco de pruebas para la demostración de métodos de evaluación y control de la salud estructural (SHM) de última generación.
El objetivo específico de la investigación actual es dar cuenta de parámetros climáticos como el viento y el flujo de agua, que imponen cargas estáticas y dinámicas en las estructuras. Nuestro método, en el primer paso, consiste en simulaciones de flujo de viento y simulaciones de flujo de agua utilizando un modelado CFD transitorio basado en el modelo de turbulencia LES/DES para cuantificar las cargas de viento e hidráulicas; esto constituye el punto focal principal de este artículo.
En el siguiente paso, se estudiará la respuesta estructural del puente mediante la transformación de los perfiles de carga eólica e hidráulica en cargas estructurales en el análisis de EF estructural no lineal. Por último, el modelo estructural se actualizará incorporando sin problemas los datos del SHM y, por lo tanto, creando un gemelo digital estructural que refleje la verdadera respuesta de la estructura. Los dos primeros enfoques de investigación permanecen fuera del alcance inmediato del presente artículo.
2. Descripción del puente de Kalix
El puente de Kalix consta de 5 vanos largos de los cuales el más largo tiene unos 94 metros y el más corto 43,85 m. El puente es de hormigón postensado, el cual se cuela in situ de forma segmentaria y una viga cajón no prismática como se muestra en la Fig. 1. El puente es simétrico en geometría y hay una bisagra en el punto medio. El ancho del tablero del puente en la losa superior e inferior es de aproximadamente 13 my 7,5 m, respectivamente. El espesor del muro es de 45 cm y el espesor de la losa inferior varía de 20 cm a 50 cm.
Las pruebas en túnel de viento solían ser la única forma de examinar la reacción de los puentes a las cargas de viento Consulte [3]; sin embargo, estos experimentos requieren mucho tiempo y son costosos. Se requieren cerca de 6 a 8 semanas para realizar una prueba típica en un túnel de viento Consulte [4]. Los últimos logros en la capacidad computacional de las computadoras brindan oportunidades para la simulación práctica del viento alrededor de puentes utilizando la dinámica de fluidos computacional (CFD).
Es beneficioso investigar la presión del viento en los componentes del puente utilizando una simulación por computadora. Es necesario determinar los parámetros de simulación del puente y el campo de viento a su alrededor; por lo tanto, se pueden evaluar con precisión sus impactos en las fuerzas aplicadas en el puente.
Las demandas de diseño de las estructuras de puentes requieren una investigación rigurosa de la acción del viento, especialmente en condiciones climáticas extremas. Garantizar la estabilidad de los puentes de grandes luces, ya que sus características y formaciones son más propensas a la carga de viento, se encuentra entre las principales consideraciones de diseño [3].
3.1. Parámetros de simulación
La velocidad básica del viento se elige 22 m/s según el mapa de viento de Suecia y la ubicación del puente de Kalix según EN 1991-1-4 [5] y el código sueco BFS 2019: 1 EKS 11; ver figura 1. La superficie libre sobre el agua se considera un área expuesta a la carga de viento. La dirección del ataque del viento dominante se considera perpendicular al tablero del puente.
Las simulaciones actuales se basan en tres escenarios que incluyen: viento extremo, frío extremo y valor de diseño para un período de retorno de 3000 años. Cada condición tiene diferentes valores de temperatura, viento básico velocidad, viscosidad cinemática y densidad del aire, como se muestra en la Tabla 1. Los conjuntos de datos meteorológicos se sintetizaron para dos semanas meteorológicas extremas durante el período de 30 años de 2040-2069, considerando 13 escenarios climáticos futuros diferentes con diferentes modelos climáticos globales (GCM) y rutas de concentración representativas (RCP).
Se seleccionaron una semana de frío extremo y una semana de viento extremo utilizando el enfoque desarrollado de Nik [7]. El planteamiento se adaptó a las necesidades de este trabajo, considerando el horario semanal en lugar de mensual. Se ha verificado la aplicación del enfoque para simulaciones complejas, incluidos los sistemas de energía Consulte [7]Consulte [8], hidrotermal Consulte [ 9] y simulaciones de microclimas Consulte [10].
Para considerar las condiciones climáticas extremas de una infraestructura muy importante, el valor de la velocidad básica del viento debe transferirse del período de retorno de 50 años a 3000 años como se indica en la ecuación 1 [6]. El perfil de velocidad y turbulencia se crea en base a EN 1991-1-4 [5] para la categoría de terreno 0 (Z0 = 0,003 my Zmín = 1 m), donde Z0 y Zmín son la longitud de rugosidad y la altura mínima, respectivamente. La variación de la velocidad del viento con la altura se define en la ecuación 2, donde co (z) es el factor de orografía tomado como 1, vm (z) es la velocidad media del viento a la altura z, kr es el factor del terreno que depende de la longitud de la rugosidad , e Iv (z) es la intensidad de la turbulencia; ver ecuación 3.���50=[0.36+0.1ln12�] 1�����=��·ln��0·��� [2]���=�����=�1�0�·ln�/�0 ��� ����≤�≤���� [3]���=������ ��� �<���� [4]
Se calcula que el valor de la velocidad del viento para T = período de retorno de 3000 años es de 31 m/s; por lo tanto, los diagramas de velocidad del viento e intensidad de turbulencia se obtienen como se muestra en la figura 2.
Para que las investigaciones sean precisas en el flujo alrededor de estructuras importantes como puentes, se aplica un enfoque híbrido que incluye simulaciones de remolinos desprendidos retardados (DDES) y es computacionalmente eficiente [11][12]. Este modelo de turbulencia usa un método RANS cerca de las capas límite y el método LES lejos de las capas límite y en el área del flujo de la región separada ‘.
En el primer paso, el enfoque de simulación de remolinos separados se ha ampliado para adquirir predicciones de fuerza fiables en los modelos con un gran impacto del flujo separado. Hay varios ejemplos en la parte de revisión de Spalart Consulte [11] para varios casos que usan la aplicación del modelo de turbulencia de simulación de remolino separado (DES).
La formulación DES inicial [13] se desarrolla utilizando el enfoque de Spalart-Allmaras. Con respecto a la transición del enfoque RANS al LES, se revisa el término de destrucción en la ecuación de transporte de viscosidad modificada: la distancia entre un punto en el dominio y la superficie sólida más cercana (d) se sustituye por el factor introducido por:�~=���(�.����·∆)
Se ha empleado un enfoque modificado de DES, conocido como simulación de remolinos desprendidos retardados (DDES), para dominar el probable problema de la “separación inducida por la rejilla” (GIS) que está relacionado con la geometría de la rejilla. El objetivo de este nuevo enfoque es confirmar que el modelado de turbulencia se mantiene en modo RANS en todas las capas de contorno [14]. Por lo tanto, la definición del parámetro se modifica como se define:�~=�-�����(0. �-����·�) 6
donde fd es una función de filtro que considera un valor de 0 en las capas límite cercanas al muro (zona RANS) y un valor de 1 en las áreas donde se realizó la separación del flujo (zona LES).
3.3. Rejilla computacional y resultados
RWIND 2.01 Pro se emplea para la simulación de viento CFD, que usa el código CFD externo OpenFOAM® versión 17.10. La simulación CFD tridimensional se realiza como una simulación de viento transitorio para flujo turbulento incompresible utilizando el algoritmo SIMPLE (Método semi-implícito para ecuaciones vinculadas a presión).
En la simulación actual, el solucionador de estado estacionario se considera como la condición inicial, lo que significa que cuando se está calculando el flujo transitorio, el cálculo del estado estacionario de la condición inicial comienza en la primera parte de la simulación y tan pronto como se calcula. completado, el cálculo de transitorios se iniciará automáticamente.
La cuadrícula computacional se realiza mediante 8.057.279 celdas tridimensionales y 8.820.901 nudos, también se consideran las dimensiones del dominio del túnel de viento 2000 m * 1000 m * 100 m (largo, ancho, alto) como se muestra en la figura 3. El volumen mínimo de la celda es de 6,34 * 10-5 m3, el volumen máximo es de 812,30 m3 y la desviación máxima es de 1,80.
La presión residual final se considera 5 * 10-5. El proceso de generación de mallas e independencia de la rejilla se ha realizado utilizando los cuatro tamaños de malla que se muestran en la figura 4 para la malla de referencia, y finalmente se ha conseguido la independencia de la rejilla.
Se han realizado tres simulaciones para obtener el valor de la presión del viento para condiciones climáticas extremas y el valor de cálculo del viento que se muestra en la Fig. 5. Para cada escenario, el resultado de la presión del viento se obtiene utilizando el modelo de turbulencia transitoria DDES con respecto a 30 (s) de duración que incluye 60 capas de tiempo (Δt = 0,5 s).
Se puede observar que el área frontal del puente está expuesta a la presión del viento positiva y la cantidad de presión aumenta en la altura cerca del borde del tablero para todos los escenarios. Además, la Fig. 5. ilustra los valores negativos de la presión del viento en su totalidad en la superficie de la cubierta. El valor de pertenencia para el período de 3000 años es mucho más alto que los otros escenarios.
Es importante tener en cuenta que el intervalo de la velocidad del viento de entrada tiene un gran impacto en el valor de la presión en la superficie más que en los otros parámetros. Además, para cada escenario, el intervalo más alto de presión del viento y succión durante el tiempo total debe considerarse como una carga de viento crítica impuesta a la estructura. El valor más bajo de la presión en la superficie se obtiene en el escenario de condiciones de frío extremo, mientras que en condiciones de mucho viento, el valor de la presión se vuelve un orden de magnitud más alto.
Además, es importante tener en cuenta que el comportamiento del puente sería completamente diferente debido a las diferentes temperaturas del aire, y puede ocurrir un posible caso crítico en el escenario que experimente una presión menor. Con respecto al valor de entrada de cada escenario, el rango más alto de presión del viento pertenece al nivel de diseño debido al período de retorno de 3000 años, que ha recibido la velocidad del viento más alta como velocidad de entrada.
4. Simulación hidráulica
Los pilares de los puentes a través del río pueden bloquear el flujo al reducir la sección transversal del río, crear corrientes parásitas locales y cambiar la velocidad del flujo, lo que puede ejercer presión en las superficies de los pilares. Cuando el río fluye hacia los pilares del puente, el proceso del flujo de agua alrededor de la base se puede dividir en dos partes: aplicando presión en el momento en que el agua golpea el pilar del puente y después de la presión inicial cuando el agua fluye alrededor de los pilares [15].
Cuando el agua alcanza los pilares del puente a una cierta velocidad, el efecto de la presión sobre los pilares es mucho mayor que la presión del fluido que queda a su alrededor. Debido a los desarrollos de la ciencia de la computación, así como al desarrollo cada vez mayor de los códigos dinámicos de fluidos computacionales, se han utilizado ampliamente varias simulaciones numéricas y se ha demostrado que los resultados de muchas simulaciones son consistentes con los resultados experimentales [16].
Por ello, en esta investigación se ha utilizado el método de la dinámica de fluidos computacional para simular los fenómenos que gobiernan el comportamiento del flujo de los ríos. Para este estudio se ha seleccionado una solución tridimensional basada en cálculos numéricos utilizando el modelo de turbulencia LES. La simulación tridimensional del flujo del río en diferentes direcciones y velocidades nos permite calcular y analizar todas las presiones en la superficie de los pilares del puente en diferentes intervalos de tiempo.
4.1. Parámetros de simulación
El flujo del río se puede definir como un flujo de dos fases, que incluye agua y aire, en un canal abierto. El flujo de canal abierto es un flujo de fluido con una superficie libre en la que la presión atmosférica se distribuye uniformemente y se crea por el peso del fluido. Para simular este tipo de flujo se utiliza el método multifase VOF.
El programa Flow3D, disponible en el mercado, utiliza los métodos de fracciones volumétricas VOF y FAVOF. En el método VOF, el dominio de modelado se divide primero en celdas de elementos o volúmenes de controles más pequeños. Para los elementos que contienen fluidos, se mantienen valores numéricos para cada una de las variables de flujo dentro de ellos.
Estos valores representan la media volumétrica de los valores en cada elemento. En las corrientes superficiales libres, no todas las celdas están llenas de líquido; algunas celdas en la superficie de flujo están medio llenas. En este caso, se define una cantidad llamada volumen de fluido, F, que representa la parte de la celda que se llena con el fluido.
Después de determinar la posición y el ángulo de la superficie del flujo, será posible aplicar las condiciones de contorno apropiadas en la superficie del flujo para calcular el movimiento del fluido. A medida que se mueve el fluido, el valor de F también cambia con él. Las superficies libres son monitoreadas automáticamente por el movimiento de fluido dentro de una red fija. El método FAVOR se usa para determinar la geometría.
También se puede usar otra cantidad de fracción volumétrica para determinar el nivel de un cuerpo rígido desocupado ( Vf ). Cuando se conoce el volumen que ocupa el cuerpo rígido en cada celda, el límite del fluido dentro de la red fija se puede determinar como VOF. Este límite se usa para determinar las condiciones de contorno del muro que sigue el arroyo. En general, la ecuación de continuidad de masa es la siguiente:��𝜕�𝜕�+𝜕𝜕�(����)+�𝜕𝜕�(����)+𝜕𝜕�(����)+������=���� 10
Las ecuaciones de movimiento para los componentes de la velocidad de un fluido en coordenadas 3D, o en otras palabras, las ecuaciones de Navier-Stokes, son las siguientes:𝜕�𝜕�+1�����𝜕�𝜕�+���𝜕�𝜕�+���𝜕�𝜕�+��2�����=-1�𝜕�𝜕�+��+��-��-��������-��-��� 11𝜕�𝜕�+1�����𝜕�𝜕�+���𝜕�𝜕�+���𝜕�𝜕�+��������=-�1�𝜕�𝜕�+��+��-��-��������-��-��� 12𝜕�𝜕�+1�����𝜕�𝜕�+���𝜕�𝜕�+���𝜕�𝜕�=-1�𝜕�𝜕�+��+��-��-��������-��-��� 13
Donde VF es la relación del volumen abierto al flujo, ρ es la densidad del fluido, (u, v, w) son las componentes de la velocidad en las direcciones x, y y z, respectivamente, R SOR es la función de la fuente, (Ax, Ay, Az ) son las áreas fraccionales, (Gx, Gy, Gz ) son las fuerzas gravitacionales, (fx, fy, fz ) son las aceleraciones de la viscosidad y (bx, by, bz ) son las pérdidas de flujo en medios porosos en las direcciones x, y, z, respectivamente [17].
La zona de captación del río Kalix es grande y amplia, por lo que tiene un clima subpolar con inviernos fríos y largos y veranos suaves y cortos. Aproximadamente el 50% de las precipitaciones en esta zona es nieve. En mayo, por lo general, el deshielo provoca un aumento significativo en el caudal del río. Las condiciones climáticas del río se resumen en la Tabla 2, [18].
Contrariamente a la tendencia general de este estudio, la previsión de las condiciones meteorológicas mencionadas está utilizando la información meteorológica registrada en los períodos pasados. En función de la información meteorológica disponible, definimos las condiciones de contorno al realizar los cálculos.
Primero, según las dimensiones de los pilares en tres direcciones X, Y, Z, y según la dimensión longitudinal de los pilares (D = 8,5 m; véase la figura 7), el dominio se extiende 10D aguas arriba y 20D aguas abajo. Se ha utilizado el método de mallado estructurado (cartesiano) y el software Flow3D para resolver este problema. Para una cuadrícula correcta, el dominio se debe dividir en diferentes secciones.
Esta división se basa en lugares con fuertes pendientes. Usando la creación de una nueva superficie, el dominio se puede dividir en varias secciones para crear una malla regular con las dimensiones correctas y apropiadas, se puede especificar el número de celdas en cada superficie.
Esto aumenta el volumen final de las células. Por esta razón, hemos dividido este dominio en tres niveles: Grueso, medio y fino. Los resultados de los estudios de independencia de la red se muestran en la figura 6. Para comprobar los resultados calculados, primero debemos asegurarnos de que la corriente de entrada sea la correcta. Para hacer esto, el caudal de entrada se mide en el dominio de la solución y se compara con el valor base. Las dimensiones del dominio de la solución se especifican en la figura 7. Esta figura también contribuye al reconocimiento de los pilares del puente y su denominación de superficies.
Como se muestra en la Fig. 8, el caudal del río se encuentra dentro del intervalo admisible durante el 90% del tiempo de simulación y el caudal de entrada se ha simulado correctamente. Además, en la Fig. 9, la velocidad media del río se calcula en función del caudal y del área de la sección transversal del río.
Para extraer la cantidad de presión aplicada a los diferentes lados de las columnas, hemos seleccionado el intervalo de tiempo de simulación de 10 a 25 segundos (tiempo de estabilización de descarga en la cantidad de 1800 metros cúbicos por segundo). Los resultados calculados para cada lado se muestran en la Fig. 10 y 11. Los contornos de velocidad también se muestran en las Figuras 12 y 13. Estos contornos se ajustan en función de la velocidad del fluido en un momento dado.
Debido a las dimensiones del dominio de la solución y al caudal del río, el flujo de agua llega a los pilares del puente en el décimo segundo y la presión inicial del flujo del río afecta las superficies de los pilares del puente. Esta presión inicial decrece con el tiempo y se estabiliza en un rango determinado para cada lado según el área y el porcentaje de interacción con el flujo. Para los cálculos de interacción fluido-estructura (FSI), se puede usar la presión crítica calculada en el momento en que la corriente golpea los pilares.
Los efectos de las condiciones meteorológicas extremas, incluido el viento dinámico y el flujo de agua, se investigaron numéricamente para el puente de Kalix. Se definieron tres escenarios para las simulaciones dinámicas de viento, incluido el clima con mucho viento, el clima extremadamente frío y el valor de diseño para un período de retorno de 3.000 años. Aprovechando las simulaciones CFD, se determinaron las presiones del viento en pasos de 60 tiempos (30 segundos) utilizando el modelo de turbulencia transitoria DDES.
Los resultados indican diferencias significativas entre los escenarios, lo que implica la importancia de los datos de entrada, especialmente el diagrama de velocidades del viento. Se observó que el valor de diseño para el período de devolución de 3000 años tiene un impacto mucho mayor que los otros escenarios. Además, se mostró la importancia de considerar el rango más alto de presión del viento en la superficie a través de los pasos de tiempo para evaluar el comportamiento estructural del puente en la condición más crítica.
Además, se consideró el caudal máximo del río para una simulación transitoria según las condiciones meteorológicas registradas, y los pilares del puente se sometieron al caudal máximo del río durante 30 segundos. Por lo tanto, además de las condiciones físicas del flujo del río y cómo cambia la dirección del flujo aguas abajo, se cuantificaron las presiones máximas del agua en el momento en que el flujo golpea los pilares.
En el trabajo futuro, el rendimiento estructural del puente de Kalix será evaluado por imposición de la carga del viento, la presión del agua y la carga del tráfico, creando así un gemelo digital estructural que refleja la verdadera respuesta de la estructura.
6. Reconocimiento
Los autores agradecen enormemente el apoyo de Dlubal Software por proporcionar la licencia de RWIND Simulation, así como de Flow Sciences Inc. por proporcionar la licencia de FLOW-3D.
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번역된 기고 제목: 해류의 영향에 따른 어뢰 앵커 설치의 유체 역학 특성에 대한 수치 분석
Translated title of the contribution: NUMERICAL ANALYSIS OF THE HYDRODYNAMICS CHARACTERISTICS OF TORPEDO ANCHOR INSTALLATION UNDER THE INFLUENCE OF OCEAN CURRENTS
The gravity-installed anchor (GIA) is a type of the anchor foundation that is installed by penetrating the seabed using the weight of the anchor body. It has the advantages of high installation efficiency, low cost, and no requirement of additional installation facilities. The GIA type used in this study is the torpedo anchor, which has been ap-plied in practical cases widely. The purpose of this study is to investigate the numerical analysis of the anchor trans-porting during the installation of the torpedo anchor under the action of ocean currents. Therefore, this article con-siders external environmental conditions and the different forms of torpedo anchors by using computational fluid dynamics (CFD) software, FLOW-3D, to simulate the fluid-solid interaction effect on the torpedo anchor. The falling time, impact velocity, displaced angle, and horizontal displacement of the torpedo anchor were observed at an installation height (i.e., the distance between the seabed and the anchor release height) of 85 meters. The obtained results show that when the current velocity is greater, the torpedo anchor will have a larger displaced angle, which will affect the impact velocity of the anchor on the seabed and may cause insufficient penetration depth, leading to installation failure.
중력설치형 앵커(GIA)는 앵커 본체의 무게를 이용하여 해저를 관통하여 설치하는 앵커 기초의 일종이다. 설치 효율성이 높고, 비용이 저렴하며, 추가 설치 시설이 필요하지 않다는 장점이 있습니다. 본 연구에서 사용된 GIA 유형은 어뢰앵커로 실제 사례에 널리 적용되어 왔다.
본 연구의 목적은 해류의 작용에 따라 어뢰앵커 설치 시 앵커 이송에 대한 수치해석을 연구하는 것이다. 따라서 이 기사에서는 어뢰 앵커에 대한 유체-고체 상호 작용 효과를 시뮬레이션하기 위해 전산유체역학(CFD) 소프트웨어인 FLOW-3D를 사용하여 외부 환경 조건과 다양한 형태의 어뢰 앵커를 고려합니다.
어뢰앵커의 낙하시간, 충격속도, 변위각, 수평변위 등은 설치높이(즉, 해저와 앵커 해제 높이 사이의 거리) 85m에서 관찰되었다. 얻은 결과는 현재 속도가 더 높을 때 어뢰 앵커의 변위 각도가 더 커져 해저에 대한 앵커의 충격 속도에 영향을 미치고 침투 깊이가 부족하여 설치 실패로 이어질 수 있음을 보여줍니다.
Formation of a quasi-steady molten pool is one of the necessary conditions for achieving excellent quality in many laser processes. The influences of distribution characteristics of powder sizes on quasi-stability of the molten pool shape during single-track powder bed fusion-laser beam (PBF-LB) of molybdenum and the underlying mechanism were investigated.
The feasibility of improving quasi-stability of the molten pool shape by increasing the laser energy conduction effect and preheating was explored. Results show that an increase in the range of powder sizes does not significantly influence the average laser energy conduction effect in PBF-LB process. Whereas, it intensifies fluctuations of the transient laser energy conduction effect.
It also leads to fluctuations of the replenishment rate of metals, difficulty in formation of the quasi-steady molten pool, and increased probability of incomplete fusion and pores defects. As the laser power rises, the laser energy conduction effect increases, which improves the quasi-stability of the molten pool shape. When increasing the laser scanning speed, the laser energy conduction effect grows.
However, because the molten pool size reduces due to the decreased heat input, the replenishment rate of metals of the molten pool fluctuates more obviously and the quasi-stability of the molten pool shape gets worse. On the whole, the laser energy conduction effect in the PBF-LB process of Mo is low (20-40%). The main factor that affects quasi-stability of the molten pool shape is the amount of energy input per unit length of the scanning path, rather than the laser energy conduction effect.
Moreover, substrate preheating can not only enlarge the molten pool size, particularly the length, but also reduce non-uniformity and discontinuity of surface morphologies of clad metals and inhibit incomplete fusion and pores defects.
준안정 용융 풀의 형성은 많은 레이저 공정에서 우수한 품질을 달성하는 데 필요한 조건 중 하나입니다. 몰리브덴의 단일 트랙 분말층 융합 레이저 빔(PBF-LB) 동안 용융 풀 형태의 준안정성에 대한 분말 크기 분포 특성의 영향과 그 기본 메커니즘을 조사했습니다.
레이저 에너지 전도 효과와 예열을 증가시켜 용융 풀 형태의 준안정성을 향상시키는 타당성을 조사했습니다. 결과는 분말 크기 범위의 증가가 PBF-LB 공정의 평균 레이저 에너지 전도 효과에 큰 영향을 미치지 않음을 보여줍니다. 반면, 과도 레이저 에너지 전도 효과의 변동이 강화됩니다.
이는 또한 금속 보충 속도의 변동, 준안정 용융 풀 형성의 어려움, 불완전 융합 및 기공 결함 가능성 증가로 이어집니다. 레이저 출력이 증가함에 따라 레이저 에너지 전도 효과가 증가하여 용융 풀 모양의 준 안정성이 향상됩니다. 레이저 스캐닝 속도를 높이면 레이저 에너지 전도 효과가 커집니다.
그러나 열 입력 감소로 인해 용융 풀 크기가 줄어들기 때문에 용융 풀의 금속 보충 속도의 변동이 더욱 뚜렷해지고 용융 풀 형태의 준안정성이 악화됩니다.
전체적으로 Mo의 PBF-LB 공정에서 레이저 에너지 전도 효과는 낮다(20~40%). 용융 풀 형상의 준안정성에 영향을 미치는 주요 요인은 레이저 에너지 전도 효과보다는 스캐닝 경로의 단위 길이당 입력되는 에너지의 양입니다.
또한 기판 예열은 용융 풀 크기, 특히 길이를 확대할 수 있을 뿐만 아니라 클래드 금속 표면 형태의 불균일성과 불연속성을 줄이고 불완전한 융합 및 기공 결함을 억제합니다.
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Alireza Khoshkonesh1, Blaise Nsom2, Saeid Okhravi3*, Fariba Ahmadi Dehrashid4, Payam Heidarian5, Silvia DiFrancesco6 1 Department of Geography, School of Social Sciences, History, and Philosophy, Birkbeck University of London, London, UK. 2 Université de Bretagne Occidentale. IRDL/UBO UMR CNRS 6027. Rue de Kergoat, 29285 Brest, France. 3 Institute of Hydrology, Slovak Academy of Sciences, Dúbravská cesta 9, 84104, Bratislava, Slovak Republic. 4Department of Water Science and Engineering, Faculty of Agriculture, Bu-Ali Sina University, 65178-38695, Hamedan, Iran. 5 Department of Civil, Environmental, Architectural Engineering and Mathematics, University of Brescia, 25123 Brescia, Italy. 6Niccol`o Cusano University, via Don C. Gnocchi 3, 00166 Rome, Italy. * Corresponding author. Tel.: +421-944624921. E-mail: saeid.okhravi@savba.sk
Abstract
This study aimed to comprehensively investigate the influence of substrate level difference and material composition on dam break wave evolution over two different erodible beds. Utilizing the Volume of Fluid (VOF) method, we tracked free surface advection and reproduced wave evolution using experimental data from the literature. For model validation, a comprehensive sensitivity analysis encompassed mesh resolution, turbulence simulation methods, and bed load transport equations. The implementation of Large Eddy Simulation (LES), non-equilibrium sediment flux, and van Rijn’s (1984) bed load formula yielded higher accuracy compared to alternative approaches. The findings emphasize the significant effect of substrate level difference and material composition on dam break morphodynamic characteristics. Decreasing substrate level disparity led to reduced flow velocity, wavefront progression, free surface height, substrate erosion, and other pertinent parameters. Initial air entrapment proved substantial at the wavefront, illustrating pronounced air-water interaction along the bottom interface. The Shields parameter experienced a one-third reduction as substrate level difference quadrupled, with the highest near-bed concentration observed at the wavefront. This research provides fresh insights into the complex interplay of factors governing dam break wave propagation and morphological changes, advancing our comprehension of this intricate phenomenon.
이 연구는 두 개의 서로 다른 침식층에 대한 댐 파괴파 진화에 대한 기질 수준 차이와 재료 구성의 영향을 종합적으로 조사하는 것을 목표로 했습니다. VOF(유체량) 방법을 활용하여 자유 표면 이류를 추적하고 문헌의 실험 데이터를 사용하여 파동 진화를 재현했습니다.
모델 검증을 위해 메쉬 해상도, 난류 시뮬레이션 방법 및 침대 하중 전달 방정식을 포함하는 포괄적인 민감도 분석을 수행했습니다. LES(Large Eddy Simulation), 비평형 퇴적물 플럭스 및 van Rijn(1984)의 하상 부하 공식의 구현은 대체 접근 방식에 비해 더 높은 정확도를 산출했습니다.
연구 결과는 댐 붕괴 형태역학적 특성에 대한 기질 수준 차이와 재료 구성의 중요한 영향을 강조합니다. 기판 수준 차이가 감소하면 유속, 파면 진행, 자유 표면 높이, 기판 침식 및 기타 관련 매개변수가 감소했습니다.
초기 공기 포집은 파면에서 상당한 것으로 입증되었으며, 이는 바닥 경계면을 따라 뚜렷한 공기-물 상호 작용을 보여줍니다. 기판 레벨 차이가 4배로 증가함에 따라 Shields 매개변수는 1/3로 감소했으며, 파면에서 가장 높은 베드 근처 농도가 관찰되었습니다.
이 연구는 댐 파괴파 전파와 형태학적 변화를 지배하는 요인들의 복잡한 상호 작용에 대한 새로운 통찰력을 제공하여 이 복잡한 현상에 대한 이해를 향상시킵니다.
Fig. 3. Free surface and substrate profiles in all Sp and Ls cases at t = 1 s, t = 3 s, and t = 5 s, arranged left to right (note: the colour contours
correspond to the horizontal component of the flow velocity (u), expressed in m/s).
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https://doi.org/10.1016/j.coastaleng.2021.103986 Riaz, K., Aslam, H.M.S., Yaseen, M.W., Ahmad, H.H., Khoshkonesh, A., Noshin, S., 2022. Flood frequency analysis and hydraulic design of bridge at Mashan on river Kunhar. Arch. Hydroengineering Environ. Mech., 69, 1, 1–12. Ritter, A., 1892. Die Fortpflanzung der Wasserwellen. Zeitschrift des Vereines Deutscher Ingenieure, 36, 33, 947–954. (In German.) Smagorinsky, J., 1963. General circulation experiments with the primitive equations: I. The basic experiment. Mon. Weather Rev., 91, 3, 99–164. Soulsby, R.L., 1997. Dynamics of marine sands: a manual for practical applications. Oceanogr. Lit. Rev., 9, 44, 947. Spinewine, B., Capart, H., 2013. Intense bed-load due to a sudden dam-break. J. Fluid Mech., 731, 579–614. Van Rijn, L.C., 1984. Sediment transport, part I: bed load transport. J. Hydraul. Eng., 110, 10, 1431–1456. Vosoughi, F., Rakhshandehroo, G., Nikoo, M.R., Sadegh, M.,
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Yi Wei ;Genyu Chen;Nengru Tao;Wei Zhou https://doi.org/10.1063/5.0191504
In order to comprehensively reveal the evolutionary dynamics of the molten pool and the state of motion of the fluid during the high-precision laser powder bed fusion (HP-LPBF) process, this study aims to deeply investigate the specific manifestations of the multiphase flow, solidification phenomena, and heat transfer during the process by means of numerical simulation methods. Numerical simulation models of SS316L single-layer HP-LPBF formation with single and double tracks were constructed using the discrete element method and the computational fluid dynamics method. The effects of various factors such as Marangoni convection, surface tension, vapor recoil, gravity, thermal convection, thermal radiation, and evaporative heat dissipation on the heat and mass transfer in the molten pool have been paid attention to during the model construction process. The results show that the molten pool exhibits a “comet” shape, in which the temperature gradient at the front end of the pool is significantly larger than that at the tail end, with the highest temperature gradient up to 1.69 × 108 K/s. It is also found that the depth of the second track is larger than that of the first one, and the process parameter window has been determined preliminarily. In addition, the application of HP-LPBF technology helps to reduce the surface roughness and minimize the forming size.
Laser powder bed fusion (LPBF) has become a research hotspot in the field of additive manufacturing of metals due to its advantages of high-dimensional accuracy, good surface quality, high density, and high material utilization.1,2 With the rapid development of electronics, medical, automotive, biotechnology, energy, communication, and optics, the demand for microfabrication technology is increasing day by day.3 High-precision laser powder bed fusion (HP-LPBF) is one of the key manufacturing technologies for tiny parts in the fields of electronics, medical, automotive, biotechnology, energy, communication, and optics because of its process characteristics such as small focal spot diameter, small powder particle size, and thin powder layup layer thickness.4–13 Compared with LPBF, HP-LPBF has the significant advantages of smaller focal spot diameter, smaller powder particle size, and thinner layer thickness. These advantages make HP-LPBF perform better in producing micro-fine parts, high surface quality, and parts with excellent mechanical properties.
HP-LPBF is in the exploratory stage, and researchers have already done some exploratory studies on the focal spot diameter, the amount of defocusing, and the powder particle size. In order to explore the influence of changing the laser focal spot diameter on the LPBF process characteristics of the law, Wildman et al.14 studied five groups of different focal spot diameter LPBF forming 316L stainless steel (SS316L) processing effect, the smallest focal spot diameter of 26 μm, and the results confirm that changing the focal spot diameter can be achieved to achieve the energy control, so as to control the quality of forming. Subsequently, Mclouth et al.15 proposed the laser out-of-focus amount (focal spot diameter) parameter, which characterizes the distance between the forming plane and the laser focal plane. The laser energy density was controlled by varying the defocusing amount while keeping the laser parameters constant. Sample preparation at different focal positions was investigated, and their microstructures were characterized. The results show that the samples at the focal plane have finer microstructure than those away from the focal plane, which is the effect of higher power density and smaller focal spot diameter. In order to explore the influence of changing the powder particle size on the characteristics of the LPBF process, Qian et al.16 carried out single-track scanning simulations on powder beds with average powder particle sizes of 70 and 40 μm, respectively, and the results showed that the melt tracks sizes were close to each other under the same process parameters for the two particle-size distributions and that the molten pool of powder beds with small particles was more elongated and the edges of the melt tracks were relatively flat. In order to explore the superiority of HP-LPBF technology, Xu et al.17 conducted a comparative analysis of HP-LPBF and conventional LPBF of SS316L. The results showed that the average surface roughness of the top surface after forming by HP-LPBF could reach 3.40 μm. Once again, it was verified that HP-LPBF had higher forming quality than conventional LPBF. On this basis, Wei et al.6 comparatively analyzed the effects of different laser focal spot diameters on different powder particle sizes formed by LPBF. The results showed that the smaller the laser focal spot diameter, the fewer the defects on the top and side surfaces. The above research results confirm that reducing the laser focal spot diameter can obtain higher energy density and thus better forming quality.
LPBF involves a variety of complex systems and mechanisms, and the final quality of the part is influenced by a large number of process parameters.18–24 Some research results have shown that there are more than 50 factors affecting the quality of the specimen. The influencing factors are mainly categorized into three main groups: (1) laser parameters, (2) powder parameters, and (3) equipment parameters, which interact with each other to determine the final specimen quality. With the continuous development of technologies such as computational materials science and computational fluid dynamics (CFD), the method of studying the influence of different factors on the forming quality of LPBF forming process has been shifted from time-consuming and laborious experimental characterization to the use of numerical simulation methods. As a result, more and more researchers are adopting this approach for their studies. Currently, numerical simulation studies on LPBF are mainly focused on the exploration of molten pool, temperature distribution, and residual stresses.
Finite element simulation based on continuum mechanics and free surface fluid flow modeling based on fluid dynamics are two common approaches to study the behavior of LPBF molten pool.25–28 Finite element simulation focuses on the temperature and thermal stress fields, treats the powder bed as a continuum, and determines the molten pool size by plotting the elemental temperature above the melting point. In contrast, fluid dynamics modeling can simulate the 2D or 3D morphology of the metal powder pile and obtain the powder size and distribution by certain algorithms.29 The flow in the molten pool is mainly affected by recoil pressure and the Marangoni effect. By simulating the molten pool formation, it is possible to predict defects, molten pool shape, and flow characteristics, as well as the effect of process parameters on the molten pool geometry.30–34 In addition, other researchers have been conducted to optimize the laser processing parameters through different simulation methods and experimental data.35–46 Crystal growth during solidification is studied to further understand the effect of laser parameters on dendritic morphology and solute segregation.47–54 A multi-scale system has been developed to describe the fused deposition process during 3D printing, which is combined with the conductive heat transfer model and the dendritic solidification model.55,56
Relevant scholars have adopted various different methods for simulation, such as sequential coupling theory,57 Lagrangian and Eulerian thermal models,58 birth–death element method,25 and finite element method,59 in order to reveal the physical phenomena of the laser melting process and optimize the process parameters. Luo et al.60 compared the LPBF temperature field and molten pool under double ellipsoidal and Gaussian heat sources by ANSYS APDL and found that the diffusion of the laser energy in the powder significantly affects the molten pool size and the temperature field.
The thermal stresses obtained from the simulation correlate with the actual cracks,61 and local preheating can effectively reduce the residual stresses.62 A three-dimensional thermodynamic finite element model investigated the temperature and stress variations during laser-assisted fabrication and found that powder-to-solid conversion increases the temperature gradient, stresses, and warpage.63 Other scholars have predicted residual stresses and part deflection for LPBF specimens and investigated the effects of deposition pattern, heat, laser power, and scanning strategy on residual stresses, noting that high-temperature gradients lead to higher residual stresses.64–67
In short, the process of LPBF forming SS316L is extremely complex and usually involves drastic multi-scale physicochemical changes that will only take place on a very small scale. Existing literature employs DEM-based mesoscopic-scale numerical simulations to investigate the effects of process parameters on the molten pool dynamics of LPBF-formed SS316L. However, a few studies have been reported on the key mechanisms of heating and solidification, spatter, and convective behavior of the molten pool of HP-LPBF-formed SS316L with small laser focal spot diameters. In this paper, the geometrical properties of coarse and fine powder particles under three-dimensional conditions were first calculated using DEM. Then, numerical simulation models for single-track and double-track cases in the single-layer HP-LPBF forming SS316L process were developed at mesoscopic scale using the CFD method. The flow genesis of the melt in the single-track and double-track molten pools is discussed, and their 3D morphology and dimensional characteristics are discussed. In addition, the effects of laser process parameters, powder particle size, and laser focal spot diameter on the temperature field, characterization information, and defects in the molten pool are discussed.
II. MODELING
A. 3D powder bed modeling
HP-LPBF is an advanced processing technique for preparing target parts layer by layer stacking, the process of which involves repetitive spreading and melting of powders. In this process, both the powder spreading and the morphology of the powder bed are closely related to the results of the subsequent melting process, while the melted surface also affects the uniform distribution of the next layer of powder. For this reason, this chapter focuses on the modeling of the physical action during the powder spreading process and the theory of DEM to establish the numerical model of the powder bed, so as to lay a solid foundation for the accuracy of volume of fluid (VOF) and CFD.
1. DEM
DEM is a numerical technique for calculating the interaction of a large number of particles, which calculates the forces and motions of the spheres by considering each powder sphere as an independent unit. The motion of the powder particles follows the laws of classical Newtonian mechanics, including translational and rotational,38,68–70 which are expressed as follows:����¨=���+∑��ij,
(1)����¨=∑�(�ij×�ij),
(2)
where �� is the mass of unit particle i in kg, ��¨ is the advective acceleration in m/s2, And g is the gravitational acceleration in m/s2. �ij is the force in contact with the neighboring particle � in N. �� is the rotational inertia of the unit particle � in kg · m2. ��¨ is the unit particle � angular acceleration in rad/s2. �ij is the vector pointing from unit particle � to the contact point of neighboring particle �.
Equations (1) and (2) can be used to calculate the velocity and angular velocity variations of powder particles to determine their positions and velocities. A three-dimensional powder bed model of SS316L was developed using DEM. The powder particles are assumed to be perfect spheres, and the substrate and walls are assumed to be rigid. To describe the contact between the powder particles and between the particles and the substrate, a non-slip Hertz–Mindlin nonlinear spring-damping model71 was used with the following expression:�hz=��������+��[(�����ij−�eff����)−(�����+�eff����)],
(3)
where �hz is the force calculated using the Hertzian in M. �� and �� are the radius of unit particles � and � in m, respectively. �� is the overlap size of the two powder particles in m. ��, �� are the elastic constants in the normal and tangential directions, respectively. �ij is the unit vector connecting the centerlines of the two powder particles. �eff is the effective mass of the two powder particles in kg. �� and �� are the viscoelastic damping constants in the normal and tangential directions, respectively. �� and �� are the components of the relative velocities of the two powder particles. ��� is the displacement vector between two spherical particles. The schematic diagram of overlapping powder particles is shown in Fig. 1.
Schematic diagram of overlapping powder particles.
Because the particle size of the powder used for HP-LPBF is much smaller than 100 μm, the effect of van der Waals forces must be considered. Therefore, the cohesive force �jkr of the Hertz–Mindlin model was used instead of van der Waals forces,72 with the following expression:�jkr=−4��0�*�1.5+4�*3�*�3,
(4)1�*=(1−��2)��+(1−��2)��,
(5)1�*=1��+1��,
(6)
where �* is the equivalent Young’s modulus in GPa; �* is the equivalent particle radius in m; �0 is the surface energy of the powder particles in J/m2; α is the contact radius in m; �� and �� are the Young’s modulus of the unit particles � and �, respectively, in GPa; and �� and �� are the Poisson’s ratio of the unit particles � and �, respectively.
2. Model building
Figure 2 shows a 3D powder bed model generated using DEM with a coarse powder geometry of 1000 × 400 × 30 μm3. The powder layer thickness is 30 μm, and the powder bed porosity is 40%. The average particle size of this spherical powder is 31.7 μm and is normally distributed in the range of 15–53 μm. The geometry of the fine powder was 1000 × 400 × 20 μm3, with a layer thickness of 20 μm, and the powder bed porosity of 40%. The average particle size of this spherical powder is 11.5 μm and is normally distributed in the range of 5–25 μm. After the 3D powder bed model is generated, it needs to be imported into the CFD simulation software for calculation, and the imported geometric model is shown in Fig. 3. This geometric model is mainly composed of three parts: protective gas, powder bed, and substrate. Under the premise of ensuring the accuracy of the calculation, the mesh size is set to 3 μm, and the total number of coarse powder meshes is 1 704 940. The total number of fine powder meshes is 3 982 250.
Geometric modeling of the powder bed computational domain: (a) coarse powder, (b) fine powder.
B. Modeling of fluid mechanics simulation
In order to solve the flow, melting, and solidification problems involved in HP-LPBF molten pool, the study must follow the three governing equations of conservation of mass, conservation of energy, and conservation of momentum.73 The VOF method, which is the most widely used in fluid dynamics, is used to solve the molten pool dynamics model.
1. VOF
VOF is a method for tracking the free interface between the gas and liquid phases on the molten pool surface. The core idea of the method is to define a volume fraction function F within each grid, indicating the proportion of the grid space occupied by the material, 0 ≤ F ≤ 1 in Fig. 4. Specifically, when F = 0, the grid is empty and belongs to the gas-phase region; when F = 1, the grid is completely filled with material and belongs to the liquid-phase region; and when 0 < F < 1, the grid contains free surfaces and belongs to the mixed region. The direction normal to the free surface is the direction of the fastest change in the volume fraction F (the direction of the gradient of the volume fraction), and the direction of the gradient of the volume fraction can be calculated from the values of the volume fractions in the neighboring grids.74 The equations controlling the VOF are expressed as follows:𝛻����+�⋅(��→)=0,
(7)
where t is the time in s and �→ is the liquid velocity in m/s.
The material parameters of the mixing zone are altered due to the inclusion of both the gas and liquid phases. Therefore, in order to represent the density of the mixing zone, the average density �¯ is used, which is expressed as follows:72�¯=(1−�1)�gas+�1�metal,
(8)
where �1 is the proportion of liquid phase, �gas is the density of protective gas in kg/m3, and �metal is the density of metal in kg/m3.
2. Control equations and boundary conditions
Figure 5 is a schematic diagram of the HP-LPBF melting process. First, the laser light strikes a localized area of the material and rapidly heats up the area. Next, the energy absorbed in the region is diffused through a variety of pathways (heat conduction, heat convection, and surface radiation), and this process triggers complex phase transition phenomena (melting, evaporation, and solidification). In metals undergoing melting, the driving forces include surface tension and the Marangoni effect, recoil due to evaporation, and buoyancy due to gravity and uneven density. The above physical phenomena interact with each other and do not occur independently.
Laser heat sourceThe Gaussian surface heat source model is used as the laser heat source model with the following expression:�=2�0����2exp(−2�12��2),(9)where � is the heat flow density in W/m2, �0 is the absorption rate of SS316L, �� is the radius of the laser focal spot in m, and �1 is the radial distance from the center of the laser focal spot in m. The laser focal spot can be used for a wide range of applications.
Energy absorptionThe formula for calculating the laser absorption �0 of SS316L is as follows:�0=0.365(�0[1+�0(�−20)]/�)0.5,(10)where �0 is the direct current resistivity of SS316L at 20 °C in Ω m, �0 is the resistance temperature coefficient in ppm/°C, � is the temperature in °C, and � is the laser wavelength in m.
Heat transferThe basic principle of heat transfer is conservation of energy, which is expressed as follows:𝛻𝛻𝛻�(��)��+�·(��→�)=�·(�0����)+��,(11)where � is the density of liquid phase SS316L in kg/m3, �� is the specific heat capacity of SS316L in J/(kg K), 𝛻� is the gradient operator, t is the time in s, T is the temperature in K, 𝛻�� is the temperature gradient, �→ is the velocity vector, �0 is the coefficient of thermal conduction of SS316L in W/(m K), and �� is the thermal energy dissipation term in the molten pool.
Molten pool flowThe following three conditions need to be satisfied for the molten pool to flow:
Conservation of mass with the following expression:𝛻�·(��→)=0.(12)
Conservation of momentum (Navier–Stokes equation) with the following expression:𝛻𝛻𝛻𝛻���→��+�(�→·�)�→=�·[−pI+�(��→+(��→)�)]+�,(13)where � is the pressure in Pa exerted on the liquid phase SS316L microelement, � is the unit matrix, � is the fluid viscosity in N s/m2, and � is the volumetric force (gravity, atmospheric pressure, surface tension, vapor recoil, and the Marangoni effect).
Surface tension and the Marangoni effectThe effect of temperature on the surface tension coefficient is considered and set as a linear relationship with the following expression:�=�0−��dT(�−��),(14)where � is the surface tension of the molten pool at temperature T in N/m, �� is the melting temperature of SS316L in K, �0 is the surface tension of the molten pool at temperature �� in Pa, and σdσ/ dT is the surface tension temperature coefficient in N/(m K).In general, surface tension decreases with increasing temperature. A temperature gradient causes a gradient in surface tension that drives the liquid to flow, known as the Marangoni effect.
Metal vapor recoilAt higher input energy densities, the maximum temperature of the molten pool surface reaches the evaporation temperature of the material, and a gasification recoil pressure occurs vertically downward toward the molten pool surface, which will be the dominant driving force for the molten pool flow.75 The expression is as follows:��=0.54�� exp ���−���0���,(15)where �� is the gasification recoil pressure in Pa, �� is the ambient pressure in kPa, �� is the latent heat of evaporation in J/kg, �0 is the gas constant in J/(mol K), T is the surface temperature of the molten pool in K, and Te is the evaporation temperature in K.
Solid–liquid–gas phase transitionWhen the laser hits the powder layer, the powder goes through three stages: heating, melting, and solidification. During the solidification phase, mutual transformations between solid, liquid, and gaseous states occur. At this point, the latent heat of phase transition absorbed or released during the phase transition needs to be considered.68 The phase transition is represented based on the relationship between energy and temperature with the following expression:�=�����,(�<��),�(��)+�−����−����,(��<�<��)�(��)+(�−��)����,(��<�),,(16)where �� and �� are solid and liquid phase density, respectively, of SS316L in kg/m3. �� and �� unit volume of solid and liquid phase-specific heat capacity, respectively, of SS316L in J/(kg K). �� and ��, respectively, are the solidification temperature and melting temperature of SS316L in K. �� is the latent heat of the phase transition of SS316L melting in J/kg.
3. Assumptions
The CFD model was computed using the commercial software package FLOW-3D.76 In order to simplify the calculation and solution process while ensuring the accuracy of the results, the model makes the following assumptions:
It is assumed that the effects of thermal stress and material solid-phase thermal expansion on the calculation results are negligible.
The molten pool flow is assumed to be a Newtonian incompressible laminar flow, while the effects of liquid thermal expansion and density on the results are neglected.
It is assumed that the surface tension can be simplified to an equivalent pressure acting on the free surface of the molten pool, and the effect of chemical composition on the results is negligible.
Neglecting the effect of the gas flow field on the molten pool.
The mass loss due to evaporation of the liquid metal is not considered.
The influence of the plasma effect of the molten metal on the calculation results is neglected.
It is worth noting that the formulation of assumptions requires a trade-off between accuracy and computational efficiency. In the above models, some physical phenomena that have a small effect or high difficulty on the calculation results are simplified or ignored. Such simplifications make numerical simulations more efficient and computationally tractable, while still yielding accurate results.
4. Initial conditions
The preheating temperature of the substrate was set to 393 K, at which time all materials were in the solid state and the flow rate was zero.
5. Material parameters
The material used is SS316L and the relevant parameters required for numerical simulations are shown in Table I.46,77,78
TABLE I.
SS316L-related parameters.
Property
Symbol
Value
Density of solid metal (kg/m3)
�metal
7980
Solid phase line temperature (K)
��
1658
Liquid phase line temperature (K)
��
1723
Vaporization temperature (K)
��
3090
Latent heat of melting ( J/kg)
��
2.60×105
Latent heat of evaporation ( J/kg)
��
7.45×106
Surface tension of liquid phase (N /m)
�
1.60
Liquid metal viscosity (kg/m s)
��
6×10−3
Gaseous metal viscosity (kg/m s)
�gas
1.85×10−5
Temperature coefficient of surface tension (N/m K)
��/�T
0.80×10−3
Molar mass ( kg/mol)
M
0.05 593
Emissivity
�
0.26
Laser absorption
�0
0.35
Ambient pressure (kPa)
��
101 325
Ambient temperature (K)
�0
300
Stefan–Boltzmann constant (W/m2 K4)
�
5.67×10−8
Thermal conductivity of metals ( W/m K)
�
24.55
Density of protective gas (kg/m3)
�gas
1.25
Coefficient of thermal expansion (/K)
��
16×10−6
Generalized gas constant ( J/mol K)
R
8.314
III. RESULTS AND DISCUSSION
With the objective of studying in depth the evolutionary patterns of single-track and double-track molten pool development, detailed observations were made for certain specific locations in the model, as shown in Fig. 6. In this figure, P1 and P2 represent the longitudinal tangents to the centers of the two melt tracks in the XZ plane, while L1 is the transverse profile in the YZ plane. The scanning direction is positive and negative along the X axis. Points A and B are the locations of the centers of the molten pool of the first and second melt tracks, respectively (x = 1.995 × 10−4, y = 5 × 10−7, and z = −4.85 × 10−5).
A series of single-track molten pool simulation experiments were carried out in order to investigate the influence law of laser power as well as scanning speed on the HP-LPBF process. Figure 7 demonstrates the evolution of the 3D morphology and temperature field of the single-track molten pool in the time period of 50–500 μs under a laser power of 100 W and a scanning speed of 800 mm/s. The powder bed is in the natural cooling state. When t = 50 μs, the powder is heated by the laser heat and rapidly melts and settles to form the initial molten pool. This process is accompanied by partial melting of the substrate and solidification together with the melted powder. The molten pool rapidly expands with increasing width, depth, length, and temperature, as shown in Fig. 7(a). When t = 150 μs, the molten pool expands more obviously, and the temperature starts to transfer to the surrounding area, forming a heat-affected zone. At this point, the width of the molten pool tends to stabilize, and the temperature in the center of the molten pool has reached its peak and remains largely stable. However, the phenomenon of molten pool spatter was also observed in this process, as shown in Fig. 7(b). As time advances, when t = 300 μs, solidification begins to occur at the tail of the molten pool, and tiny ripples are produced on the solidified surface. This is due to the fact that the melt flows toward the region with large temperature gradient under the influence of Marangoni convection and solidifies together with the melt at the end of the bath. At this point, the temperature gradient at the front of the bath is significantly larger than at the end. While the width of the molten pool was gradually reduced, the shape of the molten pool was gradually changed to a “comet” shape. In addition, a slight depression was observed at the top of the bath because the peak temperature at the surface of the bath reached the evaporation temperature, which resulted in a recoil pressure perpendicular to the surface of the bath downward, creating a depressed region. As the laser focal spot moves and is paired with the Marangoni convection of the melt, these recessed areas will be filled in as shown in Fig. 7(c). It has been shown that the depressed regions are the result of the coupled effect of Marangoni convection, recoil pressure, and surface tension.79 By t = 500 μs, the width and height of the molten pool stabilize and show a “comet” shape in Fig. 7(d).
Single-track molten pool process: (a) t = 50 ��, (b) t = 150 ��, (c) t = 300 ��, (d) t = 500 ��.
Figure 8 depicts the velocity vector diagram of the P1 profile in a single-track molten pool, the length of the arrows represents the magnitude of the velocity, and the maximum velocity is about 2.36 m/s. When t = 50 μs, the molten pool takes shape, and the velocities at the two ends of the pool are the largest. The variation of the velocities at the front end is especially more significant in Fig. 8(a). As the time advances to t = 150 μs, the molten pool expands rapidly, in which the velocity at the tail increases and changes more significantly, while the velocity at the front is relatively small. At this stage, the melt moves backward from the center of the molten pool, which in turn expands the molten pool area. The melt at the back end of the molten pool center flows backward along the edge of the molten pool surface and then converges along the edge of the molten pool to the bottom center, rising to form a closed loop. Similarly, a similar closed loop is formed at the front end of the center of the bath, but with a shorter path. However, a large portion of the melt in the center of the closed loop formed at the front end of the bath is in a nearly stationary state. The main cause of this melt flow phenomenon is the effect of temperature gradient and surface tension (the Marangoni effect), as shown in Figs. 8(b) and 8(e). This dynamic behavior of the melt tends to form an “elliptical” pool. At t = 300 μs, the tendency of the above two melt flows to close the loop is more prominent and faster in Fig. 8(c). When t = 500 μs, the velocity vector of the molten pool shows a stable trend, and the closed loop of melt flow also remains stable. With the gradual laser focal spot movement, the melt is gradually solidified at its tail, and finally, a continuous and stable single track is formed in Fig. 8(d).
Vector plot of single-track molten pool velocity in XZ longitudinal section: (a) t = 50 ��, (b) t = 150 ��, (c) t = 300 ��, (d) t = 500 ��, (e) molten pool flow.
In order to explore in depth the transient evolution of the molten pool, the evolution of the single-track temperature field and the melt flow was monitored in the YZ cross section. Figure 9(a) shows the state of the powder bed at the initial moment. When t = 250 μs, the laser focal spot acts on the powder bed and the powder starts to melt and gradually collects in the molten pool. At this time, the substrate will also start to melt, and the melt flow mainly moves in the downward and outward directions and the velocity is maximum at the edges in Fig. 9(b). When t = 300 μs, the width and depth of the molten pool increase due to the recoil pressure. At this time, the melt flows more slowly at the center, but the direction of motion is still downward in Fig. 9(c). When t = 350 μs, the width and depth of the molten pool further increase, at which time the intensity of the melt flow reaches its peak and the direction of motion remains the same in Fig. 9(d). When t = 400 μs, the melt starts to move upward, and the surrounding powder or molten material gradually fills up, causing the surface of the molten pool to begin to flatten. At this time, the maximum velocity of the melt is at the center of the bath, while the velocity at the edge is close to zero, and the edge of the melt starts to solidify in Fig. 9(e). When t = 450 μs, the melt continues to move upward, forming a convex surface of the melt track. However, the melt movement slows down, as shown in Fig. 9(f). When t = 500 μs, the melt further moves upward and its speed gradually becomes smaller. At the same time, the melt solidifies further, as shown in Fig. 9(g). When t = 550 μs, the melt track is basically formed into a single track with a similar “mountain” shape. At this stage, the velocity is close to zero only at the center of the molten pool, and the flow behavior of the melt is poor in Fig. 9(h). At t = 600 μs, the melt stops moving and solidification is rapidly completed. Up to this point, a single track is formed in Fig. 9(i). During the laser action on the powder bed, the substrate melts and combines with the molten state powder. The powder-to-powder fusion is like the convergence of water droplets, which are rapidly fused by surface tension. However, the fusion between the molten state powder and the substrate occurs driven by surface tension, and the molten powder around the molten pool is pulled toward the substrate (a wetting effect occurs), which ultimately results in the formation of a monolithic whole.38,80,81
Evolution of single-track molten pool temperature and melt flow in the YZ cross section: (a) t = 0 ��, (b) t = 250 ��, (c) t = 300 ��, (d) t = 350 ��, (e) t = 400 ��, (f) t = 450 ��, (g) t = 500 ��, (h) t = 550 ��, (i) t = 600 ��.
The wetting ability between the liquid metal and the solid substrate in the molten pool directly affects the degree of balling of the melt,82,83 and the wetting ability can be measured by the contact angle of a single track in Fig. 10. A smaller value of contact angle represents better wettability. The contact angle α can be calculated by�=�1−�22,
(17)
where �1 and �2 are the contact angles of the left and right regions, respectively.
Relevant studies have confirmed that the wettability is better at a contact angle α around or below 40°.84 After measurement, a single-track contact angle α of about 33° was obtained under this process parameter, which further confirms the good wettability.
B. Double-track simulation
In order to deeply investigate the influence of hatch spacing on the characteristics of the HP-LPBF process, a series of double-track molten pool simulation experiments were systematically carried out. Figure 11 shows in detail the dynamic changes of the 3D morphology and temperature field of the double-track molten pool in the time period of 2050–2500 μs under the conditions of laser power of 100 W, scanning speed of 800 mm/s, and hatch spacing of 0.06 mm. By comparing the study with Fig. 7, it is observed that the basic characteristics of the 3D morphology and temperature field of the second track are similar to those of the first track. However, there are subtle differences between them. The first track exhibits a basically symmetric shape, but the second track morphology shows a slight deviation influenced by the difference in thermal diffusion rate between the solidified metal and the powder. Otherwise, the other characteristic information is almost the same as that of the first track. Figure 12 shows the velocity vector plot of the P2 profile in the double-track molten pool, with a maximum velocity of about 2.63 m/s. The melt dynamics at both ends of the pool are more stable at t = 2050 μs, where the maximum rate of the second track is only 1/3 of that of the first one. Other than that, the rest of the information is almost no significant difference from the characteristic information of the first track. Figure 13 demonstrates a detailed observation of the double-track temperature field and melts flow in the YZ cross section, and a comparative study with Fig. 9 reveals that the width of the second track is slightly wider. In addition, after the melt direction shifts from bottom to top, the first track undergoes four time periods (50 μs) to reach full solidification, while the second track takes five time periods. This is due to the presence of significant heat buildup in the powder bed after the forming of the first track, resulting in a longer dynamic time of the melt and an increased molten pool lifetime. In conclusion, the level of specimen forming can be significantly optimized by adjusting the laser power and hatch spacing.
Evolution of double-track molten pool temperature and melt flow in the YZ cross section: (a) t = 2250 ��, (b) t = 2300 ��, (c) t = 2350 ��, (d) t = 2400 ��, (e) t = 2450 ��, (f) t = 2500 ��, (g) t = 2550 ��, (h) t = 2600 ��, (i) t = 2650 ��.
In order to quantitatively detect the molten pool dimensions as well as the remolten region dimensions, the molten pool characterization information in Fig. 14 is constructed by drawing the boundary on the YZ cross section based on the isothermal surface of the liquid phase line. It can be observed that the heights of the first track and second track are basically the same, but the depth of the second track increases relative to the first track. The molten pool width is mainly positively correlated with the laser power as well as the scanning speed (the laser line energy density �). However, the remelted zone width is negatively correlated with the hatch spacing (the overlapping ratio). Overall, the forming quality of the specimens can be directly influenced by adjusting the laser power, scanning speed, and hatch spacing.
Double-track molten pool characterization information on YZ cross section.
In order to study the variation rule of the temperature in the center of the molten pool with time, Fig. 15 demonstrates the temperature variation curves with time for two reference points, A and B. Among them, the red dotted line indicates the liquid phase line temperature of SS316L. From the figure, it can be seen that the maximum temperature at the center of the molten pool in the first track is lower than that in the second track, which is mainly due to the heat accumulation generated after passing through the first track. The maximum temperature gradient was calculated to be 1.69 × 108 K/s. When the laser scanned the first track, the temperature in the center of the molten pool of the second track increased slightly. Similarly, when the laser scanned the second track, a similar situation existed in the first track. Since the temperature gradient in the second track is larger than that in the first track, the residence time of the liquid phase in the molten pool of the first track is longer than that of the second track.
Temperature profiles as a function of time for two reference points A and B.
C. Simulation analysis of molten pool under different process parameters
In order to deeply investigate the effects of various process parameters on the mesoscopic-scale temperature field, molten pool characteristic information and defects of HP-LPBF, numerical simulation experiments on mesoscopic-scale laser power, scanning speed, and hatch spacing of double-track molten pools were carried out.
1. Laser power
Figure 16 shows the effects of different laser power on the morphology and temperature field of the double-track molten pool at a scanning speed of 800 mm/s and a hatch spacing of 0.06 mm. When P = 50 W, a smaller molten pool is formed due to the lower heat generated by the Gaussian light source per unit time. This leads to a smaller track width, which results in adjacent track not lapping properly and the presence of a large number of unmelted powder particles, resulting in an increase in the number of defects, such as pores in the specimen. The surface of the track is relatively flat, and the depth is small. In addition, the temperature gradient before and after the molten pool was large, and the depression location appeared at the biased front end in Fig. 16(a). When P = 100 W, the surface of the track is flat and smooth with excellent lap. Due to the Marangoni effect, the velocity field of the molten pool is in the form of “vortex,” and the melt has good fluidity, and the maximum velocity reaches 2.15 m/s in Fig. 16(b). When P = 200 W, the heat generated by the Gaussian light source per unit time is too large, resulting in the melt rapidly reaching the evaporation temperature, generating a huge recoil pressure, forming a large molten pool, and the surface of the track is obviously raised. The melt movement is intense, especially the closed loop at the center end of the molten pool. At this time, the depth and width of the molten pool are large, leading to the expansion of the remolten region and the increased chance of the appearance of porosity defects in Fig. 16(c). The results show that at low laser power, the surface tension in the molten pool is dominant. At high laser power, recoil pressure is its main role.
Simulation results of double-track molten pool under different laser powers: (a) P = 50 W, (b) P = 100 W, (c) P = 200 W.
Table II shows the effect of different laser powers on the characteristic information of the double-track molten pool at a scanning speed of 800 mm/s and a hatch spacing of 0.06 mm. The negative overlapping ratio in the table indicates that the melt tracks are not lapped, and 26/29 indicates the melt depth of the first track/second track. It can be seen that with the increase in laser power, the melt depth, melt width, melt height, and remelted zone show a gradual increase. At the same time, the overlapping ratio also increases. Especially in the process of laser power from 50 to 200 W, the melting depth and melting width increased the most, which increased nearly 2 and 1.5 times, respectively. Meanwhile, the overlapping ratio also increases with the increase in laser power, which indicates that the melting and fusion of materials are better at high laser power. On the other hand, the dimensions of the molten pool did not change uniformly with the change of laser power. Specifically, the depth-to-width ratio of the molten pool increased from about 0.30 to 0.39 during the increase from 50 to 120 W, which further indicates that the effective heat transfer in the vertical direction is greater than that in the horizontal direction with the increase in laser power. This dimensional response to laser power is mainly affected by the recoil pressure and also by the difference in the densification degree between the powder layer and the metal substrate. In addition, according to the experimental results, the contact angle shows a tendency to increase and then decrease during the process of laser power increase, and always stays within the range of less than 33°. Therefore, in practical applications, it is necessary to select the appropriate laser power according to the specific needs in order to achieve the best processing results.
TABLE II.
Double-track molten pool characterization information at different laser powers.
Laser power (W)
Depth (μm)
Width (μm)
Height (μm)
Remolten region (μm)
Overlapping ratio (%)
Contact angle (°)
50
16
54
11
/
−10
23
100
26/29
74
14
18
23.33
33
200
37/45
116
21
52
93.33
28
2. Scanning speed
Figure 17 demonstrates the effect of different scanning speeds on the morphology and temperature field of the double-track molten pool at a laser power of 100 W and a hatch spacing of 0.06 mm. With the gradual increase in scanning speed, the surface morphology of the molten pool evolves from circular to elliptical. When � = 200 mm/s, the slow scanning speed causes the material to absorb too much heat, which is very easy to trigger the overburning phenomenon. At this point, the molten pool is larger and the surface morphology is uneven. This situation is consistent with the previously discussed scenario with high laser power in Fig. 17(a). However, when � = 1600 mm/s, the scanning speed is too fast, resulting in the material not being able to absorb sufficient heat, which triggers the powder particles that fail to melt completely to have a direct effect on the bonding of the melt to the substrate. At this time, the molten pool volume is relatively small and the neighboring melt track cannot lap properly. This result is consistent with the previously discussed case of low laser power in Fig. 17(b). Overall, the ratio of the laser power to the scanning speed (the line energy density �) has a direct effect on the temperature field and surface morphology of the molten pool.
Simulation results of double-track molten pool under different scanning speed: (a) � = 200 mm/s, (b) � = 1600 mm/s.
Table III shows the effects of different scanning speed on the characteristic information of the double-track molten pool under the condition of laser power of 100 W and hatch spacing of 0.06 mm. It can be seen that the scanning speed has a significant effect on the melt depth, melt width, melt height, remolten region, and overlapping ratio. With the increase in scanning speed, the melt depth, melt width, melt height, remelted zone, and overlapping ratio show a gradual decreasing trend. Among them, the melt depth and melt width decreased faster, while the melt height and remolten region decreased relatively slowly. In addition, when the scanning speed was increased from 200 to 800 mm/s, the decreasing speeds of melt depth and melt width were significantly accelerated, while the decreasing speeds of overlapping ratio were relatively slow. When the scanning speed was further increased to 1600 mm/s, the decreasing speeds of melt depth and melt width were further accelerated, and the un-lapped condition of the melt channel also appeared. In addition, the contact angle increases and then decreases with the scanning speed, and both are lower than 33°. Therefore, when selecting the scanning speed, it is necessary to make reasonable trade-offs according to the specific situation, and take into account the factors of melt depth, melt width, melt height, remolten region, and overlapping ratio, in order to achieve the best processing results.
TABLE III.
Double-track molten pool characterization information at different scanning speeds.
Scanning speed (mm/s)
Depth (μm)
Width (μm)
Height (μm)
Remolten region (μm)
Overlapping ratio (%)
Contact angle (°)
200
55/68
182
19/32
124
203.33
22
1600
13
50
11
/
−16.67
31
3. Hatch spacing
Figure 18 shows the effect of different hatch spacing on the morphology and temperature field of the double-track molten pool under the condition of laser power of 100 W and scanning speed of 800 mm/s. The surface morphology and temperature field of the first track and second track are basically the same, but slightly different. The first track shows a basically symmetric morphology along the scanning direction, while the second track shows a slight offset due to the difference in the heat transfer rate between the solidified material and the powder particles. When the hatch spacing is too small, the overlapping ratio increases and the probability of defects caused by remelting phenomenon grows. When the hatch spacing is too large, the neighboring melt track cannot overlap properly, and the powder particles are not completely melted, leading to an increase in the number of holes. In conclusion, the ratio of the line energy density � to the hatch spacing (the volume energy density E) has a significant effect on the temperature field and surface morphology of the molten pool.
Simulation results of double-track molten pool under different hatch spacings: (a) H = 0.03 mm, (b) H = 0.12 mm.
Table IV shows the effects of different hatch spacing on the characteristic information of the double-track molten pool under the condition of laser power of 100 W and scanning speed of 800 mm/s. It can be seen that the hatch spacing has little effect on the melt depth, melt width, and melt height, but has some effect on the remolten region. With the gradual expansion of hatch spacing, the remolten region shows a gradual decrease. At the same time, the overlapping ratio also decreased with the increase in hatch spacing. In addition, it is observed that the contact angle shows a tendency to increase and then remain stable when the hatch spacing increases, which has a more limited effect on it. Therefore, trade-offs and decisions need to be made on a case-by-case basis when selecting the hatch spacing.
TABLE IV.
Double-track molten pool characterization information at different hatch spacings.
Hatch spacing (mm)
Depth (μm)
Width (μm)
Height (μm)
Remolten region (μm)
Overlapping ratio (%)
Contact angle (°)
0.03
25/27
82
14
59
173.33
30
0.12
26
78
14
/
−35
33
In summary, the laser power, scanning speed, and hatch spacing have a significant effect on the formation of the molten pool, and the correct selection of these three process parameters is crucial to ensure the forming quality. In addition, the melt depth of the second track is slightly larger than that of the first track at higher line energy density � and volume energy density E. This is mainly due to the fact that a large amount of heat accumulation is generated after the first track, forming a larger molten pool volume, which leads to an increase in the melt depth.
D. Simulation analysis of molten pool with powder particle size and laser focal spot diameter
Figure 19 demonstrates the effect of different powder particle sizes and laser focal spot diameters on the morphology and temperature field of the double-track molten pool under a laser power of 100 W, a scanning speed of 800 mm/s, and a hatch spacing of 0.06 mm. In the process of melting coarse powder with small laser focal spot diameter, the laser energy cannot completely melt the larger powder particles, resulting in their partial melting and further generating excessive pore defects. The larger powder particles tend to generate zigzag molten pool edges, which cause an increase in the roughness of the melt track surface. In addition, the molten pool is also prone to generate the present spatter phenomenon, which can directly affect the quality of forming. The volume of the formed molten pool is relatively small, while the melt depth, melt width, and melt height are all smaller relative to the fine powder in Fig. 19(a). In the process of melting fine powders with a large laser focal spot diameter, the laser energy is able to melt the fine powder particles sufficiently, even to the point of overmelting. This results in a large number of fine spatters being generated at the edge of the molten pool, which causes porosity defects in the melt track in Fig. 19(b). In addition, the maximum velocity of the molten pool is larger for large powder particle sizes compared to small powder particle sizes, which indicates that the temperature gradient in the molten pool is larger for large powder particle sizes and the melt motion is more intense. However, the size of the laser focal spot diameter has a relatively small effect on the melt motion. However, a larger focal spot diameter induces a larger melt volume with greater depth, width, and height. In conclusion, a small powder size helps to reduce the surface roughness of the specimen, and a small laser spot diameter reduces the minimum forming size of a single track.
Simulation results of double-track molten pool with different powder particle size and laser focal spot diameter: (a) focal spot = 25 μm, coarse powder, (b) focal spot = 80 μm, fine powder.
Table V shows the maximum temperature gradient at the reference point for different powder sizes and laser focal spot diameters. As can be seen from the table, the maximum temperature gradient is lower than that of HP-LPBF for both coarse powders with a small laser spot diameter and fine powders with a large spot diameter, a phenomenon that leads to an increase in the heat transfer rate of HP-LPBF, which in turn leads to a corresponding increase in the cooling rate and, ultimately, to the formation of finer microstructures.
TABLE V.
Maximum temperature gradient at the reference point for different powder particle sizes and laser focal spot diameters.
Laser power (W)
Scanning speed (mm/s)
Hatch spacing (mm)
Average powder size (μm)
Laser focal spot diameter (μm)
Maximum temperature gradient (×107 K/s)
100
800
0.06
31.7
25
7.89
11.5
80
7.11
IV. CONCLUSIONS
In this study, the geometrical characteristics of 3D coarse and fine powder particles were first calculated using DEM and then numerical simulations of single track and double track in the process of forming SS316L from monolayer HP-LPBF at mesoscopic scale were developed using CFD method. The effects of Marangoni convection, surface tension, recoil pressure, gravity, thermal convection, thermal radiation, and evaporative heat dissipation on the heat and mass transfer in the molten pool were considered in this model. The effects of laser power, scanning speed, and hatch spacing on the dynamics of the single-track and double-track molten pools, as well as on other characteristic information, were investigated. The effects of the powder particle size on the molten pool were investigated comparatively with the laser focal spot diameter. The main conclusions are as follows:
The results show that the temperature gradient at the front of the molten pool is significantly larger than that at the tail, and the molten pool exhibits a “comet” morphology. At the top of the molten pool, there is a slightly concave region, which is the result of the coupling of Marangoni convection, recoil pressure, and surface tension. The melt flow forms two closed loops, which are mainly influenced by temperature gradients and surface tension. This special dynamic behavior of the melt tends to form an “elliptical” molten pool and an almost “mountain” shape in single-track forming.
The basic characteristics of the three-dimensional morphology and temperature field of the second track are similar to those of the first track, but there are subtle differences. The first track exhibits a basically symmetrical shape; however, due to the difference in thermal diffusion rates between the solidified metal and the powder, a slight asymmetry in the molten pool morphology of the second track occurs. After forming through the first track, there is a significant heat buildup in the powder bed, resulting in a longer dynamic time of the melt, which increases the life of the molten pool. The heights of the first track and second track remained essentially the same, but the depth of the second track was greater relative to the first track. In addition, the maximum temperature gradient was 1.69 × 108 K/s during HP-LPBF forming.
At low laser power, the surface tension in the molten pool plays a dominant role. At high laser power, recoil pressure becomes the main influencing factor. With the increase of laser power, the effective heat transfer in the vertical direction is superior to that in the horizontal direction. With the gradual increase of scanning speed, the surface morphology of the molten pool evolves from circular to elliptical. In addition, the scanning speed has a significant effect on the melt depth, melt width, melt height, remolten region, and overlapping ratio. Too large or too small hatch spacing will lead to remelting or non-lap phenomenon, which in turn causes the formation of defects.
When using a small laser focal spot diameter, it is difficult to completely melt large powder particle sizes, resulting in partial melting and excessive porosity generation. At the same time, large powder particles produce curved edges of the molten pool, resulting in increased surface roughness of the melt track. In addition, spatter occurs, which directly affects the forming quality. At small focal spot diameters, the molten pool volume is relatively small, and the melt depth, the melt width, and the melt height are correspondingly small. Taken together, the small powder particle size helps to reduce surface roughness, while the small spot diameter reduces the forming size.
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Ali Poorkarimi1 Khaled Mafakheri2 Shahrzad Maleki2
Journal of Hydraulic Structures J. Hydraul. Struct., 2023; 9(4): 76-87 DOI: 10.22055/jhs.2024.44817.1265
Abstract
중력에 의한 침전은 부유 물질을 제거하기 위해 물과 폐수 처리 공정에 널리 적용됩니다. 이 연구에서는 침전조의 제거 효율에 대한 입구 및 배플 위치의 영향을 간략하게 설명합니다. 실험은 CCD(중심복합설계) 방법론을 기반으로 수행되었습니다. 전산유체역학(CFD)은 유압 설계, 미래 발전소에 대한 계획 연구, 토목 유지 관리 및 공급 효율성과 관련된 복잡한 문제를 모델링하고 분석하는 데 광범위하게 사용됩니다. 본 연구에서는 입구 높이, 입구로부터 배플까지의 거리, 배플 높이의 다양한 조건에 따른 영향을 조사하였다. CCD 접근 방식을 사용하여 얻은 데이터를 분석하면 축소된 2차 모델이 R2 = 0.77의 결정 계수로 부유 물질 제거를 예측할 수 있음이 나타났습니다. 연구 결과, 유입구와 배플의 부적절한 위치는 침전조의 효율에 부정적인 영향을 미칠 수 있음을 보여주었습니다. 입구 높이, 배플 거리, 배플 높이의 최적 값은 각각 0.87m, 0.77m, 0.56m였으며 제거 효율은 80.6%였습니다.
Sedimentation due to gravitation is applied widely in water and wastewater treatment processes to remove suspended solids. This study outlines the effect of the inlet and baffle position on the removal efficiency of sedimentation tanks. Experiments were carried out based on the central composite design (CCD) methodology. Computational fluid dynamics (CFD) is used extensively to model and analyze complex issues related to hydraulic design, planning studies for future generating stations, civil maintenance, and supply efficiency. In this study, the effect of different conditions of inlet elevation, baffle’s distance from the inlet, and baffle height were investigated. Analysis of the obtained data with a CCD approach illustrated that the reduced quadratic model can predict the suspended solids removal with a coefficient of determination of R2 = 0.77. The results showed that the inappropriate position of the inlet and the baffle can have a negative effect on the efficiency of the sedimentation tank. The optimal values of inlet elevation, baffle distance, and baffle height were 0.87 m, 0.77 m, and 0.56 m respectively with 80.6% removal efficiency.
Figure 3. Computed contour of velocity magnitude (m/s) for Run 1 to Run 15.
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Review on Blood Flow Dynamics in Lab-on-a-Chip Systems: An Engineering Perspective
Bin-Jie Lai
,
Li-Tao Zhu
,
Zhe Chen*
,
Bo Ouyang*
, and
Zheng-Hong Luo*
Abstract
다양한 수송 메커니즘 하에서, “LOC(lab-on-a-chip)” 시스템에서 유동 전단 속도 조건과 밀접한 관련이 있는 혈류 역학은 다양한 수송 현상을 초래하는 것으로 밝혀졌습니다.
본 연구는 적혈구의 동적 혈액 점도 및 탄성 거동과 같은 점탄성 특성의 역할을 통해 LOC 시스템의 혈류 패턴을 조사합니다. 모세관 및 전기삼투압의 주요 매개변수를 통해 LOC 시스템의 혈액 수송 현상에 대한 연구는 실험적, 이론적 및 수많은 수치적 접근 방식을 통해 제공됩니다.
전기 삼투압 점탄성 흐름에 의해 유발되는 교란은 특히 향후 연구 기회를 위해 혈액 및 기타 점탄성 유체를 취급하는 LOC 장치의 혼합 및 분리 기능 향상에 논의되고 적용됩니다. 또한, 본 연구는 보다 정확하고 단순화된 혈류 모델에 대한 요구와 전기역학 효과 하에서 점탄성 유체 흐름에 대한 수치 연구에 대한 강조와 같은 LOC 시스템 하에서 혈류 역학의 수치 모델링의 문제를 식별합니다.
전기역학 현상을 연구하는 동안 제타 전위 조건에 대한 보다 실용적인 가정도 강조됩니다. 본 연구는 모세관 및 전기삼투압에 의해 구동되는 미세유체 시스템의 혈류 역학에 대한 포괄적이고 학제적인 관점을 제공하는 것을 목표로 한다.
1.1. Microfluidic Flow in Lab-on-a-Chip (LOC) Systems
Over the past several decades, the ability to control and utilize fluid flow patterns at microscales has gained considerable interest across a myriad of scientific and engineering disciplines, leading to growing interest in scientific research of microfluidics.
(1) Microfluidics, an interdisciplinary field that straddles physics, engineering, and biotechnology, is dedicated to the behavior, precise control, and manipulation of fluids geometrically constrained to a small, typically submillimeter, scale.
(2) The engineering community has increasingly focused on microfluidics, exploring different driving forces to enhance working fluid transport, with the aim of accurately and efficiently describing, controlling, designing, and applying microfluidic flow principles and transport phenomena, particularly for miniaturized applications.
(3) This attention has chiefly been fueled by the potential to revolutionize diagnostic and therapeutic techniques in the biomedical and pharmaceutical sectorsUnder various driving forces in microfluidic flows, intriguing transport phenomena have bolstered confidence in sustainable and efficient applications in fields such as pharmaceutical, biochemical, and environmental science. The “lab-on-a-chip” (LOC) system harnesses microfluidic flow to enable fluid processing and the execution of laboratory tasks on a chip-sized scale. LOC systems have played a vital role in the miniaturization of laboratory operations such as mixing, chemical reaction, separation, flow control, and detection on small devices, where a wide variety of fluids is adapted. Biological fluid flow like blood and other viscoelastic fluids are notably studied among the many working fluids commonly utilized by LOC systems, owing to the optimization in small fluid sample volumed, rapid response times, precise control, and easy manipulation of flow patterns offered by the system under various driving forces.
(4)The driving forces in blood flow can be categorized as passive or active transport mechanisms and, in some cases, both. Under various transport mechanisms, the unique design of microchannels enables different functionalities in driving, mixing, separating, and diagnosing blood and drug delivery in the blood.
(5) Understanding and manipulating these driving forces are crucial for optimizing the performance of a LOC system. Such knowledge presents the opportunity to achieve higher efficiency and reliability in addressing cellular level challenges in medical diagnostics, forensic studies, cancer detection, and other fundamental research areas, for applications of point-of-care (POC) devices.
1.2. Engineering Approach of Microfluidic Transport Phenomena in LOC Systems
Different transport mechanisms exhibit unique properties at submillimeter length scales in microfluidic devices, leading to significant transport phenomena that differ from those of macroscale flows. An in-depth understanding of these unique transport phenomena under microfluidic systems is often required in fluidic mechanics to fully harness the potential functionality of a LOC system to obtain systematically designed and precisely controlled transport of microfluids under their respective driving force. Fluid mechanics is considered a vital component in chemical engineering, enabling the analysis of fluid behaviors in various unit designs, ranging from large-scale reactors to separation units. Transport phenomena in fluid mechanics provide a conceptual framework for analytically and descriptively explaining why and how experimental results and physiological phenomena occur. The Navier–Stokes (N–S) equation, along with other governing equations, is often adapted to accurately describe fluid dynamics by accounting for pressure, surface properties, velocity, and temperature variations over space and time. In addition, limiting factors and nonidealities for these governing equations should be considered to impose corrections for empirical consistency before physical models are assembled for more accurate controls and efficiency. Microfluidic flow systems often deviate from ideal conditions, requiring adjustments to the standard governing equations. These deviations could arise from factors such as viscous effects, surface interactions, and non-Newtonian fluid properties from different microfluid types and geometrical layouts of microchannels. Addressing these nonidealities supports the refining of theoretical models and prediction accuracy for microfluidic flow behaviors.
The analytical calculation of coupled nonlinear governing equations, which describes the material and energy balances of systems under ideal conditions, often requires considerable computational efforts. However, advancements in computation capabilities, cost reduction, and improved accuracy have made numerical simulations using different numerical and modeling methods a powerful tool for effectively solving these complex coupled equations and modeling various transport phenomena. Computational fluid dynamics (CFD) is a numerical technique used to investigate the spatial and temporal distribution of various flow parameters. It serves as a critical approach to provide insights and reasoning for decision-making regarding the optimal designs involving fluid dynamics, even prior to complex physical model prototyping and experimental procedures. The integration of experimental data, theoretical analysis, and reliable numerical simulations from CFD enables systematic variation of analytical parameters through quantitative analysis, where adjustment to delivery of blood flow and other working fluids in LOC systems can be achieved.
Numerical methods such as the Finite-Difference Method (FDM), Finite-Element-Method (FEM), and Finite-Volume Method (FVM) are heavily employed in CFD and offer diverse approaches to achieve discretization of Eulerian flow equations through filling a mesh of the flow domain. A more in-depth review of numerical methods in CFD and its application for blood flow simulation is provided in Section 2.2.2.
1.3. Scope of the Review
In this Review, we explore and characterize the blood flow phenomena within the LOC systems, utilizing both physiological and engineering modeling approaches. Similar approaches will be taken to discuss capillary-driven flow and electric-osmotic flow (EOF) under electrokinetic phenomena as a passive and active transport scheme, respectively, for blood transport in LOC systems. Such an analysis aims to bridge the gap between physical (experimental) and engineering (analytical) perspectives in studying and manipulating blood flow delivery by different driving forces in LOC systems. Moreover, the Review hopes to benefit the interests of not only blood flow control in LOC devices but also the transport of viscoelastic fluids, which are less studied in the literature compared to that of Newtonian fluids, in LOC systems.
Section 2 examines the complex interplay between viscoelastic properties of blood and blood flow patterns under shear flow in LOC systems, while engineering numerical modeling approaches for blood flow are presented for assistance. Sections 3 and 4 look into the theoretical principles, numerical governing equations, and modeling methodologies for capillary driven flow and EOF in LOC systems as well as their impact on blood flow dynamics through the quantification of key parameters of the two driving forces. Section 5 concludes the characterized blood flow transport processes in LOC systems under these two forces. Additionally, prospective areas of research in improving the functionality of LOC devices employing blood and other viscoelastic fluids and potentially justifying mechanisms underlying microfluidic flow patterns outside of LOC systems are presented. Finally, the challenges encountered in the numerical studies of blood flow under LOC systems are acknowledged, paving the way for further research.
Blood, an essential physiological fluid in the human body, serves the vital role of transporting oxygen and nutrients throughout the body. Additionally, blood is responsible for suspending various blood cells including erythrocytes (red blood cells or RBCs), leukocytes (white blood cells), and thrombocytes (blood platelets) in a plasma medium.Among the cells mentioned above, red blood cells (RBCs) comprise approximately 40–45% of the volume of healthy blood.
(7) An RBC possesses an inherent elastic property with a biconcave shape of an average diameter of 8 μm and a thickness of 2 μm. This biconcave shape maximizes the surface-to-volume ratio, allowing RBCs to endure significant distortion while maintaining their functionality.
(8,9) Additionally, the biconcave shape optimizes gas exchange, facilitating efficient uptake of oxygen due to the increased surface area. The inherent elasticity of RBCs allows them to undergo substantial distortion from their original biconcave shape and exhibits high flexibility, particularly in narrow channels.RBC deformability enables the cell to deform from a biconcave shape to a parachute-like configuration, despite minor differences in RBC shape dynamics under shear flow between initial cell locations. As shown in Figure 1(a), RBCs initiating with different resting shapes and orientations displaying display a similar deformation pattern
(10) in terms of its shape. Shear flow induces an inward bending of the cell at the rear position of the rim to the final bending position,
(11) resulting in an alignment toward the same position of the flow direction.
Figure 1. Images of varying deformation of RBCs and different dynamic blood flow behaviors. (a) The deforming shape behavior of RBCs at four different initiating positions under the same experimental conditions of a flow from left to right, (10) (b) RBC aggregation, (13) (c) CFL region. (18) Reproduced with permission from ref (10). Copyright 2011 Elsevier. Reproduced with permission from ref (13). Copyright 2022 The Authors, under the terms of the Creative Commons (CC BY 4.0) License https://creativecommons.org/licenses/by/4.0/. Reproduced with permission from ref (18). Copyright 2019 Elsevier.
The flexible property of RBCs enables them to navigate through narrow capillaries and traverse a complex network of blood vessels. The deformability of RBCs depends on various factors, including the channel geometry, RBC concentration, and the elastic properties of the RBC membrane.
(12) Both flexibility and deformability are vital in the process of oxygen exchange among blood and tissues throughout the body, allowing cells to flow in vessels even smaller than the original cell size prior to deforming.As RBCs serve as major components in blood, their collective dynamics also hugely affect blood rheology. RBCs exhibit an aggregation phenomenon due to cell to cell interactions, such as adhesion forces, among populated cells, inducing unique blood flow patterns and rheological behaviors in microfluidic systems. For blood flow in large vessels between a diameter of 1 and 3 cm, where shear rates are not high, a constant viscosity and Newtonian behavior for blood can be assumed. However, under low shear rate conditions (0.1 s
–1) in smaller vessels such as the arteries and venules, which are within a diameter of 0.2 mm to 1 cm, blood exhibits non-Newtonian properties, such as shear-thinning viscosity and viscoelasticity due to RBC aggregation and deformability. The nonlinear viscoelastic property of blood gives rise to a complex relationship between viscosity and shear rate, primarily influenced by the highly elastic behavior of RBCs. A wide range of research on the transient behavior of the RBC shape and aggregation characteristics under varied flow circumstances has been conducted, aiming to obtain a better understanding of the interaction between blood flow shear forces from confined flows.
For a better understanding of the unique blood flow structures and rheological behaviors in microfluidic systems, some blood flow patterns are introduced in the following section.
2.1.1. RBC Aggregation
RBC aggregation is a vital phenomenon to be considered when designing LOC devices due to its impact on the viscosity of the bulk flow. Under conditions of low shear rate, such as in stagnant or low flow rate regions, RBCs tend to aggregate, forming structures known as rouleaux, resembling stacks of coins as shown in Figure 1(b).
(13) The aggregation of RBCs increases the viscosity at the aggregated region,
(14) hence slowing down the overall blood flow. However, when exposed to high shear rates, RBC aggregates disaggregate. As shear rates continue to increase, RBCs tend to deform, elongating and aligning themselves with the direction of the flow.
(15) Such a dynamic shift in behavior from the cells in response to the shear rate forms the basis of the viscoelastic properties observed in whole blood. In essence, the viscosity of the blood varies according to the shear rate conditions, which are related to the velocity gradient of the system. It is significant to take the intricate relationship between shear rate conditions and the change of blood viscosity due to RBC aggregation into account since various flow driving conditions may induce varied effects on the degree of aggregation.
2.1.2. Fåhræus-Lindqvist Effect
The Fåhræus–Lindqvist (FL) effect describes the gradual decrease in the apparent viscosity of blood as the channel diameter decreases.
(16) This effect is attributed to the migration of RBCs toward the central region in the microchannel, where the flow rate is higher, due to the presence of higher pressure and asymmetric distribution of shear forces. This migration of RBCs, typically observed at blood vessels less than 0.3 mm, toward the higher flow rate region contributes to the change in blood viscosity, which becomes dependent on the channel size. Simultaneously, the increase of the RBC concentration in the central region of the microchannel results in the formation of a less viscous region close to the microchannel wall. This region called the Cell-Free Layer (CFL), is primarily composed of plasma.
(17) The combination of the FL effect and the following CFL formation provides a unique phenomenon that is often utilized in passive and active plasma separation mechanisms, involving branched and constriction channels for various applications in plasma separation using microfluidic systems.
2.1.3. Cell-Free Layer Formation
In microfluidic blood flow, RBCs form aggregates at the microchannel core and result in a region that is mostly devoid of RBCs near the microchannel walls, as shown in Figure 1(c).
(18) The region is known as the cell-free layer (CFL). The CFL region is often known to possess a lower viscosity compared to other regions within the blood flow due to the lower viscosity value of plasma when compared to that of the aggregated RBCs. Therefore, a thicker CFL region composed of plasma correlates to a reduced apparent whole blood viscosity.
(19) A thicker CFL region is often established following the RBC aggregation at the microchannel core under conditions of decreasing the tube diameter. Apart from the dependence on the RBC concentration in the microchannel core, the CFL thickness is also affected by the volume concentration of RBCs, or hematocrit, in whole blood, as well as the deformability of RBCs. Given the influence CFL thickness has on blood flow rheological parameters such as blood flow rate, which is strongly dependent on whole blood viscosity, investigating CFL thickness under shear flow is crucial for LOC systems accounting for blood flow.
2.1.4. Plasma Skimming in Bifurcation Networks
The uneven arrangement of RBCs in bifurcating microchannels, commonly termed skimming bifurcation, arises from the axial migration of RBCs within flowing streams. This uneven distribution contributes to variations in viscosity across differing sizes of bifurcating channels but offers a stabilizing effect. Notably, higher flow rates in microchannels are associated with increased hematocrit levels, resulting in higher viscosity compared with those with lower flow rates. Parametric investigations on bifurcation angle,
(21) and RBC dynamics, including aggregation and deformation,
(22) may alter the varying viscosity of blood and its flow behavior within microchannels.
2.2. Modeling on Blood Flow Dynamics
2.2.1. Blood Properties and Mathematical Models of Blood Rheology
Under different shear rate conditions in blood flow, the elastic characteristics and dynamic changes of the RBC induce a complex velocity and stress relationship, resulting in the incompatibility of blood flow characterization through standard presumptions of constant viscosity used for Newtonian fluid flow. Blood flow is categorized as a viscoelastic non-Newtonian fluid flow where constitutive equations governing this type of flow take into consideration the nonlinear viscometric properties of blood. To mathematically characterize the evolving blood viscosity and the relationship between the elasticity of RBC and the shear blood flow, respectively, across space and time of the system, a stress tensor (τ) defined by constitutive models is often coupled in the Navier–Stokes equation to account for the collective impact of the constant dynamic viscosity (η) and the elasticity from RBCs on blood flow.The dynamic viscosity of blood is heavily dependent on the shear stress applied to the cell and various parameters from the blood such as hematocrit value, plasma viscosity, mechanical properties of the RBC membrane, and red blood cell aggregation rate. The apparent blood viscosity is considered convenient for the characterization of the relationship between the evolving blood viscosity and shear rate, which can be defined by Casson’s law, as shown in eq 1.
𝜇=𝜏0𝛾˙+2𝜂𝜏0𝛾˙⎯⎯⎯⎯⎯⎯⎯√+𝜂�=�0�˙+2��0�˙+�
(1)where τ
0 is the yield stress–stress required to initiate blood flow motion, η is the Casson rheological constant, and γ̇ is the shear rate. The value of Casson’s law parameters under blood with normal hematocrit level can be defined as τ
0 = 0.0056 Pa and η = 0.0035 Pa·s.
(23) With the known property of blood and Casson’s law parameters, an approximation can be made to the dynamic viscosity under various flow condition domains. The Power Law model is often employed to characterize the dynamic viscosity in relation to the shear rate, since precise solutions exist for specific geometries and flow circumstances, acting as a fundamental standard for definition. The Carreau and Carreau–Yasuda models can be advantageous over the Power Law model due to their ability to evaluate the dynamic viscosity at low to zero shear rate conditions. However, none of the above-mentioned models consider the memory or other elastic behavior of blood and its RBCs. Some other commonly used mathematical models and their constants for the non-Newtonian viscosity property characterization of blood are listed in Table 1 below.
(24−26)Table 1. Comparison of Various Non-Newtonian Models for Blood Viscosity
The blood rheology is commonly known to be influenced by two key physiological factors, namely, the hematocrit value (H
t) and the fibrinogen concentration (c
f), with an average value of 42% and 0.252 gd·L
–1, respectively. Particularly in low shear conditions, the presence of varying fibrinogen concentrations affects the tendency for aggregation and rouleaux formation, while the occurrence of aggregation is contingent upon specific levels of hematocrit.
(28) modifies the Casson model through emphasizing its reliance on hematocrit and fibrinogen concentration parameter values, owing to the extensive knowledge of the two physiological blood parameters.The viscoelastic response of blood is heavily dependent on the elasticity of the RBC, which is defined by the relationship between the deformation and stress relaxation from RBCs under a specific location of shear flow as a function of the velocity field. The stress tensor is usually characterized by constitutive equations such as the Upper-Convected Maxwell Model
(30) to track the molecule effects under shear from different driving forces. The prominent non-Newtonian features, such as shear thinning and yield stress, have played a vital role in the characterization of blood rheology, particularly with respect to the evaluation of yield stress under low shear conditions. The nature of stress measurement in blood, typically on the order of 1 mPa, is challenging due to its low magnitude. The occurrence of the CFL complicates the measurement further due to the significant decrease in apparent viscosity near the wall over time and a consequential disparity in viscosity compared to the bulk region.In addition to shear thinning viscosity and yield stress, the formation of aggregation (rouleaux) from RBCs under low shear rates also contributes to the viscoelasticity under transient flow
(32) of whole blood. Given the difficulty in evaluating viscoelastic behavior of blood under low strain magnitudes and limitations in generalized Newtonian models, the utilization of viscoelastic models is advocated to encompass elasticity and delineate non-shear components within the stress tensor. Extending from the Oldroyd-B model, Anand et al.
(33) developed a viscoelastic model framework for adapting elasticity within blood samples and predicting non-shear stress components. However, to also address the thixotropic effects, the model developed by Horner et al.
(34) serves as a more comprehensive approach than the viscoelastic model from Anand et al. Thixotropy
(32) typically occurs from the structural change of the rouleaux, where low shear rate conditions induce rouleaux formation. Correspondingly, elasticity increases, while elasticity is more representative of the isolated RBCs, under high shear rate conditions. The model of Horner et al.
(34) considers the contribution of rouleaux to shear stress, taking into account factors such as the characteristic time for Brownian aggregation, shear-induced aggregation, and shear-induced breakage. Subsequent advancements in the model from Horner et al. often revolve around refining the three aforementioned key terms for a more substantial characterization of rouleaux dynamics. Notably, this has led to the recently developed mHAWB model
(35) and other model iterations to enhance the accuracy of elastic and viscoelastic contributions to blood rheology, including the recently improved model suggested by Armstrong et al.
Numerical simulation has become increasingly more significant in analyzing the geometry, boundary layers of flow, and nonlinearity of hyperbolic viscoelastic flow constitutive equations. CFD is a powerful and efficient tool utilizing numerical methods to solve the governing hydrodynamic equations, such as the Navier–Stokes (N–S) equation, continuity equation, and energy conservation equation, for qualitative evaluation of fluid motion dynamics under different parameters. CFD overcomes the challenge of analytically solving nonlinear forms of differential equations by employing numerical methods such as the Finite-Difference Method (FDM), Finite-Element Method (FEM), and Finite-Volume Method (FVM) to discretize and solve the partial differential equations (PDEs), allowing for qualitative reproduction of transport phenomena and experimental observations. Different numerical methods are chosen to cope with various transport systems for optimization of the accuracy of the result and control of error during the discretization process.FDM is a straightforward approach to discretizing PDEs, replacing the continuum representation of equations with a set of finite-difference equations, which is typically applied to structured grids for efficient implementation in CFD programs.
(37) However, FDM is often limited to simple geometries such as rectangular or block-shaped geometries and struggles with curved boundaries. In contrast, FEM divides the fluid domain into small finite grids or elements, approximating PDEs through a local description of physics.
(38) All elements contribute to a large, sparse matrix solver. However, FEM may not always provide accurate results for systems involving significant deformation and aggregation of particles like RBCs due to large distortion of grids.
(39) FVM evaluates PDEs following the conservation laws and discretizes the selected flow domain into small but finite size control volumes, with each grid at the center of a finite volume.
(40) The divergence theorem allows the conversion of volume integrals of PDEs with divergence terms into surface integrals of surface fluxes across cell boundaries. Due to its conservation property, FVM offers efficient outcomes when dealing with PDEs that embody mass, momentum, and energy conservation principles. Furthermore, widely accessible software packages like the OpenFOAM toolbox
(41) include a viscoelastic solver, making it an attractive option for viscoelastic fluid flow modeling.
The complexity in the blood flow simulation arises from deformability and aggregation that RBCs exhibit during their interaction with neighboring cells under different shear rate conditions induced by blood flow. Numerical models coupled with simulation programs have been applied as a groundbreaking method to predict such unique rheological behavior exhibited by RBCs and whole blood. The conventional approach of a single-phase flow simulation is often applied to blood flow simulations within large vessels possessing a moderate shear rate. However, such a method assumes the properties of plasma, RBCs and other cellular components to be evenly distributed as average density and viscosity in blood, resulting in the inability to simulate the mechanical dynamics, such as RBC aggregation under high-shear flow field, inherent in RBCs. To accurately describe the asymmetric distribution of RBC and blood flow, multiphase flow simulation, where numerical simulations of blood flows are often modeled as two immiscible phases, RBCs and blood plasma, is proposed. A common assumption is that RBCs exhibit non-Newtonian behavior while the plasma is treated as a continuous Newtonian phase.Numerous multiphase numerical models have been proposed to simulate the influence of RBCs on blood flow dynamics by different assumptions. In large-scale simulations (above the millimeter range), continuum-based methods are wildly used due to their lower computational demands.
(43) Eulerian multiphase flow simulations offer the solution of a set of conservation equations for each separate phase and couple the phases through common pressure and interphase exchange coefficients. Xu et al.
(44) utilized the combined finite-discrete element method (FDEM) to replicate the dynamic behavior and distortion of RBCs subjected to fluidic forces, utilizing the Johnson–Kendall–Roberts model
(45) to define the adhesive forces of cell-to-cell interactions. The iterative direct-forcing immersed boundary method (IBM) is commonly employed in simulations of the fluid–cell interface of blood. This method effectively captures the intricacies of the thin and flexible RBC membranes within various external flow fields.
(44) also adopts this approach to bridge the fluid dynamics and RBC deformation through IBM. Yoon and You utilized the Maxwell model to define the viscosity of the RBC membrane.
(47) It was discovered that the Maxwell model could represent the stress relaxation and unloading processes of the cell. Furthermore, the reduced flexibility of an RBC under particular situations such as infection is specified, which was unattainable by the Kelvin–Voigt model
(48) when compared to the Maxwell model in the literature. The Yeoh hyperplastic material model was also adapted to predict the nonlinear elasticity property of RBCs with FEM employed to discretize the RBC membrane using shell-type elements. Gracka et al.
(49) developed a numerical CFD model with a finite-volume parallel solver for multiphase blood flow simulation, where an updated Maxwell viscoelasticity model and a Discrete Phase Model are adopted. In the study, the adapted IBM, based on unstructured grids, simulates the flow behavior and shape change of the RBCs through fluid-structure coupling. It was found that the hybrid Euler–Lagrange (E–L) approach
(50) for the development of the multiphase model offered better results in the simulated CFL region in the microchannels.To study the dynamics of individual behaviors of RBCs and the consequent non-Newtonian blood flow, cell-shape-resolved computational models are often adapted. The use of the boundary integral method has become prevalent in minimizing computational expenses, particularly in the exclusive determination of fluid velocity on the surfaces of RBCs, incorporating the option of employing IBM or particle-based techniques. The cell-shaped-resolved method has enabled an examination of cell to cell interactions within complex ambient or pulsatile flow conditions
(51) surrounding RBC membranes. Recently, Rydquist et al.
(52) have looked to integrate statistical information from macroscale simulations to obtain a comprehensive overview of RBC behavior within the immediate proximity of the flow through introduction of respective models characterizing membrane shape definition, tension, bending stresses of RBC membranes.At a macroscopic scale, continuum models have conventionally been adapted for assessing blood flow dynamics through the application of elasticity theory and fluid dynamics. However, particle-based methods are known for their simplicity and adaptability in modeling complex multiscale fluid structures. Meshless methods, such as the boundary element method (BEM), smoothed particle hydrodynamics (SPH), and dissipative particle dynamics (DPD), are often used in particle-based characterization of RBCs and the surrounding fluid. By representing the fluid as discrete particles, meshless methods provide insights into the status and movement of the multiphase fluid. These methods allow for the investigation of cellular structures and microscopic interactions that affect blood rheology. Non-confronting mesh methods like IBM can also be used to couple a fluid solver such as FEM, FVM, or the Lattice Boltzmann Method (LBM) through membrane representation of RBCs. In comparison to conventional CFD methods, LBM has been viewed as a favorable numerical approach for solving the N–S equations and the simulation of multiphase flows. LBM exhibits the notable advantage of being amenable to high-performance parallel computing environments due to its inherently local dynamics. In contrast to DPD and SPH where RBC membranes are modeled as physically interconnected particles, LBM employs the IBM to account for the deformation dynamics of RBCs
(53,54) under shear flows in complex channel geometries.
(54,55) However, it is essential to acknowledge that the utilization of LBM in simulating RBC flows often entails a significant computational overhead, being a primary challenge in this context. Krüger et al.
(56) proposed utilizing LBM as a fluid solver, IBM to couple the fluid and FEM to compute the response of membranes to deformation under immersed fluids. This approach decouples the fluid and membranes but necessitates significant computational effort due to the requirements of both meshes and particles.Despite the accuracy of current blood flow models, simulating complex conditions remains challenging because of the high computational load and cost. Balachandran Nair et al.
(57) suggested a reduced order model of RBC under the framework of DEM, where the RBC is represented by overlapping constituent rigid spheres. The Morse potential force is adapted to account for the RBC aggregation exhibited by cell to cell interactions among RBCs at different distances. Based upon the IBM, the reduced-order RBC model is adapted to simulate blood flow transport for validation under both single and multiple RBCs with a resolved CFD-DEM solver.
(58) In the resolved CFD-DEM model, particle sizes are larger than the grid size for a more accurate computation of the surrounding flow field. A continuous forcing approach is taken to describe the momentum source of the governing equation prior to discretization, which is different from a Direct Forcing Method (DFM).
(59) As no body-conforming moving mesh is required, the continuous forcing approach offers lower complexity and reduced cost when compared to the DFM. Piquet et al.
(60) highlighted the high complexity of the DFM due to its reliance on calculating an additional immersed boundary flux for the velocity field to ensure its divergence-free condition.The fluid–structure interaction (FSI) method has been advocated to connect the dynamic interplay of RBC membranes and fluid plasma within blood flow such as the coupling of continuum–particle interactions. However, such methodology is generally adapted for anatomical configurations such as arteries
(63) where both the structural components and the fluid domain undergo substantial deformation due to the moving boundaries. Due to the scope of the Review being blood flow simulation within microchannels of LOC devices without deformable boundaries, the Review of the FSI method will not be further carried out.In general, three numerical methods are broadly used: mesh-based, particle-based, and hybrid mesh–particle techniques, based on the spatial scale and the fundamental numerical approach, mesh-based methods tend to neglect the effects of individual particles, assuming a continuum and being efficient in terms of time and cost. However, the particle-based approach highlights more of the microscopic and mesoscopic level, where the influence of individual RBCs is considered. A review from Freund et al.
(64) addressed the three numerical methodologies and their respective modeling approaches of RBC dynamics. Given the complex mechanics and the diverse levels of study concerning numerical simulations of blood and cellular flow, a broad spectrum of numerical methods for blood has been subjected to extensive review.
(65) offered an extensive review of the application of the DPD, SPH, and LBM for numerical simulations of RBC, while Rathnayaka et al.
(67) conducted a review of the particle-based numerical modeling for liquid marbles through drawing parallels to the transport of RBCs in microchannels. A comparative analysis between conventional CFD methods and particle-based approaches for cellular and blood flow dynamic simulation can be found under the review by Arabghahestani et al.
(69) offer an overview of both continuum-based models at micro/macroscales and multiscale particle-based models encompassing various length and temporal dimensions. Furthermore, these reviews deliberate upon the potential of coupling continuum-particle methods for blood plasma and RBC modeling. Arciero et al.
(70) investigated various modeling approaches encompassing cellular interactions, such as cell to cell or plasma interactions and the individual cellular phases. A concise overview of the reviews is provided in Table 2 for reference.
Table 2. List of Reviews for Numerical Approaches Employed in Blood Flow Simulation
Capillary driven (CD) flow is a pivotal mechanism in passive microfluidic flow systems
(9) such as the blood circulation system and LOC systems.
(71) CD flow is essentially the movement of a liquid to flow against drag forces, where the capillary effect exerts a force on the liquid at the borders, causing a liquid–air meniscus to flow despite gravity or other drag forces. A capillary pressure drops across the liquid–air interface with surface tension in the capillary radius and contact angle. The capillary effect depends heavily on the interaction between the different properties of surface materials. Different values of contact angles can be manipulated and obtained under varying levels of surface wettability treatments to manipulate the surface properties, resulting in different CD blood delivery rates for medical diagnostic device microchannels. CD flow techniques are appealing for many LOC devices, because they require no external energy. However, due to the passive property of liquid propulsion by capillary forces and the long-term instability of surface treatments on channel walls, the adaptability of CD flow in geometrically complex LOC devices may be limited.
3.2. Theoretical and Numerical Modeling of Capillary Driven Blood Flow
3.2.1. Theoretical Basis and Assumptions of Microfluidic Flow
The study of transport phenomena regarding either blood flow driven by capillary forces or externally applied forces under microfluid systems all demands a comprehensive recognition of the significant differences in flow dynamics between microscale and macroscale. The fundamental assumptions and principles behind fluid transport at the microscale are discussed in this section. Such a comprehension will lay the groundwork for the following analysis of the theoretical basis of capillary forces and their role in blood transport in LOC systems.
At the macroscale, fluid dynamics are often strongly influenced by gravity due to considerable fluid mass. However, the high surface to volume ratio at the microscale shifts the balance toward surface forces (e.g., surface tension and viscous forces), much larger than the inertial force. This difference gives rise to transport phenomena unique to microscale fluid transport, such as the prevalence of laminar flow due to a very low Reynolds number (generally lower than 1). Moreover, the fluid in a microfluidic system is often assumed to be incompressible due to the small flow velocity, indicating constant fluid density in both space and time.Microfluidic flow behaviors are governed by the fundamental principles of mass and momentum conservation, which are encapsulated in the continuity equation and the Navier–Stokes (N–S) equation. The continuity equation describes the conservation of mass, while the N–S equation captures the spatial and temporal variations in velocity, pressure, and other physical parameters. Under the assumption of the negligible influence of gravity in microfluidic systems, the continuity equation and the Eulerian representation of the incompressible N–S equation can be expressed as follows:
∇·𝐮⇀=0∇·�⇀=0
(7)
−∇𝑝+𝜇∇2𝐮⇀+∇·𝝉⇀−𝐅⇀=0−∇�+�∇2�⇀+∇·�⇀−�⇀=0
(8)Here, p is the pressure, u is the fluid viscosity,
𝝉⇀�⇀ represents the stress tensor, and F is the body force exerted by external forces if present.
3.2.2. Theoretical Basis and Modeling of Capillary Force in LOC Systems
The capillary force is often the major driving force to manipulate and transport blood without an externally applied force in LOC systems. Forces induced by the capillary effect impact the free surface of fluids and are represented not directly in the Navier–Stokes equations but through the pressure boundary conditions of the pressure term p. For hydrophilic surfaces, the liquid generally induces a contact angle between 0° and 30°, encouraging the spread and attraction of fluid under a positive cos θ condition. For this condition, the pressure drop becomes positive and generates a spontaneous flow forward. A hydrophobic solid surface repels the fluid, inducing minimal contact. Generally, hydrophobic solids exhibit a contact angle larger than 90°, inducing a negative value of cos θ. Such a value will result in a negative pressure drop and a flow in the opposite direction. The induced contact angle is often utilized to measure the wall exposure of various surface treatments on channel walls where different wettability gradients and surface tension effects for CD flows are established. Contact angles between different interfaces are obtainable through standard values or experimental methods for reference.
(72)For the characterization of the induced force by the capillary effect, the Young–Laplace (Y–L) equation
(73) is widely employed. In the equation, the capillary is considered a pressure boundary condition between the two interphases. Through the Y–L equation, the capillary pressure force can be determined, and subsequently, the continuity and momentum balance equations can be solved to obtain the blood filling rate. Kim et al.
(74) studied the effects of concentration and exposure time of a nonionic surfactant, Silwet L-77, on the performance of a polydimethylsiloxane (PDMS) microchannel in terms of plasma and blood self-separation. The study characterized the capillary pressure force by incorporating the Y–L equation and further evaluated the effects of the changing contact angle due to different levels of applied channel wall surface treatments. The expression of the Y–L equation utilized by Kim et al.
(9)where σ is the surface tension of the liquid and θ
b, θ
t, θ
l, and θ
r are the contact angle values between the liquid and the bottom, top, left, and right walls, respectively. A numerical simulation through Coventor software is performed to evaluate the dynamic changes in the filling rate within the microchannel. The simulation results for the blood filling rate in the microchannel are expressed at a specific time stamp, shown in Figure 2. The results portray an increasing instantaneous filling rate of blood in the microchannel following the decrease in contact angle induced by a higher concentration of the nonionic surfactant treated to the microchannel wall.
Figure 2. Numerical simulation of filling rate of capillary driven blood flow under various contact angle conditions at a specific timestamp. (74) Reproduced with permission from ref (74). Copyright 2010 Elsevier.
When in contact with hydrophilic or hydrophobic surfaces, blood forms a meniscus with a contact angle due to surface tension. The Lucas–Washburn (L–W) equation
(75) is one of the pioneering theoretical definitions for the position of the meniscus over time. In addition, the L–W equation provides the possibility for research to obtain the velocity of the blood formed meniscus through the derivation of the meniscus position. The L–W equation
(10)Here L(t) represents the distance of the liquid driven by the capillary forces. However, the generalized L–W equation solely assumes the constant physical properties from a Newtonian fluid rather than considering the non-Newtonian fluid behavior of blood. Cito et al.
(76) constructed an enhanced version of the L–W equation incorporating the power law to consider the RBC aggregation and the FL effect. The non-Newtonian fluid apparent viscosity under the Power Law model is defined as
𝜇=𝑘·(𝛾˙)𝑛−1�=�·(�˙)�−1
(11)where γ̇ is the strain rate tensor defined as
𝛾˙=12𝛾˙𝑖𝑗𝛾˙𝑗𝑖⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯√�˙=12�˙���˙��. The stress tensor term τ is computed as τ = μγ̇
(12)where k is the flow consistency index and n is the power law index, respectively. The power law index, from the Power Law model, characterizes the extent of the non-Newtonian behavior of blood. Both the consistency and power law index rely on blood properties such as hematocrit, the appearance of the FL effect, the formation of RBC aggregates, etc. The updated L–W equation computes the location and velocity of blood flow caused by capillary forces at specified time points within the LOC devices, taking into account the effects of blood flow characteristics such as RBC aggregation and the FL effect on dynamic blood viscosity.Apart from the blood flow behaviors triggered by inherent blood properties, unique flow conditions driven by capillary forces that are portrayed under different microchannel geometries also hold crucial implications for CD blood delivery. Berthier et al.
(77) studied the spontaneous Concus–Finn condition, the condition to initiate the spontaneous capillary flow within a V-groove microchannel, as shown in Figure 3(a) both experimentally and numerically. Through experimental studies, the spontaneous Concus–Finn filament development of capillary driven blood flow is observed, as shown in Figure 3(b), while the dynamic development of blood flow is numerically simulated through CFD simulation.
Figure 3. (a) Sketch of the cross-section of Berthier’s V-groove microchannel, (b) experimental view of blood in the V-groove microchannel, (78) (c) illustration of the dynamic change of the extension of filament from FLOW 3D under capillary flow at three increasing time intervals. (78) Reproduced with permission from ref (78). Copyright 2014 Elsevier.
Berthier et al.
(77) characterized the contact angle needed for the initiation of the capillary driving force at a zero-inlet pressure, through the half-angle (α) of the V-groove geometry layout, and its relation to the Concus–Finn filament as shown below:
(13)Three possible regimes were concluded based on the contact angle value for the initiation of flow and development of Concus–Finn filament:
𝜃>𝜃1𝜃1>𝜃>𝜃0𝜃0no SCFSCF without a Concus−Finn filamentSCF without a Concus−Finn filament{�>�1no SCF�1>�>�0SCF without a Concus−Finn filament�0SCF without a Concus−Finn filament
(14)Under Newton’s Law, the force balance with low Reynolds and Capillary numbers results in the neglect of inertial terms. The force balance between the capillary forces and the viscous force induced by the channel wall is proposed to derive the analytical fluid velocity. This relation between the two forces offers insights into the average flow velocity and the penetration distance function dependent on time. The apparent blood viscosity is defined by Berthier et al.
(23) given in eq 1. The research used the FLOW-3D program from Flow Science Inc. software, which solves transient, free-surface problems using the FDM in multiple dimensions. The Volume of Fluid (VOF) method
(79) is utilized to locate and track the dynamic extension of filament throughout the advancing interface within the channel ahead of the main flow at three progressing time stamps, as depicted in Figure 3(c).
The utilization of external forces, such as electric fields, has significantly broadened the possibility of manipulating microfluidic flow in LOC systems.
(80) Externally applied electric field forces induce a fluid flow from the movement of ions in fluid terms as the “electro-osmotic flow” (EOF).Unique transport phenomena, such as enhanced flow velocity and flow instability, induced by non-Newtonian fluids, particularly viscoelastic fluids, under EOF, have sparked considerable interest in microfluidic devices with simple or complicated geometries within channels.
(81) However, compared to the study of Newtonian fluids and even other electro-osmotic viscoelastic fluid flows, the literature focusing on the theoretical and numerical modeling of electro-osmotic blood flow is limited due to the complexity of blood properties. Consequently, to obtain a more comprehensive understanding of the complex blood flow behavior under EOF, theoretical and numerical studies of the transport phenomena in the EOF section will be based on the studies of different viscoelastic fluids under EOF rather than that of blood specifically. Despite this limitation, we believe these studies offer valuable insights that can help understand the complex behavior of blood flow under EOF.
4.1. EOF Phenomena
Electro-osmotic flow occurs at the interface between the microchannel wall and bulk phase solution. When in contact with the bulk phase, solution ions are absorbed or dissociated at the solid–liquid interface, resulting in the formation of a charge layer, as shown in Figure 4. This charged channel surface wall interacts with both negative and positive ions in the bulk sample, causing repulsion and attraction forces to create a thin layer of immobilized counterions, known as the Stern layer. The induced electric potential from the wall gradually decreases with an increase in the distance from the wall. The Stern layer potential, commonly termed the zeta potential, controls the intensity of the electrostatic interactions between mobile counterions and, consequently, the drag force from the applied electric field. Next to the Stern layer is the diffuse mobile layer, mainly composed of a mobile counterion. These two layers constitute the “electrical double layer” (EDL), the thickness of which is directly proportional to the ionic strength (concentration) of the bulk fluid. The relationship between the two parameters is characterized by a Debye length (λ
D), expressed as
𝜆𝐷=𝜖𝑘B𝑇2(𝑍𝑒)2𝑐0⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯√��=��B�2(��)2�0
(15)where ϵ is the permittivity of the electrolyte solution, k
B is the Boltzmann constant, T is the electron temperature, Z is the integer valence number, e is the elementary charge, and c
0 is the ionic density.
Figure 4. Schematic diagram of an electro-osmotic flow in a microchannel with negative surface charge. (82) Reproduced with permission from ref (82). Copyright 2012 Woodhead Publishing.
When an electric field is applied perpendicular to the EDL, viscous drag is generated due to the movement of excess ions in the EDL. Electro-osmotic forces can be attributed to the externally applied electric potential (ϕ) and the zeta potential, the system wall induced potential by charged walls (ψ). As illustrated in Figure 4, the majority of ions in the bulk phase have a uniform velocity profile, except for a shear rate condition confined within an extremely thin Stern layer. Therefore, EOF displays a unique characteristic of a “near flat” or plug flow velocity profile, different from the parabolic flow typically induced by pressure-driven microfluidic flow (Hagen–Poiseuille flow). The plug-shaped velocity profile of the EOF possesses a high shear rate above the Stern layer.Overall, the EOF velocity magnitude is typically proportional to the Debye Length (λ
D), zeta potential, and magnitude of the externally applied electric field, while a more viscous liquid reduces the EOF velocity.
4.2. Modeling on Electro-osmotic Viscoelastic Fluid Flow
4.2.1. Theoretical Basis of EOF Mechanisms
The EOF of an incompressible viscoelastic fluid is commonly governed by the continuity and incompressible N–S equations, as shown in eqs 7 and 8, where the stress tensor and the electrostatic force term are coupled. The electro-osmotic body force term F, representing the body force exerted by the externally applied electric force, is defined as
𝐹⇀=𝑝𝐸𝐸⇀�⇀=���⇀, where ρ
E and
𝐸⇀�⇀ are the net electric charge density and the applied external electric field, respectively.Numerous models are established to theoretically study the externally applied electric potential and the system wall induced potential by charged walls. The following Laplace equation, expressed as eq 16, is generally adapted and solved to calculate the externally applied potential (ϕ).
∇2𝜙=0∇2�=0
(16)Ion diffusion under applied electric fields, together with mass transport resulting from convection and diffusion, transports ionic solutions in bulk flow under electrokinetic processes. The Nernst–Planck equation can describe these transport methods, including convection, diffusion, and electro-diffusion. Therefore, the Nernst–Planck equation is used to determine the distribution of the ions within the electrolyte. The electric potential induced by the charged channel walls follows the Poisson–Nernst–Plank (PNP) equation, which can be written as eq 17.
i are the diffusion coefficient, ionic concentration, and ionic valence of the ionic species I, respectively. However, due to the high nonlinearity and numerical stiffness introduced by different lengths and time scales from the PNP equations, the Poisson–Boltzmann (PB) model is often considered the major simplified method of the PNP equation to characterize the potential distribution of the EDL region in microchannels. In the PB model, it is assumed that the ionic species in the fluid follow the Boltzmann distribution. This model is typically valid for steady-state problems where charge transport can be considered negligible, the EDLs do not overlap with each other, and the intrinsic potentials are low. It provides a simplified representation of the potential distribution in the EDL region. The PB equation governing the EDL electric potential distribution is described as
0 is the ion bulk concentration, z is the ionic valence, and ε
0 is the electric permittivity in the vacuum. Under low electric potential conditions, an even further simplified model to illustrate the EOF phenomena is the Debye–Hückel (DH) model. The DH model is derived by obtaining a charge density term by expanding the exponential term of the Boltzmann equation in a Taylor series.
4.2.2. EOF Modeling for Viscoelastic Fluids
Many studies through numerical modeling were performed to obtain a deeper understanding of the effect exhibited by externally applied electric fields on viscoelastic flow in microchannels under various geometrical designs. Bello et al.
(83) found that methylcellulose solution, a non-Newtonian polymer solution, resulted in stronger electro-osmotic mobility in experiments when compared to the predictions by the Helmholtz–Smoluchowski equation, which is commonly used to define the velocity of EOF of a Newtonian fluid. Being one of the pioneers to identify the discrepancies between the EOF of Newtonian and non-Newtonian fluids, Bello et al. attributed such discrepancies to the presence of a very high shear rate in the EDL, resulting in a change in the orientation of the polymer molecules. Park and Lee
(84) utilized the FVM to solve the PB equation for the characterization of the electric field induced force. In the study, the concept of fractional calculus for the Oldroyd-B model was adapted to illustrate the elastic and memory effects of viscoelastic fluids in a straight microchannel They observed that fluid elasticity and increased ratio of viscoelastic fluid contribution to overall fluid viscosity had a significant impact on the volumetric flow rate and sensitivity of velocity to electric field strength compared to Newtonian fluids. Afonso et al.
(85) derived an analytical expression for EOF of viscoelastic fluid between parallel plates using the DH model to account for a zeta potential condition below 25 mV. The study established the understanding of the electro-osmotic viscoelastic fluid flow under low zeta potential conditions. Apart from the electrokinetic forces, pressure forces can also be coupled with EOF to generate a unique fluid flow behavior within the microchannel. Sousa et al.
(86) analytically studied the flow of a standard viscoelastic solution by combining the pressure gradient force with an externally applied electric force. It was found that, at a near wall skimming layer and the outer layer away from the wall, macromolecules migrating away from surface walls in viscoelastic fluids are observed. In the study, the Phan-Thien Tanner (PTT) constitutive model is utilized to characterize the viscoelastic properties of the solution. The approach is found to be valid when the EDL is much thinner than the skimming layer under an enhanced flow rate. Zhao and Yang
(87) solved the PB equation and Carreau model for the characterization of the EOF mechanism and non-Newtonian fluid respectively through the FEM. The numerical results depict that, different from the EOF of Newtonian fluids, non-Newtonian fluids led to an increase of electro-osmotic mobility for shear thinning fluids but the opposite for shear thickening fluids.Like other fluid transport driving forces, EOF within unique geometrical layouts also portrays unique transport phenomena. Pimenta and Alves
(88) utilized the FVM to perform numerical simulations of the EOF of viscoelastic fluids considering the PB equation and the Oldroyd-B model, in a cross-slot and flow-focusing microdevices. It was found that electroelastic instabilities are formed due to the development of large stresses inside the EDL with streamlined curvature at geometry corners. Bezerra et al.
(89) used the FDM to numerically analyze the vortex formation and flow instability from an electro-osmotic non-Newtonian fluid flow in a microchannel with a nozzle geometry and parallel wall geometry setting. The PNP equation is utilized to characterize the charge motion in the EOF and the PTT model for non-Newtonian flow characterization. A constriction geometry is commonly utilized in blood flow adapted in LOC systems due to the change in blood flow behavior under narrow dimensions in a microchannel. Ji et al.
(90) recently studied the EOF of viscoelastic fluid in a constriction microchannel connected by two relatively big reservoirs on both ends (as seen in Figure 5) filled with the polyacrylamide polymer solution, a viscoelastic fluid, and an incompressible monovalent binary electrolyte solution KCl.
Figure 5. Schematic diagram of a negatively charged constriction microchannel connected to two reservoirs at both ends. An electro-osmotic flow is induced in the system by the induced potential difference between the anode and cathode. (90) Reproduced with permission from ref (90). Copyright 2021 The Authors, under the terms of the Creative Commons (CC BY 4.0) License https://creativecommons.org/licenses/by/4.0/.
In studying the EOF of viscoelastic fluids, the Oldroyd-B model is often utilized to characterize the polymeric stress tensor and the deformation rate of the fluid. The Oldroyd-B model is expressed as follows:
𝜏=𝜂p𝜆(𝐜−𝐈)�=�p�(�−�)
(19)where η
p, λ, c, and I represent the polymer dynamic viscosity, polymer relaxation time, symmetric conformation tensor of the polymer molecules, and the identity matrix, respectively.A log-conformation tensor approach is taken to prevent convergence difficulty induced by the viscoelastic properties. The conformation tensor (c) in the polymeric stress tensor term is redefined by a new tensor (Θ) based on the natural logarithm of the c. The new tensor is defined as
Θ=ln(𝐜)=𝐑ln(𝚲)𝐑Θ=ln(�)=�ln(�)�
(20)in which Λ is the diagonal matrix and R is the orthogonal matrix.Under the new conformation tensor, the induced EOF of a viscoelastic fluid is governed by the continuity and N–S equations adapting the Oldroyd-B model, which is expressed as
(21)where Ω and B represent the anti-symmetric matrix and the symmetric traceless matrix of the decomposition of the velocity gradient tensor ∇u, respectively. The conformation tensor can be recovered by c = exp(Θ). The PB model and Laplace equation are utilized to characterize the charged channel wall induced potential and the externally applied potential.The governing equations are numerically solved through the FVM by RheoTool,
(42) an open-source viscoelastic EOF solver on the OpenFOAM platform. A SIMPLEC (Semi-Implicit Method for Pressure Linked Equations-Consistent) algorithm was applied to solve the velocity-pressure coupling. The pressure field and velocity field were computed by the PCG (Preconditioned Conjugate Gradient) solver and the PBiCG (Preconditioned Biconjugate Gradient) solver, respectively.Ranging magnitudes of an applied electric field or fluid concentration induce both different streamlines and velocity magnitudes at various locations and times of the microchannel. In the study performed by Ji et al.,
(90) notable fluctuation of streamlines and vortex formation is formed at the upper stream entrance of the constriction as shown in Figure 6(a) and (b), respectively, due to the increase of electrokinetic effect, which is seen as a result of the increase in polymeric stress (τ
xx).
(90) The contraction geometry enhances the EOF velocity within the constriction channel under high E
app condition (600 V/cm). Such phenomena can be attributed to the dependence of electro-osmotic viscoelastic fluid flow on the system wall surface and bulk fluid properties.
Figure 6. Schematic diagram of vortex formation and streamlines of EOF depicting flow instability at (a) 1.71 s and (b) 1.75 s. Spatial distribution of the elastic normal stress at (c) high Eapp condition. Streamline of an electro-osmotic flow under Eapp of 600 V/cm (90) for (d) non-Newtonian and (e) Newtonian fluid through a constriction geometry. Reproduced with permission from ref (90). Copyright 2021 The Authors, under the terms of the Creative Commons (CC BY 4.0) License https://creativecommons.org/licenses/by/4.0/.
As elastic normal stress exceeds the local shear stress, flow instability and vortex formation occur. The induced elastic stress under EOF not only enhances the instability of the flow but often generates an irregular secondary flow leading to strong disturbance.
(92) It is also vital to consider the effect of the constriction layout of microchannels on the alteration of the field strength within the system. The contraction geometry enhances a larger electric field strength compared with other locations of the channel outside the constriction region, resulting in a higher velocity gradient and stronger extension on the polymer within the viscoelastic solution. Following the high shear flow condition, a higher magnitude of stretch for polymer molecules in viscoelastic fluids exhibits larger elastic stresses and enhancement of vortex formation at the region.
(93)As shown in Figure 6(c), significant elastic normal stress occurs at the inlet of the constriction microchannel. Such occurrence of a polymeric flow can be attributed to the dominating elongational flow, giving rise to high deformation of the polymers within the viscoelastic fluid flow, resulting in higher elastic stress from the polymers. Such phenomena at the entrance result in the difference in velocity streamline as circled in Figure 6(d) compared to that of the Newtonian fluid at the constriction entrance in Figure 6(e).
(90) The difference between the Newtonian and polymer solution at the exit, as circled in Figure 6(d) and (e), can be attributed to the extrudate swell effect of polymers
(94) within the viscoelastic fluid flow. The extrudate swell effect illustrates that, as polymers emerge from the constriction exit, they tend to contract in the flow direction and grow in the normal direction, resulting in an extrudate diameter greater than the channel size. The deformation of polymers within the polymeric flow at both the entrance and exit of the contraction channel facilitates the change in shear stress conditions of the flow, leading to the alteration in streamlines of flows for each region.
4.3. EOF Applications in LOC Systems
4.3.1. Mixing in LOC Systems
Rather than relying on the micromixing controlled by molecular diffusion under low Reynolds number conditions, active mixers actively leverage convective instability and vortex formation induced by electro-osmotic flows from alternating current (AC) or direct current (DC) electric fields. Such adaptation is recognized as significant breakthroughs for promotion of fluid mixing in chemical and biological applications such as drug delivery, medical diagnostics, chemical synthesis, and so on.
(95)Many researchers proposed novel designs of electro-osmosis micromixers coupled with numerical simulations in conjunction with experimental findings to increase their understanding of the role of flow instability and vortex formation in the mixing process under electrokinetic phenomena. Matsubara and Narumi
(96) numerically modeled the mixing process in a microchannel with four electrodes on each side of the microchannel wall, which generated a disruption through unstable electro-osmotic vortices. It was found that particle mixing was sensitive to both the convection effect induced by the main and secondary vortex within the micromixer and the change in oscillation frequency caused by the supplied AC voltage when the Reynolds number was varied. Qaderi et al.
(97) adapted the PNP equation to numerically study the effect of the geometry and zeta potential configuration of the microchannel on the mixing process with a combined electro-osmotic pressure driven flow. It was reported that the application of heterogeneous zeta potential configuration enhances the mixing efficiency by around 23% while the height of the hurdles increases the mixing efficiency at most 48.1%. Cho et al.
(98) utilized the PB model and Laplace equation to numerically simulate the electro-osmotic non-Newtonian fluid mixing process within a wavy and block layout of microchannel walls. The Power Law model is adapted to describe the fluid rheological characteristic. It was found that shear-thinning fluids possess a higher volumetric flow rate, which could result in poorer mixing efficiency compared to that of Newtonian fluids. Numerous studies have revealed that flow instability and vortex generation, in particular secondary vortices produced by barriers or greater magnitudes of heterogeneous zeta potential distribution, enhance mixing by increasing bulk flow velocity and reducing flow distance.To better understand the mechanism of disturbance formed in the system due to externally applied forces, known as electrokinetic instability, literature often utilize the Rayleigh (Ra) number,
(22)where γ is the conductivity ratio of the two streams and can be written as
𝛾=𝜎el,H𝜎el,L�=�el,H�el,L. The Ra number characterizes the ratio between electroviscous and electro-osmotic flow. A high Ra
v value often results in good mixing. It is evident that fluid properties such as the conductivity (σ) of the two streams play a key role in the formation of disturbances to enhance mixing in microsystems. At the same time, electrokinetic parameters like the zeta potential (ζ) in the Ra number is critical in the characterization of electro-osmotic velocity and a slip boundary condition at the microchannel wall.To understand the mixing result along the channel, the concentration field can be defined and simulated under the assumption of steady state conditions and constant diffusion coefficient for each of the working fluid within the system through the convection–diffusion equation as below:
∂𝑐𝒊∂𝑡+∇⇀(𝑐𝑖𝑢⇀−𝐷𝑖∇⇀𝑐𝒊)=0∂��∂�+∇⇀(���⇀−��∇⇀��)=0
(23)where c
i is the species concentration of species i and D
i is the diffusion coefficient of the corresponding species.The standard deviation of concentration (σ
sd) can be adapted to evaluate the mixing quality of the system.
(97) The standard deviation for concentration at a specific portion of the channel may be calculated using the equation below:
m are the non-dimensional concentration profile and the mean concentration at the portion, respectively. C* is the non-dimensional concentration and can be calculated as
𝐶∗=𝐶𝐶ref�*=��ref, where C
ref is the reference concentration defined as the bulk solution concentration. The mean concentration profile can be calculated as
𝐶m=∫10(𝐶∗(𝑦∗)d𝑦∗∫10d𝑦∗�m=∫01(�*(�*)d�*∫01d�*. With the standard deviation of concentration, the mixing efficiency
sd,0 is the standard derivation of the case of no mixing. The value of the mixing efficiency is typically utilized in conjunction with the simulated flow field and concentration field to explore the effect of geometrical and electrokinetic parameters on the optimization of the mixing results.
Viscoelastic fluids such as blood flow in LOC systems are an essential topic to proceed with diagnostic analysis and research through microdevices in the biomedical and pharmaceutical industries. The complex blood flow behavior is tightly controlled by the viscoelastic characteristics of blood such as the dynamic viscosity and the elastic property of RBCs under various shear rate conditions. Furthermore, the flow behaviors under varied driving forces promote an array of microfluidic transport phenomena that are critical to the management of blood flow and other adapted viscoelastic fluids in LOC systems. This review addressed the blood flow phenomena, the complicated interplay between shear rate and blood flow behaviors, and their numerical modeling under LOC systems through the lens of the viscoelasticity characteristic. Furthermore, a theoretical understanding of capillary forces and externally applied electric forces leads to an in-depth investigation of the relationship between blood flow patterns and the key parameters of the two driving forces, the latter of which is introduced through the lens of viscoelastic fluids, coupling numerical modeling to improve the knowledge of blood flow manipulation in LOC systems. The flow disturbances triggered by the EOF of viscoelastic fluids and their impact on blood flow patterns have been deeply investigated due to their important role and applications in LOC devices. Continuous advancements of various numerical modeling methods with experimental findings through more efficient and less computationally heavy methods have served as an encouraging sign of establishing more accurate illustrations of the mechanisms for multiphase blood and other viscoelastic fluid flow transport phenomena driven by various forces. Such progress is fundamental for the manipulation of unique transport phenomena, such as the generated disturbances, to optimize functionalities offered by microdevices in LOC systems.
The following section will provide further insights into the employment of studied blood transport phenomena to improve the functionality of micro devices adapting LOC technology. A discussion of the novel roles that external driving forces play in microfluidic flow behaviors is also provided. Limitations in the computational modeling of blood flow and electrokinetic phenomena in LOC systems will also be emphasized, which may provide valuable insights for future research endeavors. These discussions aim to provide guidance and opportunities for new paths in the ongoing development of LOC devices that adapt blood flow.
5.2. Future Directions
5.2.1. Electro-osmosis Mixing in LOC Systems
Despite substantial research, mixing results through flow instability and vortex formation phenomena induced by electro-osmotic mixing still deviate from the effective mixing results offered by chaotic mixing results such as those seen in turbulent flows. However, recent discoveries of a mixing phenomenon that is generally observed under turbulent flows are found within electro-osmosis micromixers under low Reynolds number conditions. Zhao
(99) experimentally discovered a rapid mixing process in an AC applied micromixer, where the power spectrum of concentration under an applied voltage of 20 V
p-p induces a −5/3 slope within a frequency range. This value of the slope is considered as the O–C spectrum in macroflows, which is often visible under relatively high Re conditions, such as the Taylor microscale Reynolds number Re > 500 in turbulent flows.
(100) However, the Re value in the studied system is less than 1 at the specific location and applied voltage. A secondary flow is also suggested to occur close to microchannel walls, being attributed to the increase of convective instability within the system.Despite the experimental phenomenon proposed by Zhao et al.,
(99) the range of effects induced by vital parameters of an EOF mixing system on the enhanced mixing results and mechanisms of disturbance generated by the turbulent-like flow instability is not further characterized. Such a gap in knowledge may hinder the adaptability and commercialization of the discovery of micromixers. One of the parameters for further evaluation is the conductivity gradient of the fluid flow. A relatively strong conductivity gradient (5000:1) was adopted in the system due to the conductive properties of the two fluids. The high conductivity gradients may contribute to the relatively large Rayleigh number and differences in EDL layer thickness, resulting in an unusual disturbance in laminar flow conditions and enhanced mixing results. However, high conductivity gradients are not always achievable by the working fluids due to diverse fluid properties. The reliance on turbulent-like phenomena and rapid mixing results in a large conductivity gradient should be established to prevent the limited application of fluids for the mixing system. In addition, the proposed system utilizes distinct zeta potential distributions at the top and bottom walls due to their difference in material choices, which may be attributed to the flow instability phenomena. Further studies should be made on varying zeta potential magnitude and distribution to evaluate their effect on the slip boundary conditions of the flow and the large shear rate condition close to the channel wall of EOF. Such a study can potentially offer an optimized condition in zeta potential magnitude through material choices and geometrical layout of the zeta potential for better mixing results and manipulation of mixing fluid dynamics. The two vital parameters mentioned above can be varied with the aid of numerical simulation to understand the effect of parameters on the interaction between electro-osmotic forces and electroviscous forces. At the same time, the relationship of developed streamlines of the simulated velocity and concentration field, following their relationship with the mixing results, under the impact of these key parameters can foster more insight into the range of impact that the two parameters have on the proposed phenomena and the microfluidic dynamic principles of disturbances.
In addition, many of the current investigations of electrokinetic mixers commonly emphasize the fluid dynamics of mixing for Newtonian fluids, while the utilization of biofluids, primarily viscoelastic fluids such as blood, and their distinctive response under shear forces in these novel mixing processes of LOC systems are significantly less studied. To develop more compatible microdevice designs and efficient mixing outcomes for the biomedical industry, it is necessary to fill the knowledge gaps in the literature on electro-osmotic mixing for biofluids, where properties of elasticity, dynamic viscosity, and intricate relationship with shear flow from the fluid are further considered.
5.2.2. Electro-osmosis Separation in LOC Systems
Particle separation in LOC devices, particularly in biological research and diagnostics, is another area where disturbances may play a significant role in optimization.
(101) Plasma analysis in LOC systems under precise control of blood flow phenomena and blood/plasma separation procedures can detect vital information about infectious diseases from particular antibodies and foreign nucleic acids for medical treatments, diagnostics, and research,
(102) offering more efficient results and simple operating procedures compared to that of the traditional centrifugation method for blood and plasma separation. However, the adaptability of LOC devices for blood and plasma separation is often hindered by microchannel clogging, where flow velocity and plasma yield from LOC devices is reduced due to occasional RBC migration and aggregation at the filtration entrance of microdevices.
(103)It is important to note that the EOF induces flow instability close to microchannel walls, which may provide further solutions to clogging for the separation process of the LOC systems. Mohammadi et al.
(104) offered an anti-clogging effect of RBCs at the blood and plasma separating device filtration entry, adjacent to the surface wall, through RBC disaggregation under high shear rate conditions generated by a forward and reverse EOF direction.
Further theoretical and numerical research can be conducted to characterize the effect of high shear rate conditions near microchannel walls toward the detachment of binding blood cells on surfaces and the reversibility of aggregation. Through numerical modeling with varying electrokinetic parameters to induce different degrees of disturbances or shear conditions at channel walls, it may be possible to optimize and better understand the process of disrupting the forces that bind cells to surface walls and aggregated cells at filtration pores. RBCs that migrate close to microchannel walls are often attracted by the adhesion force between the RBC and the solid surface originating from the van der Waals forces. Following RBC migration and attachment by adhesive forces adjacent to the microchannel walls as shown in Figure 7, the increase in viscosity at the region causes a lower shear condition and encourages RBC aggregation (cell–cell interaction), which clogs filtering pores or microchannels and reduces flow velocity at filtration region. Both the impact that shear forces and disturbances may induce on cell binding forces with surface walls and other cells leading to aggregation may suggest further characterization. Kinetic parameters such as activation energy and the rate-determining step for cell binding composition attachment and detachment should be considered for modeling the dynamics of RBCs and blood flows under external forces in LOC separation devices.
Figure 7. Schematic representations of clogging at a microchannel pore following the sequence of RBC migration, cell attachment to channel walls, and aggregation. (105) Reproduced with permission from ref (105). Copyright 2018 The Authors under the terms of the Creative Commons (CC BY 4.0) License https://creativecommons.org/licenses/by/4.0/.
5.2.3. Relationship between External Forces and Microfluidic Systems
In blood flow, a thicker CFL suggests a lower blood viscosity, suggesting a complex relationship between shear stress and shear rate, affecting the blood viscosity and blood flow. Despite some experimental and numerical studies on electro-osmotic non-Newtonian fluid flow, limited literature has performed an in-depth investigation of the role that applied electric forces and other external forces could play in the process of CFL formation. Additional studies on how shear rates from external forces affect CFL formation and microfluidic flow dynamics can shed light on the mechanism of the contribution induced by external driving forces to the development of a separate phase of layer, similar to CFL, close to the microchannel walls and distinct from the surrounding fluid within the system, then influencing microfluidic flow dynamics.One of the mechanisms of phenomena to be explored is the formation of the Exclusion Zone (EZ) region following a “Self-Induced Flow” (SIF) phenomenon discovered by Li and Pollack,
(106) as shown in Figure 8(a) and (b), respectively. A spontaneous sustained axial flow is observed when hydrophilic materials are immersed in water, resulting in the buildup of a negative layer of charges, defined as the EZ, after water molecules absorb infrared radiation (IR) energy and break down into H and OH
+–.
Figure 8. Schematic representations of (a) the Exclusion Zone region and (b) the Self Induced Flow through visualization of microsphere movement within a microchannel. (106) Reproduced with permission from ref (106). Copyright 2020 The Authors under the terms of the Creative Commons (CC BY 4.0) License https://creativecommons.org/licenses/by/4.0/.
Despite the finding of such a phenomenon, the specific mechanism and role of IR energy have yet to be defined for the process of EZ development. To further develop an understanding of the role of IR energy in such phenomena, a feasible study may be seen through the lens of the relationships between external forces and microfluidic flow. In the phenomena, the increase of SIF velocity under a rise of IR radiation resonant characteristics is shown in the participation of the external electric field near the microchannel walls under electro-osmotic viscoelastic fluid flow systems. The buildup of negative charges at the hydrophilic surfaces in EZ is analogous to the mechanism of electrical double layer formation. Indeed, research has initiated the exploration of the core mechanisms for EZ formation through the lens of the electrokinetic phenomena.
(107) Such a similarity of the role of IR energy and the transport phenomena of SIF with electrokinetic phenomena paves the way for the definition of the unknown SIF phenomena and EZ formation. Furthermore, Li and Pollack
(106) suggest whether CFL formation might contribute to a SIF of blood using solely IR radiation, a commonly available source of energy in nature, as an external driving force. The proposition may be proven feasible with the presence of the CFL region next to the negatively charged hydrophilic endothelial glycocalyx layer, coating the luminal side of blood vessels.
(108) Further research can dive into the resonating characteristics between the formation of the CFL region next to the hydrophilic endothelial glycocalyx layer and that of the EZ formation close to hydrophilic microchannel walls. Indeed, an increase in IR energy is known to rapidly accelerate EZ formation and SIF velocity, depicting similarity to the increase in the magnitude of electric field forces and greater shear rates at microchannel walls affecting CFL formation and EOF velocity. Such correlation depicts a future direction in whether SIF blood flow can be observed and characterized theoretically further through the lens of the relationship between blood flow and shear forces exhibited by external energy.
The intricate link between the CFL and external forces, more specifically the externally applied electric field, can receive further attention to provide a more complete framework for the mechanisms between IR radiation and EZ formation. Such characterization may also contribute to a greater comprehension of the role IR can play in CFL formation next to the endothelial glycocalyx layer as well as its role as a driving force to propel blood flow, similar to the SIF, but without the commonly assumed pressure force from heart contraction as a source of driving force.
5.3. Challenges
Although there have been significant improvements in blood flow modeling under LOC systems over the past decade, there are still notable constraints that may require special attention for numerical simulation applications to benefit the adaptability of the designs and functionalities of LOC devices. Several points that require special attention are mentioned below:
1.
The majority of CFD models operate under the relationship between the viscoelasticity of blood and the shear rate conditions of flow. The relative effect exhibited by the presence of highly populated RBCs in whole blood and their forces amongst the cells themselves under complex flows often remains unclearly defined. Furthermore, the full range of cell populations in whole blood requires a much more computational load for numerical modeling. Therefore, a vital goal for future research is to evaluate a reduced modeling method where the impact of cell–cell interaction on the viscoelastic property of blood is considered.
2.
Current computational methods on hemodynamics rely on continuum models based upon non-Newtonian rheology at the macroscale rather than at molecular and cellular levels. Careful considerations should be made for the development of a constructive framework for the physical and temporal scales of micro/nanoscale systems to evaluate the intricate relationship between fluid driving forces, dynamic viscosity, and elasticity.
3.
Viscoelastic fluids under the impact of externally applied electric forces often deviate from the assumptions of no-slip boundary conditions due to the unique flow conditions induced by externally applied forces. Furthermore, the mechanism of vortex formation and viscoelastic flow instability at laminar flow conditions should be better defined through the lens of the microfluidic flow phenomenon to optimize the prediction of viscoelastic flow across different geometrical layouts. Mathematical models and numerical methods are needed to better predict such disturbance caused by external forces and the viscoelasticity of fluids at such a small scale.
4.
Under practical situations, zeta potential distribution at channel walls frequently deviates from the common assumption of a constant distribution because of manufacturing faults or inherent surface charges prior to the introduction of electrokinetic influence. These discrepancies frequently lead to inconsistent surface potential distribution, such as excess positive ions at relatively more negatively charged walls. Accordingly, unpredicted vortex formation and flow instability may occur. Therefore, careful consideration should be given to these discrepancies and how they could trigger the transport process and unexpected results of a microdevice.
Zhe Chen – Department of Chemical Engineering, School of Chemistry and Chemical Engineering, State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, P. R. China; Email: zaccooky@sjtu.edu.cn
Bo Ouyang – Department of Chemical Engineering, School of Chemistry and Chemical Engineering, State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, P. R. China; Email: bouy93@sjtu.edu.cn
Zheng-Hong Luo – Department of Chemical Engineering, School of Chemistry and Chemical Engineering, State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, P. R. China; https://orcid.org/0000-0001-9011-6020; Email: luozh@sjtu.edu.cn
Authors
Bin-Jie Lai – Department of Chemical Engineering, School of Chemistry and Chemical Engineering, State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, P. R. China; https://orcid.org/0009-0002-8133-5381
Li-Tao Zhu – Department of Chemical Engineering, School of Chemistry and Chemical Engineering, State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, P. R. China; https://orcid.org/0000-0001-6514-8864
NotesThe authors declare no competing financial interest.
This work was supported by the National Natural Science Foundation of China (No. 22238005) and the Postdoctoral Research Foundation of China (No. GZC20231576).
the field of technological and scientific study that investigates fluid flow in channels with dimensions between 1 and 1000 μm
Lab-on-a-Chip Technology
the field of research and technological development aimed at integrating the micro/nanofluidic characteristics to conduct laboratory processes on handheld devices
Computational Fluid Dynamics (CFD)
the method utilizing computational abilities to predict physical fluid flow behaviors mathematically through solving the governing equations of corresponding fluid flows
Shear Rate
the rate of change in velocity where one layer of fluid moves past the adjacent layer
Viscoelasticity
the property holding both elasticity and viscosity characteristics relying on the magnitude of applied shear stress and time-dependent strain
Electro-osmosis
the flow of fluid under an applied electric field when charged solid surface is in contact with the bulk fluid
Vortex
the rotating motion of a fluid revolving an axis line
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웨어의 두 가지 서로 다른 배열(즉, 직선형 웨어와 직사각형 미로 웨어)을 사용하여 웨어 모양, 웨어 간격, 웨어의 오리피스 존재, 흐름 영역에 대한 바닥 경사와 같은 기하학적 매개변수의 영향을 평가했습니다.
유량과 수심의 관계, 수심 평균 속도의 변화와 분포, 난류 특성, 어도에서의 에너지 소산. 흐름 조건에 미치는 영향을 조사하기 위해 FLOW-3D® 소프트웨어를 사용하여 전산 유체 역학 시뮬레이션을 수행했습니다.
수치 모델은 계산된 표면 프로파일과 속도를 문헌의 실험적으로 측정된 값과 비교하여 검증되었습니다. 수치 모델과 실험 데이터의 결과, 급락유동의 표면 프로파일과 표준화된 속도 프로파일에 대한 평균 제곱근 오차와 평균 절대 백분율 오차가 각각 0.014m와 3.11%로 나타나 수치 모델의 능력을 확인했습니다.
수영장과 둑의 흐름 특성을 예측합니다. 각 모델에 대해 L/B = 1.83(L: 웨어 거리, B: 수로 폭) 값에서 급락 흐름이 발생할 수 있고 L/B = 0.61에서 스트리밍 흐름이 발생할 수 있습니다. 직사각형 미로보 모델은 기존 모델보다 무차원 방류량(Q+)이 더 큽니다.
수중 흐름의 기존 보와 직사각형 미로 보의 경우 Q는 각각 1.56과 1.47h에 비례합니다(h: 보 위 수심). 기존 웨어의 풀 내 평균 깊이 속도는 직사각형 미로 웨어의 평균 깊이 속도보다 높습니다.
그러나 주어진 방류량, 바닥 경사 및 웨어 간격에 대해 난류 운동 에너지(TKE) 및 난류 강도(TI) 값은 기존 웨어에 비해 직사각형 미로 웨어에서 더 높습니다. 기존의 웨어는 직사각형 미로 웨어보다 에너지 소산이 더 낮습니다.
더 낮은 TKE 및 TI 값은 미로 웨어 상단, 웨어 하류 벽 모서리, 웨어 측벽과 채널 벽 사이에서 관찰되었습니다. 보와 바닥 경사면 사이의 거리가 증가함에 따라 평균 깊이 속도, 난류 운동 에너지의 평균값 및 난류 강도가 증가하고 수영장의 체적 에너지 소산이 감소했습니다.
둑에 개구부가 있으면 평균 깊이 속도와 TI 값이 증가하고 풀 내에서 가장 높은 TKE 범위가 감소하여 두 모델 모두에서 물고기를 위한 휴식 공간이 더 넓어지고(TKE가 낮아짐) 에너지 소산율이 감소했습니다.
Two different arrangements of the weir (i.e., straight weir and rectangular labyrinth weir) were used to evaluate the effects of geometric parameters such as weir shape, weir spacing, presence of an orifice at the weir, and bed slope on the flow regime and the relationship between discharge and depth, variation and distribution of depth-averaged velocity, turbulence characteristics, and energy dissipation at the fishway. Computational fluid dynamics simulations were performed using FLOW-3D® software to examine the effects on flow conditions. The numerical model was validated by comparing the calculated surface profiles and velocities with experimentally measured values from the literature. The results of the numerical model and experimental data showed that the root-mean-square error and mean absolute percentage error for the surface profiles and normalized velocity profiles of plunging flows were 0.014 m and 3.11%, respectively, confirming the ability of the numerical model to predict the flow characteristics of the pool and weir. A plunging flow can occur at values of L/B = 1.83 (L: distance of the weir, B: width of the channel) and streaming flow at L/B = 0.61 for each model. The rectangular labyrinth weir model has larger dimensionless discharge values (Q+) than the conventional model. For the conventional weir and the rectangular labyrinth weir at submerged flow, Q is proportional to 1.56 and 1.47h, respectively (h: the water depth above the weir). The average depth velocity in the pool of a conventional weir is higher than that of a rectangular labyrinth weir. However, for a given discharge, bed slope, and weir spacing, the turbulent kinetic energy (TKE) and turbulence intensity (TI) values are higher for a rectangular labyrinth weir compared to conventional weir. The conventional weir has lower energy dissipation than the rectangular labyrinth weir. Lower TKE and TI values were observed at the top of the labyrinth weir, at the corner of the wall downstream of the weir, and between the side walls of the weir and the channel wall. As the distance between the weirs and the bottom slope increased, the average depth velocity, the average value of turbulent kinetic energy and the turbulence intensity increased, and the volumetric energy dissipation in the pool decreased. The presence of an opening in the weir increased the average depth velocity and TI values and decreased the range of highest TKE within the pool, resulted in larger resting areas for fish (lower TKE), and decreased the energy dissipation rates in both models.
1 Introduction
Artificial barriers such as detour dams, weirs, and culverts in lakes and rivers prevent fish from migrating and completing the upstream and downstream movement cycle. This chain is related to the life stage of the fish, its location, and the type of migration. Several riverine fish species instinctively migrate upstream for spawning and other needs. Conversely, downstream migration is a characteristic of early life stages [1]. A fish ladder is a waterway that allows one or more fish species to cross a specific obstacle. These structures are constructed near detour dams and other transverse structures that have prevented such migration by allowing fish to overcome obstacles [2]. The flow pattern in fish ladders influences safe and comfortable passage for ascending fish. The flow’s strong turbulence can reduce the fish’s speed, injure them, and delay or prevent them from exiting the fish ladder. In adult fish, spawning migrations are usually complex, and delays are critical to reproductive success [3].
Various fish ladders/fishways include vertical slots, denil, rock ramps, and pool weirs [1]. The choice of fish ladder usually depends on many factors, including water elevation, space available for construction, and fish species. Pool and weir structures are among the most important fish ladders that help fish overcome obstacles in streams or rivers and swim upstream [1]. Because they are easy to construct and maintain, this type of fish ladder has received considerable attention from researchers and practitioners. Such a fish ladder consists of a sloping-floor channel with series of pools directly separated by a series of weirs [4]. These fish ladders, with or without underwater openings, are generally well-suited for slopes of 10% or less [1, 2]. Within these pools, flow velocities are low and provide resting areas for fish after they enter the fish ladder. After resting in the pools, fish overcome these weirs by blasting or jumping over them [2]. There may also be an opening in the flooded portion of the weir through which the fish can swim instead of jumping over the weir. Design parameters such as the length of the pool, the height of the weir, the slope of the bottom, and the water discharge are the most important factors in determining the hydraulic structure of this type of fish ladder [3]. The flow over the weir depends on the flow depth at a given slope S0 and the pool length, either “plunging” or “streaming.” In plunging flow, the water column h over each weir creates a water jet that releases energy through turbulent mixing and diffusion mechanisms [5]. The dimensionless discharges for plunging (Q+) and streaming (Q*) flows are shown in Fig. 1, where Q is the total discharge, B is the width of the channel, w is the weir height, S0 is the slope of the bottom, h is the water depth above the weir, d is the flow depth, and g is the acceleration due to gravity. The maximum velocity occurs near the top of the weir for plunging flow. At the water’s surface, it drops to about half [6].
Fig. 1
Extensive experimental studies have been conducted to investigate flow patterns for various physical geometries (i.e., bed slope, pool length, and weir height) [2]. Guiny et al. [7] modified the standard design by adding vertical slots, orifices, and weirs in fishways. The efficiency of the orifices and vertical slots was related to the velocities at their entrances. In the laboratory experiments of Yagci [8], the three-dimensional (3D) mean flow and turbulence structure of a pool weir fishway combined with an orifice and a slot is investigated. It is shown that the energy dissipation per unit volume and the discharge have a linear relationship.
Considering the beneficial characteristics reported in the limited studies of researchers on the labyrinth weir in the pool-weir-type fishway, and knowing that the characteristics of flow in pool-weir-type fishways are highly dependent on the geometry of the weir, an alternative design of the rectangular labyrinth weir instead of the straight weirs in the pool-weir-type fishway is investigated in this study [7, 9]. Kim [10] conducted experiments to compare the hydraulic characteristics of three different weir types in a pool-weir-type fishway. The results show that a straight, rectangular weir with a notch is preferable to a zigzag or trapezoidal weir. Studies on natural fish passes show that pass ability can be improved by lengthening the weir’s crest [7]. Zhong et al. [11] investigated the semi-rigid weir’s hydraulic performance in the fishway’s flow field with a pool weir. The results showed that this type of fishway performed better with a lower invert slope and a smaller radius ratio but with a larger pool spacing.
Considering that an alternative method to study the flow characteristics in a fishway with a pool weir is based on numerical methods and modeling from computational fluid dynamics (CFD), which can easily change the geometry of the fishway for different flow fields, this study uses the powerful package CFD and the software FLOW-3D to evaluate the proposed weir design and compare it with the conventional one to extend the application of the fishway. The main objective of this study was to evaluate the hydraulic performance of the rectangular labyrinth pool and the weir with submerged openings in different hydraulic configurations. The primary objective of creating a new weir configuration for suitable flow patterns is evaluated based on the swimming capabilities of different fish species. Specifically, the following questions will be answered: (a) How do the various hydraulic and geometric parameters relate to the effects of water velocity and turbulence, expressed as turbulent kinetic energy (TKE) and turbulence intensity (TI) within the fishway, i.e., are conventional weirs more affected by hydraulics than rectangular labyrinth weirs? (b) Which weir configurations have the greatest effect on fish performance in the fishway? (c) In the presence of an orifice plate, does the performance of each weir configuration differ with different weir spacing, bed gradients, and flow regimes from that without an orifice plate?
2 Materials and Methods
2.1 Physical Model Configuration
This paper focuses on Ead et al. [6]’s laboratory experiments as a reference, testing ten pool weirs (Fig. 2). The experimental flume was 6 m long, 0.56 m wide, and 0.6 m high, with a bottom slope of 10%. Field measurements were made at steady flow with a maximum flow rate of 0.165 m3/s. Discharge was measured with magnetic flow meters in the inlets and water level with point meters (see Ead et al. [6]. for more details). Table 1 summarizes the experimental conditions considered for model calibration in this study.
Fig. 2
Table 1 Experimental conditions considered for calibration
Computational fluid dynamics (CFD) simulations were performed using FLOW-3D® v11.2 to validate a series of experimental liner pool weirs by Ead et al. [6] and to investigate the effects of the rectangular labyrinth pool weir with an orifice. The dimensions of the channel and data collection areas in the numerical models are the same as those of the laboratory model. Two types of pool weirs were considered: conventional and labyrinth. The proposed rectangular labyrinth pool weirs have a symmetrical cross section and are sized to fit within the experimental channel. The conventional pool weir model had a pool length of l = 0.685 and 0.342 m, a weir height of w = 0.141 m, a weir width of B = 0.56 m, and a channel slope of S0 = 5 and 10%. The rectangular labyrinth weirs have the same front width as the offset, i.e., a = b = c = 0.186 m. A square underwater opening with a width of 0.05 m and a depth of 0.05 m was created in the middle of the weir. The weir configuration considered in the present study is shown in Fig. 3.
Fig. 3
2.3 Governing Equations
FLOW-3D® software solves the Navier–Stokes–Reynolds equations for three-dimensional analysis of incompressible flows using the fluid-volume method on a gridded domain. FLOW -3D® uses an advanced free surface flow tracking algorithm (TruVOF) developed by Hirt and Nichols [12], where fluid configurations are defined in terms of a VOF function F (x, y, z, t). In this case, F (fluid fraction) represents the volume fraction occupied by the fluid: F = 1 in cells filled with fluid and F = 0 in cells without fluid (empty areas) [4, 13]. The free surface area is at an intermediate value of F. (Typically, F = 0.5, but the user can specify a different intermediate value.) The equations in Cartesian coordinates (x, y, z) applicable to the model are as follows:
�f∂�∂�+∂(���x)∂�+∂(���y)∂�+∂(���z)∂�=�SOR
(1)
∂�∂�+1�f(��x∂�∂�+��y∂�∂�+��z∂�∂�)=−1�∂�∂�+�x+�x
(2)
∂�∂�+1�f(��x∂�∂�+��y∂�∂�+��z∂�∂�)=−1�∂�∂�+�y+�y
(3)
∂�∂�+1�f(��x∂�∂�+��y∂�∂�+��z∂�∂�)=−1�∂�∂�+�z+�z
(4)
where (u, v, w) are the velocity components, (Ax, Ay, Az) are the flow area components, (Gx, Gy, Gz) are the mass accelerations, and (fx, fy, fz) are the viscous accelerations in the directions (x, y, z), ρ is the fluid density, RSOR is the spring term, Vf is the volume fraction associated with the flow, and P is the pressure. The k–ε turbulence model (RNG) was used in this study to solve the turbulence of the flow field. This model is a modified version of the standard k–ε model that improves performance. The model is a two-equation model; the first equation (Eq. 5) expresses the turbulence’s energy, called turbulent kinetic energy (k) [14]. The second equation (Eq. 6) is the turbulent dissipation rate (ε), which determines the rate of dissipation of kinetic energy [15]. These equations are expressed as follows Dasineh et al. [4]:
In these equations, k is the turbulent kinetic energy, ε is the turbulent energy consumption rate, Gk is the generation of turbulent kinetic energy by the average velocity gradient, with empirical constants αε = αk = 1.39, C1ε = 1.42, and C2ε = 1.68, eff is the effective viscosity, μeff = μ + μt [15]. Here, μ is the hydrodynamic density coefficient, and μt is the turbulent density of the fluid.
2.4 Meshing and the Boundary Conditions in the Model Setup
The numerical area is divided into three mesh blocks in the X-direction. The meshes are divided into different sizes, a containing mesh block for the entire spatial domain and a nested block with refined cells for the domain of interest. Three different sizes were selected for each of the grid blocks. By comparing the accuracy of their results based on the experimental data, the reasonable mesh for the solution domain was finally selected. The convergence index method (GCI) evaluated the mesh sensitivity analysis. Based on this method, many researchers, such as Ahmadi et al. [16] and Ahmadi et al. [15], have studied the independence of numerical results from mesh size. Three different mesh sizes with a refinement ratio (r) of 1.33 were used to perform the convergence index method. The refinement ratio is the ratio between the larger and smaller mesh sizes (r = Gcoarse/Gfine). According to the recommendation of Celik et al. [17], the recommended number for the refinement ratio is 1.3, which gives acceptable results. Table 2 shows the characteristics of the three mesh sizes selected for mesh sensitivity analysis.Table 2 Characteristics of the meshes tested in the convergence analysis
The results of u1 = umax (u1 = velocity component along the x1 axis and umax = maximum velocity of u1 in a section perpendicular to the invert of the fishway) at Q = 0.035 m3/s, × 1/l = 0.66, and Y1/b = 0 in the pool of conventional weir No. 4, obtained from the output results of the software, were used to evaluate the accuracy of the calculation range. As shown in Fig. 4, x1 = the distance from a given weir in the x-direction, Y1 = the water depth measured in the y-direction, Y0 = the vertical distance in the Cartesian coordinate system, h = the water column at the crest, b = the distance between the two points of maximum velocity umax and zero velocity, and l = the pool length.
Fig. 4
The apparent index of convergence (p) in the GCI method is calculated as follows:
�=ln(�3−�2)(�2−�1)/ln(�)
(7)
f1, f2, and f3 are the hydraulic parameters obtained from the numerical simulation (f1 corresponds to the small mesh), and r is the refinement ratio. The following equation defines the convergence index of the fine mesh:
GCIfine=1.25|ε|��−1
(8)
Here, ε = (f2 − f1)/f1 is the relative error, and f2 and f3 are the values of hydraulic parameters considered for medium and small grids, respectively. GCI12 and GCI23 dimensionless indices can be calculated as:
GCI12=1.25|�2−�1�1|��−1
(9)
Then, the independence of the network is preserved. The convergence index of the network parameters obtained by Eqs. (7)–(9) for all three network variables is shown in Table 3. Since the GCI values for the smaller grid (GCI12) are lower compared to coarse grid (GCI23), it can be concluded that the independence of the grid is almost achieved. No further change in the grid size of the solution domain is required. The calculated values (GCI23/rpGCI12) are close to 1, which shows that the numerical results obtained are within the convergence range. As a result, the meshing of the solution domain consisting of a block mesh with a mesh size of 0.012 m and a block mesh within a larger block mesh with a mesh size of 0.009 m was selected as the optimal mesh (Fig. 5).Table 3 GCI calculation
The boundary conditions applied to the area are shown in Fig. 6. The boundary condition of specific flow rate (volume flow rate-Q) was used for the inlet of the flow. For the downstream boundary, the flow output (outflow-O) condition did not affect the flow in the solution area. For the Zmax boundary, the specified pressure boundary condition was used along with the fluid fraction = 0 (P). This type of boundary condition considers free surface or atmospheric pressure conditions (Ghaderi et al. [19]). The wall boundary condition is defined for the bottom of the channel, which acts like a virtual wall without friction (W). The boundary between mesh blocks and walls were considered a symmetrical condition (S).
Fig. 6
The convergence of the steady-state solutions was controlled during the simulations by monitoring the changes in discharge at the inlet boundary conditions. Figure 7 shows the time series plots of the discharge obtained from the Model A for the three main discharges from the numerical results. The 8 s to reach the flow equilibrium is suitable for the case of the fish ladder with pool and weir. Almost all discharge fluctuations in the models are insignificant in time, and the flow has reached relative stability. The computation time for the simulations was between 6 and 8 h using a personal computer with eight cores of a CPU (Intel Core i7-7700K @ 4.20 GHz and 16 GB RAM).
Fig. 7
3 Results
3.1 Verification of Numerical Results
Quantitative outcomes, including free surface and normalized velocity profiles obtained using FLOW-3D software, were reviewed and compared with the results of Ead et al. [6]. The fourth pool was selected to present the results and compare the experiment and simulation. For each quantity, the percentage of mean absolute error (MAPE (%)) and root-mean-square error (RMSE) are calculated. Equations (10) and (11) show the method used to calculate the errors.
MAPE(%)100×1�∑1�|�exp−�num�exp|
(10)
RMSE(−)1�∑1�(�exp−�num)2
(11)
Here, Xexp is the value of the laboratory data, Xnum is the numerical data value, and n is the amount of data. As shown in Fig. 8, let x1 = distance from a given weir in the x-direction and Y1 = water depth in the y-direction from the bottom. The trend of the surface profiles for each of the numerical results is the same as that of the laboratory results. The surface profiles of the plunging flows drop after the flow enters and then rises to approach the next weir. The RMSE and MAPE error values for Model A are 0.014 m and 3.11%, respectively, indicating acceptable agreement between numerical and laboratory results. Figure 9 shows the velocity vectors and plunging flow from the numerical results, where x and y are horizontal and vertical to the flow direction, respectively. It can be seen that the jet in the fish ladder pool has a relatively high velocity. The two vortices, i.e., the enclosed vortex rotating clockwise behind the weir and the surface vortex rotating counterclockwise above the jet, are observed for the regime of incident flow. The point where the jet meets the fish passage bed is shown in the figure. The normalized velocity profiles upstream and downstream of the impact points are shown in Fig. 10. The figure shows that the numerical results agree well with the experimental data of Ead et al. [6].
Fig. 8Fig. 9Fig. 10
3.2 Flow Regime and Discharge-Depth Relationship
Depending on the geometric shape of the fishway, including the distance of the weir, the slope of the bottom, the height of the weir, and the flow conditions, the flow regime in the fishway is divided into three categories: dipping, transitional, and flow regimes [4]. In the plunging flow regime, the flow enters the pool through the weir, impacts the bottom of the fishway, and forms a hydraulic jump causing two eddies [2, 20]. In the streamwise flow regime, the surface of the flow passing over the weir is almost parallel to the bottom of the channel. The transitional regime has intermediate flow characteristics between the submerged and flow regimes. To predict the flow regime created in the fishway, Ead et al. [6] proposed two dimensionless parameters, Qt* and L/w, where Qt* is the dimensionless discharge, L is the distance between weirs, and w is the height of the weir:
��∗=���0���
(12)
Q is the total discharge, B is the width of the channel, S0 is the slope of the bed, and g is the gravity acceleration. Figure 11 shows different ranges for each flow regime based on the slope of the bed and the distance between the pools in this study. The results of Baki et al. [21], Ead et al. [6] and Dizabadi et al. [22] were used for this comparison. The distance between the pools affects the changes in the regime of the fish ladder. So, if you decrease the distance between weirs, the flow regime more likely becomes. This study determined all three flow regimes in a fish ladder. When the corresponding range of Qt* is less than 0.6, the flow regime can dip at values of L/B = 1.83. If the corresponding range of Qt* is greater than 0.5, transitional flow may occur at L/B = 1.22. On the other hand, when Qt* is greater than 1, streamwise flow can occur at values of L/B = 0.61. These observations agree well with the results of Baki et al. [21], Ead et al. [6] and Dizabadi et al. [22].
Fig. 11
For plunging flows, another dimensionless discharge (Q+) versus h/w given by Ead et al. [6] was used for further evaluation:
�+=��ℎ�ℎ=23�d�
(13)
where h is the water depth above the weir, and Cd is the discharge coefficient. Figure 12a compares the numerical and experimental results of Ead et al. [6]. In this figure, Rehbock’s empirical equation is used to estimate the discharge coefficient of Ead et al. [6].
�d=0.57+0.075ℎ�
(14)
Fig. 12
The numerical results for the conventional weir (Model A) and the rectangular labyrinth weir (Model B) of this study agree well with the laboratory results of Ead et al. [6]. When comparing models A and B, it is also found that a rectangular labyrinth weir has larger Q + values than the conventional weir as the length of the weir crest increases for a given channel width and fixed headwater elevation. In Fig. 12b, Models A and B’s flow depth plot shows the plunging flow regime. The power trend lines drawn through the data are the best-fit lines. The data shown in Fig. 12b are for different bed slopes and weir geometries. For the conventional weir and the rectangular labyrinth weir at submerged flow, Q can be assumed to be proportional to 1.56 and 1.47h, respectively. In the results of Ead et al. [6], Q is proportional to 1.5h. If we assume that the flow through the orifice is Qo and the total outflow is Q, the change in the ratio of Qo/Q to total outflow for models A and B can be shown in Fig. 13. For both models, the flow through the orifice decreases as the total flow increases. A logarithmic trend line was also found between the total outflow and the dimensionless ratio Qo/Q.
Fig. 13
3.3 Depth-Averaged Velocity Distributions
To ensure that the target fish species can pass the fish ladder with maximum efficiency, the average velocity in the fish ladder should be low enough [4]. Therefore, the average velocity in depth should be as much as possible below the critical swimming velocities of the target fishes at a constant flow depth in the pool [20]. The contour plot of depth-averaged velocity was used instead of another direction, such as longitudinal velocity because fish are more sensitive to depth-averaged flow velocity than to its direction under different hydraulic conditions. Figure 14 shows the distribution of depth-averaged velocity in the pool for Models A and B in two cases with and without orifice plates. Model A’s velocity within the pool differs slightly in the spanwise direction. However, no significant variation in velocity was observed. The flow is gradually directed to the sides as it passes through the rectangular labyrinth weir. This increases the velocity at the sides of the channel. Therefore, the high-velocity zone is located at the sides. The low velocity is in the downstream apex of the weir. This area may be suitable for swimming target fish. The presence of an opening in the weir increases the flow velocity at the opening and in the pool’s center, especially in Model A. The flow velocity increase caused by the models’ opening varied from 7.7 to 12.48%. Figure 15 illustrates the effect of the inverted slope on the averaged depth velocity distribution in the pool at low and high discharge. At constant discharge, flow velocity increases with increasing bed slope. In general, high flow velocity was found in the weir toe sidewall and the weir and channel sidewalls.
Fig. 14Fig. 15
On the other hand, for a constant bed slope, the high-velocity area of the pool increases due to the increase in runoff. For both bed slopes and different discharges, the most appropriate path for fish to travel from upstream to downstream is through the middle of the cross section and along the top of the rectangular labyrinth weirs. The maximum dominant velocities for Model B at S0 = 5% were 0.83 and 1.01 m/s; at S0 = 10%, they were 1.12 and 1.61 m/s at low and high flows, respectively. The low mean velocities for the same distance and S0 = 5 and 10% were 0.17 and 0.26 m/s, respectively.
Figure 16 shows the contour of the averaged depth velocity for various distances from the weir at low and high discharge. The contour plot shows a large variation in velocity within short distances from the weir. At L/B = 0.61, velocities are low upstream and downstream of the top of the weir. The high velocities occur in the side walls of the weir and the channel. At L/B = 1.22, the low-velocity zone displaces the higher velocity in most of the pool. Higher velocities were found only on the sides of the channel. As the discharge increases, the velocity zone in the pool becomes wider. At L/B = 1.83, there is an area of higher velocities only upstream of the crest and on the sides of the weir. At high discharge, the prevailing maximum velocities for L/B = 0.61, 1.22, and 1.83 were 1.46, 1.65, and 1.84 m/s, respectively. As the distance between weirs increases, the range of maximum velocity increases.
Fig. 16
On the other hand, the low mean velocity for these distances was 0.27, 0.44, and 0.72 m/s, respectively. Thus, the low-velocity zone decreases with increasing distance between weirs. Figure 17 shows the pattern distribution of streamlines along with the velocity contour at various distances from the weir for Q = 0.05 m3/s. A stream-like flow is generally formed in the pool at a small distance between weirs (L/B = 0.61). The rotation cell under the jet forms clockwise between the two weirs. At the distances between the spillways (L/B = 1.22), the transition regime of the flow is formed. The transition regime occurs when or shortly after the weir is flooded. The rotation cell under the jet is clockwise smaller than the flow regime and larger than the submergence regime. At a distance L/B = 1.83, a plunging flow is formed so that the plunging jet dips into the pool and extends downstream to the center of the pool. The clockwise rotation of the cell is bounded by the dipping jet of the weir and is located between the bottom and the side walls of the weir and the channel.
Fig. 17
Figure 18 shows the average depth velocity bar graph for each weir at different bed slopes and with and without orifice plates. As the distance between weirs increases, all models’ average depth velocity increases. As the slope of the bottom increases and an orifice plate is present, the average depth velocity in the pool increases. In addition, the average pool depth velocity increases as the discharge increases. Among the models, Model A’s average depth velocity is higher than Model B’s. The variation in velocity ranged from 8.11 to 12.24% for the models without an orifice plate and from 10.26 to 16.87% for the models with an orifice plate.
Fig. 18
3.4 Turbulence Characteristics
The turbulent kinetic energy is one of the important parameters reflecting the turbulent properties of the flow field [23]. When the k value is high, more energy and a longer transit time are required to migrate the target species. The turbulent kinetic energy is defined as follows:
�=12(�x′2+�y′2+�z′2)
(15)
where ux, uy, and uz are fluctuating velocities in the x, y, and z directions, respectively. An illustration of the TKE and the effects of the geometric arrangement of the weir and the presence of an opening in the weir is shown in Fig. 19. For a given bed slope, in Model A, the highest TKE values are uniformly distributed in the weir’s upstream portion in the channel’s cross section. In contrast, for the rectangular labyrinth weir (Model B), the highest TKE values are concentrated on the sides of the pool between the crest of the weir and the channel wall. The highest TKE value in Models A and B is 0.224 and 0.278 J/kg, respectively, at the highest bottom slope (S0 = 10%). In the downstream portion of the conventional weir and within the crest of the weir and the walls of the rectangular labyrinth, there was a much lower TKE value that provided the best conditions for fish to recover in the pool between the weirs. The average of the lowest TKE for bottom slopes of 5 and 10% in Model A is 0.041 and 0.056 J/kg, and for Model B, is 0.047 and 0.064 J/kg. The presence of an opening in the weirs reduces the area of the highest TKE within the pool. It also increases the resting areas for fish (lower TKE). The highest TKE at the highest bottom slope in Models A and B with an orifice is 0.208 and 0.191 J/kg, respectively.
Fig. 19
Figure 20 shows the effect of slope on the longitudinal distribution of TKE in the pools. TKE values significantly increase for a given discharge with an increasing bottom slope. Thus, for a low bed slope (S0 = 5%), a large pool area has expanded with average values of 0.131 and 0.168 J/kg for low and high discharge, respectively. For a bed slope of S0 = 10%, the average TKE values are 0.176 and 0.234 J/kg. Furthermore, as the discharge increases, the area with high TKE values within the pool increases. Lower TKE values are observed at the apex of the labyrinth weir, at the corner of the wall downstream of the weir, and between the side walls of the weir and the channel wall for both bottom slopes. The effect of distance between weirs on TKE is shown in Fig. 21. Low TKE values were observed at low discharge and short distances between weirs. Low TKE values are located at the top of the rectangular labyrinth weir and the downstream corner of the weir wall. There is a maximum value of TKE at the large distances between weirs, L/B = 1.83, along the center line of the pool, where the dip jet meets the bottom of the bed. At high discharge, the maximum TKE value for the distance L/B = 0.61, 1.22, and 1.83 was 0.246, 0.322, and 0.417 J/kg, respectively. In addition, the maximum TKE range increases with the distance between weirs.
Fig. 20Fig. 21
For TKE size, the average value (TKEave) is plotted against q in Fig. 22. For all models, the TKE values increase with increasing q. For example, in models A and B with L/B = 0.61 and a slope of 10%, the TKE value increases by 41.66 and 86.95%, respectively, as q increases from 0.1 to 0.27 m2/s. The TKE values in Model B are higher than Model A for a given discharge, bed slope, and weir distance. The TKEave in Model B is higher compared to Model A, ranging from 31.46 to 57.94%. The presence of an orifice in the weir reduces the TKE values in both weirs. The intensity of the reduction is greater in Model B. For example, in Models A and B with L/B = 0.61 and q = 0.1 m2/s, an orifice reduces TKEave values by 60.35 and 19.04%, respectively. For each model, increasing the bed slope increases the TKEave values in the pool. For example, for Model B with q = 0.18 m2/s, increasing the bed slope from 5 to 10% increases the TKEave value by 14.34%. Increasing the distance between weirs increases the TKEave values in the pool. For example, in Model B with S0 = 10% and q = 0.3 m2/s, the TKEave in the pool increases by 34.22% if you increase the distance between weirs from L/B = 0.61 to L/B = 0.183.
Fig. 22
Cotel et al. [24] suggested that turbulence intensity (TI) is a suitable parameter for studying fish swimming performance. Figure 23 shows the plot of TI and the effects of the geometric arrangement of the weir and the presence of an orifice. In Model A, the highest TI values are found upstream of the weirs and are evenly distributed across the cross section of the channel. The TI values increase as you move upstream to downstream in the pool. For the rectangular labyrinth weir, the highest TI values were concentrated on the sides of the pool, between the top of the weir and the side wall of the channel, and along the top of the weir. Downstream of the conventional weir, within the apex of the weir, and at the corners of the walls of the rectangular labyrinth weir, the percentage of TI was low. At the highest discharge, the average range of TI in Models A and B was 24–45% and 15–62%, respectively. The diversity of TI is greater in the rectangular labyrinth weir than the conventional weir. Fish swimming performance is reduced due to higher turbulence intensity. However, fish species may prefer different disturbance intensities depending on their swimming abilities; for example, Salmo trutta prefers a disturbance intensity of 18–53% [25]. Kupferschmidt and Zhu [26] found a higher range of TI for fishways, such as natural rock weirs, of 40–60%. The presence of an orifice in the weir increases TI values within the pool, especially along the middle portion of the cross section of the fishway. With an orifice in the weir, the average range of TI in Models A and B was 28–59% and 22–73%, respectively.
Fig. 23
The effect of bed slope on TI variation is shown in Fig. 24. TI increases in different pool areas as the bed slope increases for a given discharge. For a low bed slope (S0 = 5%), a large pool area has increased from 38 to 63% and from 56 to 71% for low and high discharge, respectively. For a bed slope of S0 = 10%, the average values of TI are 45–67% and 61–73% for low and high discharge, respectively. Therefore, as runoff increases, the area with high TI values within the pool increases. A lower TI is observed for both bottom slopes in the corner of the wall, downstream of the crest walls, and between the side walls in the weir and channel. Figure 25 compares weir spacing with the distribution of TI values within the pool. The TI values are low at low flows and short distances between weirs. A maximum value of TI occurs at long spacing and where the plunging stream impinges on the bed and the area around the bed. TI ranges from 36 to 57%, 58–72%, and 47–76% for the highest flow in a wide pool area for L/B = 0.61, 1.22, and 1.83, respectively.
Fig. 24Fig. 25
The average value of turbulence intensity (TIave) is plotted against q in Fig. 26. The increase in TI values with the increase in q values is seen in all models. For example, the average values of TI for Models A and B at L/B = 0.61 and slope of 10% increased from 23.9 to 33.5% and from 42 to 51.8%, respectively, with the increase in q from 0.1 to 0.27 m2/s. For a given discharge, a given gradient, and a given spacing of weirs, the TIave is higher in Model B than Model A. The presence of an orifice in the weirs increases the TI values in both types. For example, in Models A and B with L/B = 0.61 and q = 0.1 m2/s, the presence of an orifice increases TIave from 23.9 to 37.1% and from 42 to 48.8%, respectively. For each model, TIave in the pool increases with increasing bed slope. For Model B with q = 0.18 m2/s, TIave increases from 37.5 to 45.8% when you increase the invert slope from 5 to 10%. Increasing the distance between weirs increases the TIave in the pool. In Model B with S0 = 10% and q = 0.3 m2/s, the TIave in the pool increases from 51.8 to 63.7% as the distance between weirs increases from L/B = 0.61 to L/B = 0.183.
Fig. 26
3.5 Energy Dissipation
To facilitate the passage of various target species through the pool of fishways, it is necessary to pay attention to the energy dissipation of the flow and to keep the flow velocity in the pool slow. The average volumetric energy dissipation (k) in the pool is calculated using the following basic formula:
�=����0��
(16)
where ρ is the water density, and H is the average water depth of the pool. The change in k versus Q for all models at two bottom slopes, S0 = 5%, and S0 = 10%, is shown in Fig. 27. Like the results of Yagci [8] and Kupferschmidt and Zhu [26], at a constant bottom slope, the energy dissipation in the pool increases with increasing discharge. The trend of change in k as a function of Q from the present study at a bottom gradient of S0 = 5% is also consistent with the results of Kupferschmidt and Zhu [26] for the fishway with rock weir. The only difference between the results is the geometry of the fishway and the combination of boulders instead of a solid wall. Comparison of the models shows that the conventional model has lower energy dissipation than the rectangular labyrinth for a given discharge. Also, increasing the distance between weirs decreases the volumetric energy dissipation for each model with the same bed slope. Increasing the slope of the bottom leads to an increase in volumetric energy dissipation, and an opening in the weir leads to a decrease in volumetric energy dissipation for both models. Therefore, as a guideline for volumetric energy dissipation, if the value within the pool is too high, the increased distance of the weir, the decreased slope of the bed, or the creation of an opening in the weir would decrease the volumetric dissipation rate.
Fig. 27
To evaluate the energy dissipation inside the pool, the general method of energy difference in two sections can use:
ε=�1−�2�1
(17)
where ε is the energy dissipation rate, and E1 and E2 are the specific energies in Sects. 1 and 2, respectively. The distance between Sects. 1 and 2 is the same. (L is the distance between two upstream and downstream weirs.) Figure 28 shows the changes in ε relative to q (flow per unit width). The rectangular labyrinth weir (Model B) has a higher energy dissipation rate than the conventional weir (Model A) at a constant bottom gradient. For example, at S0 = 5%, L/B = 0.61, and q = 0.08 m3/s.m, the energy dissipation rate in Model A (conventional weir) was 0.261. In Model B (rectangular labyrinth weir), however, it was 0.338 (22.75% increase). For each model, the energy dissipation rate within the pool increases as the slope of the bottom increases. For Model B with L/B = 1.83 and q = 0.178 m3/s.m, the energy dissipation rate at S0 = 5% and 10% is 0.305 and 0.358, respectively (14.8% increase). Figure 29 shows an orifice’s effect on the pools’ energy dissipation rate. With an orifice in the weir, both models’ energy dissipation rates decreased. Thus, the reduction in energy dissipation rate varied from 7.32 to 9.48% for Model A and from 8.46 to 10.57 for Model B.
Fig. 28Fig. 29
4 Discussion
This study consisted of entirely of numerical analysis. Although this study was limited to two weirs, the hydraulic performance and flow characteristics in a pooled fishway are highlighted by the rectangular labyrinth weir and its comparison with the conventional straight weir. The study compared the numerical simulations with laboratory experiments in terms of surface profiles, velocity vectors, and flow characteristics in a fish ladder pool. The results indicate agreement between the numerical and laboratory data, supporting the reliability of the numerical model in capturing the observed phenomena.
When the configuration of the weir changes to a rectangular labyrinth weir, the flow characteristics, the maximum and minimum area, and even the location of each hydraulic parameter change compared to a conventional weir. In the rectangular labyrinth weir, the flow is gradually directed to the sides as it passes the weir. This increases the velocity at the sides of the channel [21]. Therefore, the high-velocity area is located on the sides. In the downstream apex of the weir, the flow velocity is low, and this area may be suitable for swimming target fish. However, no significant change in velocity was observed at the conventional weir within the fish ladder. This resulted in an average increase in TKE of 32% and an average increase in TI of about 17% compared to conventional weirs.
In addition, there is a slight difference in the flow regime for both weir configurations. In addition, the rectangular labyrinth weir has a higher energy dissipation rate for a given discharge and constant bottom slope than the conventional weir. By reducing the distance between the weirs, this becomes even more intense. Finally, the presence of an orifice in both configurations of the weir increased the flow velocity at the orifice and in the middle of the pool, reducing the highest TKE value and increasing the values of TI within the pool of the fish ladder. This resulted in a reduction in volumetric energy dissipation for both weir configurations.
The results of this study will help the reader understand the direct effects of the governing geometric parameters on the hydraulic characteristics of a fishway with a pool and weir. However, due to the limited configurations of the study, further investigation is needed to evaluate the position of the weir’s crest on the flow direction and the difference in flow characteristics when combining boulders instead of a solid wall for this type of labyrinth weir [26]. In addition, hydraulic engineers and biologists must work together to design an effective fishway with rectangular labyrinth configurations. The migration habits of the target species should be considered when designing the most appropriate design [27]. Parametric studies and field observations are recommended to determine the perfect design criteria.
The current study focused on comparing a rectangular labyrinth weir with a conventional straight weir. Further research can explore other weir configurations, such as variations in crest position, different shapes of labyrinth weirs, or the use of boulders instead of solid walls. This would help understand the influence of different geometric parameters on hydraulic characteristics.
5 Conclusions
A new layout of the weir was evaluated, namely a rectangular labyrinth weir compared to a straight weir in a pool and weir system. The differences between the weirs were highlighted, particularly how variations in the geometry of the structures, such as the shape of the weir, the spacing of the weir, the presence of an opening at the weir, and the slope of the bottom, affect the hydraulics within the structures. The main findings of this study are as follows:
The calculated dimensionless discharge (Qt*) confirmed three different flow regimes: when the corresponding range of Qt* is smaller than 0.6, the regime of plunging flow occurs for values of L/B = 1.83. (L: distance of the weir; B: channel width). When the corresponding range of Qt* is greater than 0.5, transitional flow occurs at L/B = 1.22. On the other hand, if Qt* is greater than 1, the streaming flow is at values of L/B = 0.61.
For the conventional weir and the rectangular labyrinth weir with the plunging flow, it can be assumed that the discharge (Q) is proportional to 1.56 and 1.47h, respectively (h: water depth above the weir). This information is useful for estimating the discharge based on water depth in practical applications.
In the rectangular labyrinth weir, the high-velocity zone is located on the side walls between the top of the weir and the channel wall. A high-velocity variation within short distances of the weir. Low velocity occurs within the downstream apex of the weir. This area may be suitable for swimming target fish.
As the distance between weirs increased, the zone of maximum velocity increased. However, the zone of low speed decreased. The prevailing maximum velocity for a rectangular labyrinth weir at L/B = 0.61, 1.22, and 1.83 was 1.46, 1.65, and 1.84 m/s, respectively. The low mean velocities for these distances were 0.27, 0.44, and 0.72 m/s, respectively. This finding highlights the importance of weir spacing in determining the flow characteristics within the fishway.
The presence of an orifice in the weir increased the flow velocity at the orifice and in the middle of the pool, especially in a conventional weir. The increase ranged from 7.7 to 12.48%.
For a given bottom slope, in a conventional weir, the highest values of turbulent kinetic energy (TKE) are uniformly distributed in the upstream part of the weir in the cross section of the channel. In contrast, for the rectangular labyrinth weir, the highest TKE values were concentrated on the sides of the pool between the crest of the weir and the channel wall. The highest TKE value for the conventional and the rectangular labyrinth weir was 0.224 and 0.278 J/kg, respectively, at the highest bottom slope (S0 = 10%).
For a given discharge, bottom slope, and weir spacing, the average values of TI are higher for the rectangular labyrinth weir than for the conventional weir. At the highest discharge, the average range of turbulence intensity (TI) for the conventional and rectangular labyrinth weirs was between 24 and 45% and 15% and 62%, respectively. This reveals that the rectangular labyrinth weir may generate more turbulent flow conditions within the fishway.
For a given discharge and constant bottom slope, the rectangular labyrinth weir has a higher energy dissipation rate than the conventional weir (22.75 and 34.86%).
Increasing the distance between weirs decreased volumetric energy dissipation. However, increasing the gradient increased volumetric energy dissipation. The presence of an opening in the weir resulted in a decrease in volumetric energy dissipation for both model types.
Availability of data and materials
Data is contained within the article.
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Natália Melo da Silva1 1; Jorge Luis Zegarra Tarqui2,Edna Maria de Faria Viana 3
Abstract
저수지 침전은 수력 발전의 지속 가능한 발전을 위한 주요 문제 중 하나이며 브라질에 매우 중요합니다. 브라질의 주요 에너지원은 수력발전소에서 나옵니다. 소규모 수력 발전소(SHP)는 재생 에너지의 보완적 발전을 위한 중요한 대안입니다.
이들의 설계, 건설, 운영 및 재동력을 최적화하기 위해 저수지 내 퇴적물의 유체 역학 및 이동을 연구하는 것이 매우 중요합니다.
3차원 전산유체역학 – CFD 3D 모델링은 복잡한 흐름 문제에 가장 적합한 방법입니다. 제안된 방법은 MG Jeceaba 자치구에 위치한 PCH Salto Paraopeba의 유체 역학 및 퇴적물 이동 현상을 재현하고 평가하는 것을 목표로 하며, 취수구의 완전한 침전으로 인해 작동이 중단되었습니다.
모델의 검증은 미나스제라이스 연방대학교의 수력학 연구 센터(CPH)에 구축된 축소된 물리적 모델의 실험 데이터를 사용하여 수행됩니다.
Abstract: The reservoir silting is one of the main problems for sustainable development in the generation of hydroelectric energy and it is of great significance for Brazil. The main source of energy in Brazil comes from hydroelectric power plant. The Small Hydroelectric Power Plant (SHP) are an important alternative for complementary generation of renewable energy. Seeking to optimize the design, construction, operation, and repowering of these, it is extremely important to study the hydrodynamics and transport of sediments in their reservoirs. Threedimensional Computational Fluid Dynamics – CFD 3D modeling is the most appropriate method for complex flow problems. The proposed method aims to reproduce and evaluate the hydrodynamic and sediment transport phenomena of the PCH Salto Paraopeba, located in the municipality of Jeceaba, MG, which stopped working due to the complete silting up of its water intake. The validation of the model will be done using experimental data from the reduced physical model, built at the Hydraulic Research Center (CPH) at the Federal University of Minas Gerais.
Keywords
퇴적물 수송, 물리적 모델, 소규모 수력 발전소, Sediment transport, physical model, Small Hydroelectric Power Plant.
Figura 1 – Mapa de localização da PCH Salto ParaopebaFigura 2 – PCH Salto Paraopeba e modelo reduzido.
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Assessing the interaction of waves and porous offshore structures such as rubble mound breakwaters plays a critical role in designing such structures optimally. This study focused on the effect of the geometric parameters of a sloped rubble mound breakwater, including the shape of the armour, method of its arrangement, and the breakwater slope. Thus, three main design criteria, including the wave reflection coefficient (Kr), transmission coefficient (Kt), and depreciation wave energy coefficient (Kd), are discussed. Based on the results, a decrease in wavelength reduced the Kr and increased the Kt and Kd. The rubble mound breakwater with the Coreloc armour layer could exhibit the lowest Kr compared to other armour geometries. In addition, a decrease in the breakwater slope reduced the Kr and Kd by 3.4 and 1.25%, respectively. In addition, a decrease in the breakwater slope from 33 to 25° increased the wave breaking height by 6.1% on average. Further, a decrease in the breakwater slope reduced the intensity of turbulence depreciation. Finally, the armour geometry and arrangement of armour layers on the breakwater with its different slopes affect the wave behaviour and interaction between the wave and breakwater. Thus, layering on the breakwater and the correct use of the geometric shapes of the armour should be considered when designing such structures.
파도와 잔해 더미 방파제와 같은 다공성 해양 구조물의 상호 작용을 평가하는 것은 이러한 구조물을 최적으로 설계하는 데 중요한 역할을 합니다. 본 연구는 경사진 잔해 둔덕 방파제의 기하학적 매개변수의 효과에 초점을 맞추었는데, 여기에는 갑옷의 형태, 배치 방법, 방파제 경사 등이 포함된다. 따라서 파동 반사 계수(Kr), 투과 계수(Kt) 및 감가상각파 에너지 계수(Kd)에 대해 논의합니다. 결과에 따르면 파장이 감소하면 K가 감소합니다.r그리고 K를 증가시켰습니다t 및 Kd. Coreloc 장갑 층이 있는 잔해 언덕 방파제는 가장 낮은 K를 나타낼 수 있습니다.r 다른 갑옷 형상과 비교했습니다. 또한 방파제 경사가 감소하여 K가 감소했습니다.r 및 Kd 각각 3.4%, 1.25% 증가했다. 또한 방파제 경사가 33°에서 25°로 감소하여 파도 파쇄 높이가 평균 6.1% 증가했습니다. 또한, 방파제 경사의 감소는 난류 감가상각의 강도를 감소시켰다. 마지막으로, 경사가 다른 방파제의 장갑 형상과 장갑 층의 배열은 파도 거동과 파도와 방파제 사이의 상호 작용에 영향을 미칩니다. 따라서 이러한 구조를 설계 할 때 방파제에 층을 쌓고 갑옷의 기하학적 모양을 올바르게 사용하는 것을 고려해야합니다.
Keywords
Rubble mound breakwater
Computational fluid dynamics
Armour layer
Wave reflection coefficient
Wave transmission coefficient
Wave energy dissipation coefficient
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Received: 10 June 2023 / Revised: 19 June 2023 / Accepted: 27 June 2023 / Published: 1 July 2023(This article belongs to the Section Ocean Engineering)
일부 수식이 손상되어 표시될 수 있습니다. 이 경우 원문을 참조하시기 바랍니다.
Abstract
Local scouring might result in the spanning of submarine cables, endangering their mechanical and electrical properties. In this contribution, a three-dimensional computational fluid dynamics simulation model is developed using FLOW-3D, and the scouring process of semi-exposed submarine cables is investigated. The effects of the sediment critical Shields number, sediment density, and ocean current velocity on local scouring are discussed, and variation rules for the submarine cables’ spanning time are provided. The results indicate that three scouring holes are formed around the submarine cables. The location of the bottom of the holes corresponds to that of the maximum shear velocity. The continuous development of scouring holes at the wake position leads to the spanning of the submarine cables. The increase in the sediment’s critical Shields number and sediment density, as well as the decrease in the ocean current velocity, will extend the time for maintaining the stability of the upstream scouring hole and retard the development velocity of the wake position and downstream scouring holes. The spanning time has a cubic relationship with the sediment’s critical Shields number, a linear relationship with the sediment density, and an exponential relationship with the ocean current velocity. In this paper, the local scouring process of semi-exposed submarine cables is studied, which provides a theoretical basis for the operation and maintenance of submarine cables.
As a key piece of equipment in cross-sea power grids, submarine cables are widely used to connect autonomous power grids, supply power to islands or offshore platforms, and transmit electric power generated by marine renewable energy installations to onshore substations [1]. Once submarine cables break down due to natural disasters or human-made damage, the normal operation of other marine electric power equipment connected to them may be affected. These chain reactions will cause great economic losses and serious social impacts [2].
To protect submarine cables, they are usually buried 1 to 3 m below the seabed [3]. However, submarine cables are still confronted with potential threats from the complex subsea environment. Under the influence of fishing, anchor damage, ocean current scouring, and other factors, the sediment above submarine cables will always inevitably migrate. When a submarine cable is partially exposed, the scouring at this position will be exacerbated; eventually, it will cause the submarine cable to span. According to a field investigation of the 500 kV oil-filled submarine cable that is part of the Hainan networking system, the total length of the span is 49 m [4]. Under strong ocean currents, spanning submarine cables may experience vortex-induced vibrations. Fatigue stress caused by vortex-induced vibrations may lead to metal sheath rupture [5], which endangers the mechanical and electrical properties of submarine cables. Therefore, understanding the local scouring processes of partially exposed submarine cables is crucial for predicting scouring patterns. This is the basis for developing effective operation and maintenance strategies for submarine cables.
The mechanism and influencing factors of sediment erosion have been examined by researchers around the world. In 1988, Sumer [6] conducted experiments to show that the shedding vortex in the wake of a pipeline would increase the Shields parameter by 3–4 times, which would result in severe scouring. In 1991, Chiew [7] performed experiments to prove that the maximum scouring depth could be obtained when the pipeline was located on a flat bed and was scoured by a unidirectional water flow. Based on the test results, they provided a prediction formula for the maximum scouring depth. In 2003, Mastbergen [8] proposed a one-dimensional, steady-state numerical model of turbidity currents, which considered the negative pore pressures in the seabed. The calculated results of this model were basically consistent with the actual scouring of a submarine canyon. In 2007, Dey [9] presented a semitheoretical model for the computation of the maximum clear-water scour depth below underwater pipelines in uniform sediments under a steady flow, and the predicted scour depth in clear water satisfactorily agreed with the observed values. In 2008, Dey [10] conducted experiments on clear-water scour below underwater pipelines under a steady flow and obtained a variation pattern of the depth of the scouring hole. In 2008, Liang [11] used a two-dimensional numerical simulation to study the scouring process of a tube bundle under the action of currents and waves. They discovered that, compared with the scouring of a single tube, the scouring depth of the tube bundle was deeper, and the scouring time was longer. In 2012, Yang [12] found that placing rubber sheets under pipes can greatly accelerate their self-burial. The rubber sheets had the best performance when their length was about 1.5 times the size of the pipe. In 2020, Li [13] investigated the two-dimensional local scour beneath two submarine pipelines in tandem under wave-plus-current conditions via numerical simulation. They found that for conditions involving waves plus a low-strength current, the scour pattern beneath the two pipelines behaved like that in the pure-wave condition. Conversely, when the current had equal strength to the wave-induced flow, the scour pattern beneath the two pipelines resembled that in the pure-current condition. In 2020, Guan [14] studied and discussed the interactive coupling effects among a vibrating pipeline, flow field, and scour process through experiments, and the experimental data showed that the evolution of the scour hole had significant influences on the pipeline vibrations. In 2021, Liu [15] developed a two-dimensional finite element numerical model and researched the local scour around a vibrating pipeline. The numerical results showed that the maximum vibration amplitude of the pipeline could reach about 1.2 times diameter, and the maximum scour depth occurred on the wake side of the vibrating pipeline. In 2021, Huang [16] carried out two-dimensional numerical simulations to investigate the scour beneath a single pipeline and piggyback pipelines subjected to an oscillatory flow condition at a KC number of 11 and captured typical steady-streaming structures around the pipelines due to the oscillatory flow condition. In 2021, Cui [17] investigated the characteristics of the riverbed scour profile for a pipeline buried at different depths under the condition of riverbed sediments with different particle sizes. The results indicated that, in general, the equilibrium scour depth changed in a spoon shape with the gradual increase in the embedment ratio. In 2022, Li [18] used numerical simulation to study the influence of the burial depth of partially buried pipelines on the surrounding flow field, but they did not investigate the scour depth. In 2022, Zhu [19] performed experiments to prove that the scour hole propagation rate under a pipeline decreases with an increasing pipeline embedment ratio and rises with the KC number. In 2022, Najafzadeh [20] proposed equations for the prediction of the scouring propagation rate around pipelines due to currents based on a machine learning model, and the prediction results were consistent with the experimental data. In 2023, Ma [21] used the computational fluid dynamics coarse-grained discrete element method to simulate the scour process around a pipeline. The results showed that this method can effectively reduce the considerable need for computing resources and excessive computation time. In 2023, through numerical simulations, Hu [22] discovered that the water velocity and the pipeline diameter had a significant effect on the depth of scouring.
In the preceding works, the researchers investigated the mechanism of sediment scouring and the effect of various factors on the local scouring of submarine pipelines. However, submarine cables are buried beneath the seabed, while submarine pipelines are erected above the seabed. The difference in laying methods leads to a large discrepancy between their local scouring processes. Therefore, the conclusions of the above investigations are not applicable to the local scouring of submarine cables. Currently, there is no report on the research of the local scouring of partially exposed submarine cables.
In this paper, a three-dimensional computational fluid dynamics (CFD) finite element model, based on two-phase flow, is established using FLOW-3D. The local scouring process of semi-exposed submarine cables under steady-state ocean currents is studied, and the variation rules of the depth and the shape of the scouring holes, as well as the shear velocity with time, are obtained. By setting different critical Shields numbers of the sediment, different sediment densities, and different ocean current velocities, the change rule of the scouring holes’ development rate and the time required for the spanning of submarine cables are explored.
2. Sediment Scouring Model
In the sediment scouring model, the sediment is set as the dispersed particle, which is regarded as a kind of quasifluid. In this context, sediment scouring is considered as a two-phase flow process between the liquid phase and solid particle phase. The sediment in this process is further divided into two categories: one is suspended in the fluid, and the other is deposited on the bottom.When the local Shields number of sediment is greater than the critical Shields number, the deposited sediment will be transformed into the suspended sediment under the action of ocean currents. The calculation formulae of the local Shields numbers θ and the critical Shields numbers
ρf is the fluid density, g is the acceleration of gravity, d
50 is the median size of sediment, and μ is the dynamic viscosity of sediment.And each sediment particle suspended in the fluid obeys the equations for mass conservation and energy conservation
𝑢�¯ is the mean velocity vector of the fluid and the sediment particle,
us is the velocity of the sediment particle,
fs is the volume fraction of the sediment particle, P is the pressure, F is the volumetric and viscous force, K is the drag force, and
ur is the relative velocity.
3. Numerical Setup and Modeling
In this paper, a three-dimensional submarine cable local scouring simulation model is established by FLOW-3D. Based on the numerical simulation, the process of the submarine cable, which gradually changes from semi-exposed to the spanning state under the steady-state ocean current, is studied. The geometric modeling, the mesh division, the physical field setup, and the grid independent test of CFD numerical model are as follows.
3.1. Geometric Modeling and Mesh Division
A three-dimensional (3D) numerical model of the local scouring of a semi-exposed submarine cable is established, which is shown in Figure 1. The dimensions of the model are marked in Figure 1. The inlet direction of the ocean current is defined as the upstream of the submarine cable (referred to as upstream), and the outlet direction of the ocean current is defined as the downstream of the submarine cable (referred to as downstream).
Figure 1. Three-dimensional finite element model of local scouring of semi-exposed submarine cable.
The submarine cable with a diameter of 0.2 m is positioned on sediment that is initially in a semi-exposed state. When the length of the span is short, the submarine cable will not show obvious deformation due to gravity or scouring from the ocean current. Therefore, the submarine cable surface is set as the fixed boundary. The model’s left boundary is set as the inlet, the right boundary is set as the outlet, the front and rear boundaries are set as symmetry, and the bottom boundary is set as the non-slip wall. Since the water depth above the submarine cable is more than 0.6 m in practice, the top boundary of the model is also set as symmetry. The sediment near the inlet and the outlet will be carried by ocean currents, which leads to the abnormal scouring terrain. At each end of the sediment, a baffle (thickness of 3 cm) is installed to ensure that the simulation results can reflect the real situation.
Due to the fact that the flow field around the semi-exposed submarine cable is not a simple two-dimensional symmetrical distribution, it should be solved by three-dimensional numerical simulation. Considering the accuracy and efficiency of the calculation, the size of mesh is set to 0.02 m. The total number of meshes after the dissection is 133,254.
3.2. Physical Field Setup
The CFD finite element model contains four physical field modules: sediment scouring module, gravity and non-inertial reference frame module, density evaluation module, and viscosity and turbulence module. In this paper, the renormalization group (RNG) k–ε turbulence model is used, which has high computational accuracy for turbulent vortices. Therefore, this turbulence model is suitable for calculating the sediment scouring process around the semi-exposed submarine cable [25]. The key parameters of the numerical simulation are referring to the survey results of submarine sediments in the Korean Peninsula [26], as listed in Table 1.Table 1. Key parameters of numerical simulation.
3.3. Mesh Independent Test
In order to eliminate errors caused by the quantity of grids in the calculation process, two sizes of mesh are set on the validation model, and the scour profiles under different mesh sizes are compared. The validation model is shown in Figure 2, and the scouring terrain under different mesh size is given in Figure 3.
Figure 2. Validation model.
Figure 3. Scouring terrain under different mesh sizes.
It can be seen from Figure 3 that with the increase in the number of meshes, the scouring terrain of the verification model changes slightly, and the scouring depth is basically unchanged. Considering the accuracy of the numerical simulation and the calculation’s time cost, it is reasonable to consider setting the mesh size to 0.02 m.
4. Results and Analysis
4.1. Analysis of Local Scouring Process
Based on the CFD finite element numerical simulation, the local scouring process of the submarine cable under the steady-state ocean current is analyzed. The end time of the simulation is 9 h, the initial time step is 0.01 s, and the fluid velocity is 0.40 m/s. Simulation results are saved every minute. Figure 4 illustrates the scouring terrain around the semi-exposed submarine cable, which has been scoured by the steady-state current for 5 h.
Figure 4. Scouring terrain around semi-exposed submarine cable (scour for 5 h).
As can be seen from Figure 4, three scouring holes were separately formed in the upstream wake position and downstream of the semi-exposed submarine cable. The scouring holes are labeled according to their locations. The variation of the scouring terrain around the semi-exposed submarine cable over time is given in Figure 5. The red circle in the picture corresponds to the position of the submarine cable, and the red box in the legend marks the time when the submarine cable is spanning.
Figure 5. Variation of scouring terrain around semi-exposed submarine cable adapted to time.
From Figure 5, in the first hour of scouring, the upstream (−0.5 m to −0.1 m) and downstream (0.43 m to 1.5 m) scouring holes appeared. The upstream scouring hole was relatively flat with depth of 0.04 m. The depth of the downstream scouring hole increased with the increase in distance, and the maximum depth was 0.13 m. The scouring hole that developed at the wake position was very shallow, and its depth was only 0.007 m.
In the second hour of scouring, the upstream scouring hole’s depth remained nearly constant. The depth of the downstream scouring hole only increased by 0.002 m. The scouring hole at the wake position developed steadily, and its depth increased from 0.007 m to 0.014 m.
The upstream and downstream scouring holes did not continue to develop during the third to the sixth hour. Compared to the first two hours, the development of scouring holes at the wake position accelerated significantly, with an average growth rate of 0.028 m/h. The growth rate in the fifth hour of the scouring hole at the wake position was slightly faster than the other times. After 6 h of scouring, the sediment on the right side of the submarine cable had been hollowed out.
In the seventh and the eighth hour of scouring, the upstream scouring hole’s depth increased slightly, the downstream scouring hole still remained stable, and the depth of the scouring hole at wake position increased by 0.019 m. The sediment under the submarine cable was gradually eroded as well. By the end of the eighth hour, the lower right part of the submarine cable had been exposed to water as well.
At 8 h 21 min of the scouring, the submarine cable was completely spanned, and the scouring holes were connected to each other. Within the next 10 min, the development of the scouring holes sped up significantly, and the maximum depth of scouring holes increased greatly to 0.27 m.
In reference [17], researchers have studied the local scouring process of semi-buried pipelines in sandy riverbeds through experiments. The test results show that the scouring process can be divided into a start-up stage, micropore formation stage, extension stage, and equilibrium stage. In this paper, the first three stages are simulated, and the results are in good agreement with the experiment, which proves the accuracy of the present numerical model.
In this research, the velocity of ocean currents at the sediment surface is defined as the shear velocity, which plays an important role in the process of local scouring. Figure 6 provides visual data on how the shear velocity varies over time.
Figure 6. Shear velocity changes in the scouring process.
The semi-exposed submarine cable protrudes from the seabed, which makes the shear velocity of its surface much higher than other locations. After the submarine cable is spanned, the shear velocity of the scouring hole surface below it is taken. This is the reason for the sudden change of shear velocity at the submarine cable’s location in Figure 6.The shear velocity in the initial state of the upstream scouring hole is obviously greater than in subsequent times. After 1 h of scouring, the shear velocity in the upstream scouring hole rapidly decreased from 1.1 × 10
−2 m/s to 3.98 × 10
−3 m/s and remained stable until the end of the sixth hour. This phenomenon explains why the upstream scouring hole developed rapidly in the first hour but remained stable for the following 5 h.The shear velocity in the downstream scouring hole reduced at first and then increased; its initial value was 1.41 × 10
−2 m/s. It took approximately 5 h for the shear velocity to stabilize, and the stable shear velocity was 2.26 × 10
−3 m/s. Therefore, compared with the upstream scouring hole, the downstream scouring hole was deeper and required more time to reach stability.The initial shear velocity in the scouring hole at the wake position was only 7.1 × 10
−3 m/s, which almost does not change in the first hour. This leads to a very slow development of the scouring hole at the wake position in the early stages. The maximum shear velocity in this scouring hole gradually increased to 1.05 × 10
−2 m/s from the second to the fifth hour, and then decreased to 6.61 × 10
−3 m/s by the end of the eighth hour. This is why the scouring hole at the wake position grows fastest around the fifth hour. Consistent with the pattern of change in the scouring hole’s terrain, the location of the maximal shear velocity also shifted to the right with time.
The shear velocity of all three scouring holes rose dramatically in the last hour. Combined with the terrain in Figure 5, this can be attributed to the complete spanning of the submarine cable.
From Equations (3)–(5), one can see the movement of the sediment is related directly with the sediment’s critical Shields number, sediment density, and ocean current velocity. Based on the parameters in Table 1, the influence of the above parameters on the local scouring process of semi-exposed submarine cables will be discussed.
4.2. Influence Factors
4.2.1. Sediment’s Critical Shields Number
The sediment’s critical Shields number
θcr is set as 0.02, 0.03, 0.04, 0.05, 0.06, and 0.07, and the variations of scouring terrain over time under each
Figure 7. Influence of sediment’s critical Shields number
θcr on local scouring around semi-exposed submarine cable: (a
) θcr = 0.02; (b
) θcr = 0.03; (c
) θcr = 0.04; (d
) θcr = 0.05; (e
) θcr = 0.06; and (f
) θcr = 0.07.From Figure 7, one can see that a change in
θcr will affect the depth of the upstream scouring hole and the development speed of the scouring hole at the wake position, but it will have no significant impact on the expansion of the downstream scouring hole.Under conditions of different
θcr, the upstream scouring hole will reach a temporary plateau within 1 h, at which time the stable depth will be about 0.04 m. When
θcr ≤ 0.05, the upstream scouring hole will continue to expand after a few hours. The stable time is obviously affected by
θcr, which will gradually increase from 1 h to 11 h with the increase in
θcr. The terrain of the upstream scouring hole will gradually convert to deep on the left and to shallow on the right. Since the scouring hole at the wake position has not been stable, its state at the time of submarine cable spanning is studied emphatically. In the whole process of scouring, the scouring hole at the wake position continues to develop and does not reach a stable state. With the increase in
θcr, the development velocity of the scouring hole at the wake position will decrease considerably. Its average evolution velocity decreases from 3.88 cm/h to 1.62 cm/h, and its depth decreases from 21.9 cm to 18.8 cm. Under the condition of each
θcr, the downstream scouring hole will stabilize within 1 h, and the stable depth will be basically unchanged (all about 13.5 cm).As
θcr increases, so does the sediment’s ability to withstand shearing forces, which will cause it to become increasingly difficult to be eroded or carried away by ocean currents. This effect has been directly reflected in the depth of scouring holes (upstream and wake position). Due to the blocking effect of semi-exposed submarine cables, the wake is elongated, which is why the downstream scouring hole develops before the scouring hole at the wake position and quickly reaches a stable state. However, due to the high wake intensity, this process is not significantly affected by the change of
θcr.
4.2.2. Sediment Density
The density of sediment
ρs is set as 1550 kg/m
3, 1600 kg/m
3, 1650 kg/m
3, 1700 kg/m
3, 1750 kg/m
3, and 1800 kg/m
3, and the variation of scouring terrain over time under each
ρs will also affect the depth of the upstream scouring hole and the development speed of the scouring hole at the wake position. In addition, it can even have an impact on the downstream scouring hole depth.Under different
ρs conditions, the upstream scouring hole will always reach a temporary stable state in 1 h, at which time the stable depth will be 0.04 m. When
ρs ≤ 1750 kg/m
3, the upstream scouring hole will continue to expand after a few hours. The stabilization time of upstream scouring hole is more clearly affected by
ρs, which will gradually increase from 3 h to 13 h with the increase in
ρs. The terrain of the upstream scouring hole will gradually change to deep on the left and to shallow on the right. Since the scouring hole at the wake position has not been stable, its state at the time of the submarine cable spanning is studied emphatically, too. In the whole process of scouring, the scouring hole at the wake position continues to develop and does not reach a stable state. When
ρs is large, the development rate of scouring hole obviously decreased with time. With the increase in
ρs, the development velocity of the scouring hole at the wake position reduces from 3.38 cm/h to 1.14 cm/h, and the depth of this scouring hole declines from 20 cm to 15 cm. As
ρs increases, the stabilization time of the downstream scouring hole increases from less than 1 h to about 2 h, but the stabilization depth of the downstream scouring hole remains essentially the same (all around 13.5 cm).As can be seen from Equation (1), the increase in
ρs will reduce the Shields number, thus weakening the shear action of the sediment by the ocean current, which explains the extension of the stability time of the upstream scouring hole. At the same time, with the increase in the depth of scouring hole at the wake position, its shear velocity will decreases. Therefore, under a larger
ρs value, the development speed of scouring hole at the wake position will decrease significantly with time. Possibly for the same reason,
ρs can affect the development rate of downstream scouring hole.
4.2.3. Ocean Current Velocity
The ocean current velocity v is set as 0.35 m/s, 0.40 m/s, 0.45 m/s, 0.50 m/s, 0.55 m/s, and 0.60 m/s. Figure 9 presents the variation in scouring terrain with time for each v.
Figure 9. Influence of ocean current velocity v on local scouring around semi-exposed submarine cable: (a) v = 0.35 m/s; (b) v = 0.40 m/s; (c) v = 0.45 m/s; (d) v = 0.50 m/s; (e) v = 0.55 m/s; and (f) v = 0.60 m/s.
Changes in v affect the depth of the upstream and downstream scouring holes, as well as the development velocity of the wake position and downstream scouring holes.
When v ≤ 0.45 m/s, the upstream scouring hole will reach a temporary stable state within 1 h, at which point the stable depth will be 0.04 m. The stabilization time of the upstream scouring hole is affected by v, which will gradually decrease from 15 h to 3 h with the increase in v. When v > 0.45 m/s, the upstream scouring hole is going to expand continuously. With the increase in v, its average development velocity increases from 6.68 cm/h to 8.66 cm/h, and its terrain changes to deep on the left and to shallow on the right. When the submarine cable is spanning, special attention should be paid to the depth of the scouring hole at the wake position. Throughout whole scouring process, the scouring hole at the wake position continues to develop and does not reach a stable state. With the increase in v, the depth of scouring hole at the wake position will increase from 14 cm to 20 cm, and the average development velocity will increase from 0.91 cm/h to 10.43 cm/h. As v increases, the time required to stabilize the downstream scouring hole is shortened from 1to 2 h to less than 1 h, but the stable depth is remains nearly constant at 13.5 cm.
An increase in v will increase the shear velocity. Therefore, when the depth of the scouring hole increases, the shear velocity in the hole will also increase, which can deepen both the upstream and downstream scouring hole. According to Equation (1), the Shields number is proportional to the square of the shear velocity. The increase in shear velocity significantly intensifies local scouring, which increases the development rate of scouring holes at the wake position and downstream.
4.3. Variation Rule of Spanning Time
In this paper, the spanning time is defined as the time taken for a semi-exposed submarine cable (initial state) to become a spanning submarine cable. Figure 10 illustrates the effect of the above parameters on the spanning time of the semi-exposed submarine cable.
Figure 10. Influence of different parameters on spanning time of the semi-exposed submarine cable: (a) Sediment critical Shields number; (b) Sediment density; and (c) Ocean current velocity.From Figure 10a, the spanning time monotonically increases with the increase in the critical Shields number of sediment. However, the slope of the curve decreases first and then increases, and the inflection point is at
θcr = 4.59 × 10
−2. The relationship between spanning time t and sediment’s critical Shields number
θcr can be formulated by a cubic function as shown in Equation (6):
𝑡=−2.98+6.76𝜃𝑐𝑟−1.45𝜃2𝑐𝑟+0.11𝜃3𝑐𝑟.�=−2.98+6.76���−1.45���2+0.11���3.(6)It can be seen from Figure 10b that with the increase in the sediment density, the spanning time increases monotonically and linearly. The relationship between the spanning time t and the sediment’s density
ρs can be formulated by the first order function as shown in Equation (7):
𝑡=−41.59+30.54𝜌𝑠.�=−41.59+30.54��.(7)Figure 10c shows that with the increase in the ocean current velocity, the spanning time decreases monotonically. The slope of the curve increases with the increase in the ocean current velocity, so it can be considered that there is saturation of the ocean current velocity effect. The relationship between the spanning time t and the ocean current velocity v can be formulated by the exponential function
𝑡=0.15𝑣−4.38.�=0.15�−4.38.(8)
5. Conclusions
In this paper, a three-dimensional CFD finite element numerical simulation model is established, which is used to research the local scouring process of the semi-exposed submarine cable under the steady-state ocean current. The relationship between shear velocity and scouring terrain is discussed, the influence of sediment critical Shields number, sediment density and ocean current velocity on the local scouring process is analyzed, and the variation rules of the spanning time of the semi-exposed submarine cable is given. The conclusions are as follows:
Under the steady-state ocean currents, scouring holes will be formed at the upstream, wake position and downstream of the semi-exposed submarine cable. The upstream and downstream scouring holes develop faster, which will reach a temporary stable state at about 1 h after the start of the scouring. The scouring hole at the wake position will continue to expand at a slower rate and eventually lead to the spanning of the submarine cable.
There is a close relationship between the distribution of shear velocity and the scouring terrain. As the local scouring process occurs, the location of the maximum shear velocity within the scouring hole shifts and causes the bottom of the hole to move as well.
When the sediment’s critical Shields number and density are significantly large and ocean current velocity is sufficiently low, the duration of the stable state of the upstream scouring hole will be prolonged, and the average development velocity of the scouring holes at the wake position and downstream will be reduced.
The relationship between the spanning time and the critical Shields number θcr can be formulated as a cubic function, in which the curve’s inflection point is θcr = 4.59 × 10−2. The relationship between spanning time and sediment density can be formulated as a linear function. The relationship between spanning time and ocean current velocity can be formulated by exponential function.
Based on the conclusions of this paper, even when it is too late to take measures or when the exposed position of the submarine cable cannot be located, the degree of burial depth development still can be predicted. This prediction is important for the operation and maintenance of the submarine cable. However, the study still leaves something to be desired. Only the local scouring process under the steady-state ocean current was studied, which is an extreme condition. In practice, exposed submarine cables are more likely to be scoured by reciprocating ocean currents. In the future, we will investigate the local scouring of submarine cables under the reciprocating ocean current.
Author Contributions
Conceptualization, Y.H. and Q.L.; methodology, Q.L., P.Z. and H.T.; software, Q.L.; validation, Q.L., L.C. and W.T.; writing—original draft preparation, Q.L.; writing—review and editing, Y.H. and Q.L.; supervision, Y.H. and L.Y. All authors have read and agreed to the published version of the manuscript.
Funding
This research was funded by the [Smart Grid Joint Fund Key Project between National Natural Science Foundation of China and State Grid Corporation] grant number [U1766220].
Institutional Review Board Statement
Not applicable.
Informed Consent Statement
Not applicable.
Data Availability Statement
The data supporting the reported results cannot be shared at this time, as they have been used in producing more publications on this research.
Acknowledgments
This work is supported by the Smart Grid Joint Fund Key Project of the National Natural Science Foundation of China and State Grid Corporation (Grant No. U1766220).
Conflicts of Interest
The authors declare no conflict of interest.
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액체-증기 상 변화 모델은 밀폐된 용기의 자체 가압 프로세스 시뮬레이션에 매우 큰 영향을 미칩니다. Hertz-Knudsen 관계, 에너지 점프 모델 및 그 파생물과 같은 널리 사용되는 액체-증기 상 변화 모델은 실온 유체를 기반으로 개발되었습니다. 액체-증기 전이를 통한 극저온 시뮬레이션에 널리 적용되었지만 각 모델의 성능은 극저온 조건에서 명시적으로 조사 및 비교되지 않았습니다. 본 연구에서는 171가지 일반적인 액체-증기 상 변화 모델을 통합한 통합 다상 솔버가 제안되었으며, 이를 통해 이러한 모델을 실험 데이터와 직접 비교할 수 있습니다. 증발 및 응축 모델의 예측 정확도와 계산 속도를 평가하기 위해 총 <>개의 자체 가압 시뮬레이션이 수행되었습니다. 압력 예측은 최적화 전략이 서로 다른 모델 계수에 크게 의존하는 것으로 나타났습니다. 에너지 점프 모델은 극저온 자체 가압 시뮬레이션에 적합하지 않은 것으로 나타났습니다. 평균 편차와 CPU 소비량에 따르면 Lee 모델과 Tanasawa 모델은 다른 모델보다 안정적이고 효율적인 것으로 입증되었습니다.
Liquid-vapor phase change models vitally influence the simulation of self-pressurization processes in closed containers. Popular liquid-vapor phase change models, such as the Hertz-Knudsen relation, energy jump model, and their derivations were developed based on room-temperature fluids. Although they had widely been applied in cryogenic simulations with liquid-vapor transitions, the performance of each model was not explicitly investigated and compared yet under cryogenic conditions. A unified multi-phase solver incorporating four typical liquid-vapor phase change models has been proposed in the present study, which enables direct comparison among those models against experimental data. A total number of 171 self-pressurization simulations were conducted to evaluate the evaporation and condensation models’ prediction accuracy and calculation speed. It was found that the pressure prediction highly depended on the model coefficients, whose optimization strategies differed from each other. The energy jump model was found inadequate for cryogenic self-pressurization simulations. According to the average deviation and CPU consumption, the Lee model and the Tanasawa model were proven to be more stable and more efficient than the others.
Introduction
The liquid-vapor phase change of cryogenic fluids is widely involved in industrial applications, such as the hydrogen transport vehicles [1], shipborne liquid natural gas (LNG) containers [2] and on-orbit cryogenic propellant tanks [3]. These applications require cryogenic fluids to be stored for weeks to months. Although high-performance insulation measures are adopted, heat inevitably enters the tank via radiation and conduction. The self-pressurization in the tank induced by the heat leakage eventually causes the venting loss of the cryogenic fluids and threatens the safety of the craft in long-term missions. To reduce the boil-off loss and extend the cryogenic storage duration, a more comprehensive understanding of the self-pressurization mechanism is needed.
Due to the difficulties and limitations in implementing cryogenic experiments, numerical modeling is a convenient and powerful way to study the self-pressurization process of cryogenic fluids. However, how the phase change models influence the mass and heat transfer under cryogenic conditions is still unsettled [4]. As concluded by Persad and Ward [5], a seemingly slight variation in the liquid-vapor phase change models can lead to erroneous predictions.
Among the liquid-vapor phase change models, the kinetic theory gas (KTG) based models and the energy jump model are the most popular ones used in recent self-pressurization simulations [6]. The KTG based models, also known as the Hertz-Knudsen relation models, were developed on the concept of the Maxwell-Boltzmann distribution of the gas molecular [7]. The Hertz-Knudsen relation has evolved to several models, including the Schrage model [8], the Tanasawa model [9], the Lee model [10] and the statistical rate theory (SRT) [11], which will be described in Section 2.2. Since the Schrage model and the Lee model are embedded and configured as the default ones in the commercial CFD solvers Flow-3D® and Ansys Fluent® respectively, they have been widely used in self-pressurization simulations for liquid nitrogen [12], [13] and liquid hydrogen [14], [15]. The major drawback of the KTG models lies in the difficulty of selecting model coefficients, which were reported in a considerably wide range spanning three magnitudes even for the same working fluid [16], [17], [18], [19], [20], [21]. Studies showed that the liquid level, pressure and mass transfer rate are directly influenced by the model coefficients [16], [22], [23], [24], [25]. Wrong coefficients will lead to deviation or even divergence of the results. The energy jump model is also known as the thermal limitation model. It assumes that the evaporation and condensation at the liquid-vapor interface are induced only by heat conduction. The model is widely adopted in lumped node simulations due to its simplicity [6], [26], [27]. To improve the accuracy of mass flux prediction, the energy jump model was modified by including the convection heat transfer [28], [29]. However, the convection correlations are empirical and developed mainly for room-temperature fluids. Whether the correlation itself can be precisely applied in cryogenic simulations still needs further investigation.
Fig. 1 summarizes the cryogenic simulations involving the modeling of evaporation and condensation processes in recent years. The publication has been increasing rapidly. However, the characteristics of each evaporation and condensation model are not explicitly revealed when simulating self-pressurization. A comparative study of the phase change models is highly needed for cryogenic fluids for a better simulation of the self-pressurization processes.
In the present paper, a unified multi-phase solver incorporating four typical liquid-vapor phase change models, namely the Tanasawa model, the Lee model, the energy jump model, and the modified energy jump model has been proposed, which enables direct comparison among different models. The models are used to simulate the pressure and temperature evolutions in an experimental liquid nitrogen tank in normal gravity, which helps to evaluate themselves in the aspects of accuracy, calculation speed and robustness.
Section snippets
Governing equations for the self-pressurization tank
In the present study, both the fluid domain and the solid wall of the tank are modeled and discretized. The heat transportation at the solid boundaries is considered to be irrelevant with the nearby fluid velocity. Consequently, two sets of the solid and the fluid governing equations can be decoupled and solved separately. The pressures in the cryogenic container are usually from 100 kPa to 300 kPa. Under these conditions, the Knudsen number is far smaller than 0.01, and the fluids are
Self-pressurization results and phase change model comparison
This section compares the simulation results by different phase change models. Section 3.1 compares the pressure and temperature outputs from two KTG based models, namely the Lee model and the Tanasawa model. Section 3.2 presents the pressure predictions from the energy transport models, namely the energy jump model and the modified energy jump model, and compares pressure prediction performances between the KTG based models and the energy transport models. Section 3.3 evaluates the four models
Conclusion
A unified vapor-liquid-solid multi-phase numerical solver has been accomplished for the self pressurization simulation in cryogenic containers. Compared to the early fluid-only solver, the temperature prediction in the vicinity of the tank wall improves significantly. Four liquid-vapor phase change models were integrated into the solver, which enables fair and effective comparison for performances between each other. The pressure and temperature prediction accuracies, and the calculation speed
Authors declare that they have no financial and personal relationships with other people or organizations that can inappropriately influence our work, there is no professional or other personal interest of any nature or kind in any product, service and/or company that could be construed as influencing the position presented in, or the review of, the manuscript entitled, “Validity evaluation of popular liquid-vapor phase change models for cryogenic self-pressurization process”.
Acknowledgement
This project is supported by the National Natural Science Foundation of China (No. 51936006).
Progress in physical modelling and numerical simulation of phase transitions in cryogenic pool boiling and cavitation2023, Applied Mathematical ModellingCitation Excerpt :We will not delve into cryogenic evaporation phenomena, that predominantly drive the phase-change in well-insulated storage facilities, and thus are less relevant to spill scenarios. We instead refer the reader to the works of Zuo et al. [31–33]. If the static pressure at any location in a turbomachine drops below a fluid’s saturation pressure, localized evaporation events may occur, followed by rapid collapse of the vapour cavities in a process termed “cavitation” [34].Show abstract
Thermodynamic performance in a liquid oxygen tank during active-pressurization under different gas injection temperatures2023, International Communications in Heat and Mass TransferCitation Excerpt :The volume of fluid method is adopted to predict the tank pressurization performance. The associated governing equations could refer to previous published investigations [33–39,41,45,46]. Subjected to external heat input and gas injection, the phase change occurs at the interface and within the tank.Show abstract
Interfacial mass and energy transport during steady-state evaporation in liquid oxygen storage tanks2022, Applied EnergyCitation Excerpt :However, most of them simply used the Lee model for mass transport as did for regular fluids, and seldom focus on the evaporation itself related to the interfacial temperature distribution or were unable to validate their results against credible experimental data. A recent study proposed an optimized evaporation model for the cryogenic self-pressurization with a thorough comparison between popular phase change models [8], but still lacked of experimental data to validate the results. A series of experiments have been conducted on the heat and mass transport in a thin liquid layer in the vicinity of the liquid–vapor interface of room-temperature fluids [9–14].Show abstract
Thermal destratification of cryogenic liquid storage tanks by continuous bubbling of gases2022, International Journal of Hydrogen EnergyCitation Excerpt :It was concluded that a single injector with a larger diameter configuration showed a higher chance of developing a vertical temperature gradient. Zuo et al. [48] carried out a numerical analysis to investigate the temperature distribution within the LH2 storage tank with a self-pinning spraying bar. They used the SST turbulence model coupled with the 6-DOF model.Show abstract
Citizens’ daily needs such as; transportation, communication, clean water and sewage are supplied with infrastructure systems. Horizontal and vertical expansion in the cities due to the increase in population leads to serious demand for infrastructural improvements. The infrastructure systems in developing cities are required to be designed in a satisfactory capacity to supply the increasing demand for residential and industrial constructions. The districts having insufficient infrastructure systems inevitably confront heavy traffic, flood, air pollution problems, and also having difficulties with the inadequacy of parking area, clear and potable water, communication. The problems may cause social and health problems over time. At this point, it is wished to emphasize that the primary factor of citycivilization development depends on infrastructural systems and it is meaningful to name the engineering field like civil engineering, literally leads civilization. Dropshafts, commonly used in the urban storm and sewage water systems produced generally circular are used for energy dissipation and flow direction control. Aeration is significant for the working principle of the flow in dropshaft and this study is made mainly for this two-phase (air-water) physics of dropshafts. Chanson showed that aeration and energy dissipation is directly linked to each other (2002), but the influencing factors and the action mechanisms of the factors on the phenomena are not discovered entirely. By the comprehension of the factors, more effective dropshafts will be able to design. This study aims to guide the more comprehensive investigation of design factors using Computational Fluid Dynamics-CFD programs. The reasons for the preference of the programs are the cost-effectiveness of material, workmanship and duration relative to hydraulic modelling. The competence of the inputs, outputs and solution system of the CFD code is validated by the comparison of previous hydraulic modelling results.
Keywords
CFD, Dropshaft, Sewer system, Storm Water System, Two-Phase Flow
Erick Mattos-Villarroel a, Jorge Flores-Velázquez b, Waldo Ojeda-Bustamante c, Carlos Díaz-Delgado d, Humberto Salinas-Tapia dShow moreAdd to MendeleyShareCite
aMexican Institute of Water Technology, Mexico bPostgraduate College, Hydrosciences, Carr. Mex-Tex Km 36.5, Texcoco, Mexico State, 56230, Mexico cAgricultural Engineering Graduate Program, University of Chapingo, Mexicod Inter-American Institute of Water Science and Technology, Mexico
•Optimizing the geometric design of weirs can improve hydraulic performance.
•Labyrinth type weirs allow the discharge capacity to be increased compared to linear weirs.
•Hydraulic heads with ratio HT/P > 0.5 generated sub-atmospheric pressures on the side walls of the weir.
•Numerical simulation it is a strong tool to analyze and get optimized the weir function.
Abstract
Labyrinth type weirs are structures that, due to their geometry, allow the discharge capacity to be increased compared to linear weirs. They are a favorable option for dam rehabilitation and upstream level control. There are various geometries of labyrinth type weirs such as trapezoidal, triangular or piano key as well as different types of crest profiles. Geometric changes are directly related to hydraulic efficiency. The objective of this work was to analyze the hydraulic performance of a labyrinth type weir, by simulating several geometries of the apex and of the crest using Computational Fluid Dynamics (CFD). For model validation, experimental studies reported in the literature were used. Tests were carried out with trapezoidal and circular apexes and four types of crest profiles: sharp-crest, half-round, quarter-round and Waterways Experiment Station (WES). The results revealed a determination coefficient of R2 = 0.984 between experimental and simulated data with CFD, which provides statistical agreement. Simulations showed that circular-apex weirs are more efficient than those with trapezoidal apex, because they have a higher discharge coefficient (4.7% higher). Of the four types of crest profiles analyzed, the half-round and the WES crest profiles had similar discharge coefficients and were generally greater than those of the sharp-crest and the quarter-round (5.26% y 8.5% higher) profiles. Nevertheless, to facilitate a practical construction process, it is recommended to use a half-round profile. For hydraulic heads with HT/P > 0.5 ratio, all profiles generated sub-atmospheric pressures on the side walls of the weir. However, when HT/P ≈ 0.8 ratio the half-round crest generated a higher negative pressure (−1500 Pa), while the sharp-crest profile managed to increase the pressure by 76% (−350 Pa), but with a greater area of negative pressure. On the other hand, the WES profile reduced the negative-pressure area by 50%.
Alkistis Stergiopoulou1, Vassilios Stergiopoulos2 1Institut für Wasserwirtschaft, Hydrologie und Konstruktiven Wasserbau, B.O.K.U. University, Muthgasse 18, 1190 Vienna, (actually Senior Process Engineer at the VTU Engineering in Vienna, Zieglergasse 53/1/24, 1070 Vienna, Austria). 2 School of Pedagogical and Technological Education, Department of Civil Engineering Educators, ASPETE Campus, Eirini Station, 15122 Amarousio, Athens, Greece. Received 4 Jan. 2021; Received in revised form 8 Aug. 2021; Accepted 8 Aug. 2021; Available online 14 Aug. 2021
Abstract
This paper presents a short view of the first Archimedean Screw Turbines CFD modelling results, which were carried out within the recent research entitled “Rebirth of Archimedes in Greece: contribution to the study of hydraulic mechanics and hydrodynamic behavior of Archimedean cochlear waterwheels, for recovering the hydraulic potential of Greek natural and technical watercourses”. This CFD analysis, based to the Flow-3D code, concerns typical Tubular Archimedean Screw Turbines (TASTs) and shows some promising performances for such small hydropower systems harnessing the important unexploited hydraulic potential of natural and technical watercourses of Greece, of the order of several TWh / year and of a total installed capacity in the range of thousands MWs.
CFD; Flow-3D; TAST; Small Hydro; Renewable Energy; Greek Watercourses.
Figure 1. Photorealistic view of an inclined axis TAST (photo A. Stergiopoulou).
References.
[1] A. Stergiopoulou, Computational and experimental investigation of the hydrodynamic behaviour of screw hydro turbine, Ph.D. Thesis, NTUA, 2017. [2] B. Pelikan, A. Lashofer, Verbesserung der Strömungseigenschaften sowie Planungs-und Betriebsoptimierung von Wasserkraftschnecken, Research Project, BOKU University, Vienna, 2012. [3] G. Müller, J. Senior, Simplified theory of Archimedean screws, Journal of Hydraulic Research 47 (5) (2009) 666-669. [4] C. Rorres, The turn of the screw: Optimal design of an Archimedes screw, Journal of Hydraulic Engineering, 80 (2000) 72-80. [5] A. Stergiopoulou, V. Stergiopoulos, Return of Archimedes: Harnessing with new Archimedean spirals the hydraulic potential of the Greek watercourses, in: Proceedings of the Conference for Climate Change, Thessaloniki, 2009. [6] A. Stergiopoulou, V. Stergiopoulos, from the old Archimedean screw pumps to the new Archimedean screw turbines for hydropower production in Greece, in: Proceedings of CEMEPE Conference, Mykonos, June 21-26, 2009. International Journal of Energy and Environment (IJEE), Volume 12, Issue 1, 2021, pp.19-30 [7] V. Stergiopoulos, A. Stergiopoulou, E. Kalkani, Quo Vadis Archimedes Nowadays in Greece? Towards Modern Archimedean Turbines for Recovering Greek Small Hydropower Potential, in: Proceedings of 3rd International Scientific “Energy and Climate Change” Conference, Athens, 2010. [8] A. Stergiopoulou, V. Stergiopoulos, E. Κalkani, Greece beyond the horizon of the era of transition: Archimedean screw hydropower development terra incognita, International Journal of Energy and Development, v.6, Issue 6, pp. 627-536, 2015. [9] A. Stergiopoulou, V. Stergiopoulos, E. Κalkani, Experimental and theoretical research of zero head innovative horizontal axis Archimedean screw turbines, Journal of Energy and Development, v.6, Issue 5, pp. 471-478, 2015. [10] A. Stergiopoulou, V. Stergiopoulos, E. Κalkani, Back to the Future: Rediscovering the Archimedean screws as modern turbines for harnessing Greek small hydropower potential, in: Proceedings of the Third International Conference CEMEPE 2011 & SECOTOX, Skiathos, 2011. [11] A. Stergiopoulou, V. Stergiopoulos, Educational Renewable Energy Screw Wheel Technologies for Pico Hydropower Generation, Modern Environmental Science and Engineering, v.4, No.5, pp. 439- 445, May 2018. [12] A. Stergiopoulou, V. Stergiopoulos, Educational Renewable Energy Screw Wheel Technologies for Pico Hydropower Generation, Modern Environmental Science and Engineering, v.4, No.5, pp. 439- 445, May 2018. [13] A. Stergiopoulou, V. Stergiopoulos, Towards an inventory of the archimedean small hydropower potential of Greece, INTERNATIONAL JOURNAL OF ENERGY AND ENVIRONMENT Volume 11, Issue 2, 2020 pp.137-144. [14] Flow Science, FLOW-3D Manual, 2013. [15] K. Versteeg and W. Malalasekera, An Introduction to Computational Fluid Dynamics, Pearson, 2007. [16] C. Hirsch, Numerical Computation of internal and external flows: The fundamentals of Computational Fluid dynamics, John Wiley & Sons, 2007. [17] A. Stergiopoulou, V. Stergiopoulos and E. Kalkani, An eagle’s CFD view of Studying Innovative Archimedean Screw Renewable Hydraulic Energy Systems, Proceedings of the 4th International Conference on Environmental Management, Engineering, Planning and Economics (CEMEPE) and SECOTOX Conference, Mykonos island, Greece, pp.454-460 June 24-28, 2013. [18] A. Stergiopoulou, V. Stergiopoulos, A., E. Kalkani, Computational Fluid Dynamics Study on a 3D Graphic Solid Model of Archimedean Screw Turbines, Fresenius Environmental Bulletin, vol.23- No1, 2014. [19] Α. Stergiopoulou, Kalkani E., “Towards a First C.F.D. Study of Innovative Archimedean Inclined Axis Hydropower Turbines”, International Journal of Engineering Research & Technology (IJERT), Vol. 2 Issue 9, September – 2013, pp. 193-199. [20] A. Stergiopoulou, V. Stergiopoulos, A first CFD study of small hydro energy recovery from the Attica water supply network, INTERNATIONAL JOURNAL OF ENERGY AND ENVIRONMENT, Volume 11, Issue 3, 2020 pp.157-166.
Journal of Hydrodynamicsvolume 33, pages833–843 (2021)
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Abstract
이 백서는 Flow-3D를 적용하여 다양한 흐름 배출 및 식생 시나리오가 흐름 속도(세로, 가로 및 수직 속도 포함)에 미치는 영향을 조사합니다.
실험적 측정을 통한 검증 후 식생직경, 식생높이, 유량방류량에 대한 민감도 분석을 수행하였다. 종방향 속도의 경우 흐름 구조에 가장 큰 영향을 미치는 것은 배출보다는 식생 직경에서 비롯됩니다.
그러나 식생 높이는 수직 분포의 변곡점을 결정합니다. 식생지 내 두 지점, 즉 상류와 하류의 횡속도를 비교하면 수심에 따른 대칭적인 패턴을 확인할 수 있다. 식생 지역의 가로 및 세로 유체 순환 패턴을 포함하여 흐름 또는 식생 시나리오와 관계없이 수직 속도에 대해서도 동일한 패턴이 관찰됩니다.
또한 식생의 직경이 클수록 이러한 패턴이 더 분명해집니다. 상부 순환은 초목 캐노피 근처에서 발생합니다. 식생지역의 가로방향과 세로방향의 순환에 관한 이러한 발견은 침수식생을 통한 3차원 유동구조를 밝혀준다.
This paper applies the Flow-3D to investigate the impacts of different flow discharge and vegetation scenarios on the flow velocity (including the longitudinal, transverse and vertical velocities). After the verification by using experimental measurements, a sensitivity analysis is conducted for the vegetation diameter, the vegetation height and the flow discharge. For the longitudinal velocity, the greatest impact on the flow structure originates from the vegetation diameter, rather than the discharge. The vegetation height, however, determines the inflection point of the vertical distribution. Comparing the transverse velocities at two positions in the vegetated area, i.e., the upstream and the downstream, a symmetric pattern is identified along the water depth. The same pattern is also observed for the vertical velocity regardless of the flow or vegetation scenario, including both transverse and vertical fluid circulation patterns in the vegetated area. Moreover, the larger the vegetation diameter is, the more evident these patterns become. The upper circulation occurs near the vegetation canopy. These findings regarding the circulations along the transverse and vertical directions in the vegetated region shed light on the 3-D flow structure through the submerged vegetation.
Key words
Submerged rigid vegetation
longitudinal velocity
transverse velocity
vertical velocity
open channel
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이 논문은 비대칭 인보드, 비대칭 아웃보드 및 다양한 스태거/분리 위치에서의 대칭을 포함하는 세 가지 대안적인 측면 선체 형태를 가진 웨이브 피어싱 3동선의 저항 성능에 대한 실험적 조사 결과를 제시했습니다.
모델 테스트는 0.225에서 0.60까지의 Froude 수에서 삼동선 축소 모형을 사용하여 National Iranian Marine Laboratory(NIMALA) 예인 탱크에서 수행되었습니다.
결과는 측면 선체를 주 선체 트랜섬의 앞쪽으로 이동함으로써 삼동선의 총 저항 계수가 감소하는 것으로 나타났습니다.
또한 조사 결과, 측면 선체의 대칭 형태가 3개의 측면 선체 형태 중 전체 저항에 대한 성능이 가장 우수한 것으로 나타났습니다. 본 연구의 결과는 저항 관점에서 측면 선체 구성을 선택하는 데 유용합니다.
Keywords
Resistance performance
Wave-piercing trimaran
Seakeeping characteristics
Side hull symmetry
Model test
Experimental study
Figure 4 Snapshots of the trimaran model during the tests. a Inboard
side hulls in the Tri-1confguration, b Outboard side hulls in the Tri-4
confguration, c Symmetric side hulls in the Tri-4confguration
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Thermo-fluid modeling of influence of attenuated laser beam intensity profile on melt pool behavior in laser-assisted powder-based direct energy deposition
Mohammad Sattari, Amin Ebrahimi, Martin Luckabauer, Gert-willem R.B.E. Römer
A numerical framework based on computational fluid dynamics (CFD), using the finite volume method (FVM) and volume of fluid (VOF) technique is presented to investigate the effect of the laser beam intensity profile on melt pool behavior in laser-assisted powder-based directed energy deposition (L-DED). L-DED is an additive manufacturing (AM) process that utilizes a laser beam to fuse metal powder particles. To assure high-fidelity modeling, it was found that it is crucial to accurately model the interaction between the powder stream and the laser beam in the gas region above the substrate. The proposed model considers various phenomena including laser energy attenuation and absorption, multiple reflections of the laser rays, powder particle stream, particle-fluid interaction, temperature-dependent properties, buoyancy effects, thermal expansion, solidification shrinkage and drag, and Marangoni flow. The latter is induced by temperature and element-dependent surface tension. The model is validated using experimental results and highlights the importance of considering laser energy attenuation. Furthermore, the study investigates how the laser beam intensity profile affects melt pool size and shape, influencing the solidification microstructure and mechanical properties of the deposited material. The proposed model has the potential to optimize the L-DED process for a variety of materials and provides insights into the capability of numerical modeling for additive manufacturing optimization.
Mahdi Feizbahr,1Navid Tonekaboni,2Guang-Jun Jiang,3,4and Hong-Xia Chen3,4 Academic Editor: Mohammad Yazdi
Abstract
강을 따라 식생은 조도를 증가시키고 평균 유속을 감소시키며, 유동 에너지를 감소시키고 강 횡단면의 유속 프로파일을 변경합니다. 자연의 많은 운하와 강은 홍수 동안 초목으로 덮여 있습니다. 운하의 조도는 식물의 영향을 많이 받기 때문에 홍수시 유동저항에 큰 영향을 미친다. 식물로 인한 흐름에 대한 거칠기 저항은 흐름 조건과 식물에 따라 달라지므로 모델은 유속, 유속 깊이 및 수로를 따라 식생 유형의 영향을 고려하여 유속을 시뮬레이션해야 합니다. 총 48개의 모델을 시뮬레이션하여 근관의 거칠기 효과를 조사했습니다. 결과는 속도를 높임으로써 베드 속도를 감소시키는 식생의 영향이 무시할만하다는 것을 나타냅니다.
Abstract
Vegetation along the river increases the roughness and reduces the average flow velocity, reduces flow energy, and changes the flow velocity profile in the cross section of the river. Many canals and rivers in nature are covered with vegetation during the floods. Canal’s roughness is strongly affected by plants and therefore it has a great effect on flow resistance during flood. Roughness resistance against the flow due to the plants depends on the flow conditions and plant, so the model should simulate the current velocity by considering the effects of velocity, depth of flow, and type of vegetation along the canal. Total of 48 models have been simulated to investigate the effect of roughness in the canal. The results indicated that, by enhancing the velocity, the effect of vegetation in decreasing the bed velocity is negligible, while when the current has lower speed, the effect of vegetation on decreasing the bed velocity is obviously considerable.
1. Introduction
Considering the impact of each variable is a very popular field within the analytical and statistical methods and intelligent systems [1–14]. This can help research for better modeling considering the relation of variables or interaction of them toward reaching a better condition for the objective function in control and engineering [15–27]. Consequently, it is necessary to study the effects of the passive factors on the active domain [28–36]. Because of the effect of vegetation on reducing the discharge capacity of rivers [37], pruning plants was necessary to improve the condition of rivers. One of the important effects of vegetation in river protection is the action of roots, which cause soil consolidation and soil structure improvement and, by enhancing the shear strength of soil, increase the resistance of canal walls against the erosive force of water. The outer limbs of the plant increase the roughness of the canal walls and reduce the flow velocity and deplete the flow energy in vicinity of the walls. Vegetation by reducing the shear stress of the canal bed reduces flood discharge and sedimentation in the intervals between vegetation and increases the stability of the walls [38–41].
One of the main factors influencing the speed, depth, and extent of flood in this method is Manning’s roughness coefficient. On the other hand, soil cover [42], especially vegetation, is one of the most determining factors in Manning’s roughness coefficient. Therefore, it is expected that those seasonal changes in the vegetation of the region will play an important role in the calculated value of Manning’s roughness coefficient and ultimately in predicting the flood wave behavior [43–45]. The roughness caused by plants’ resistance to flood current depends on the flow and plant conditions. Flow conditions include depth and velocity of the plant, and plant conditions include plant type, hardness or flexibility, dimensions, density, and shape of the plant [46]. In general, the issue discussed in this research is the optimization of flood-induced flow in canals by considering the effect of vegetation-induced roughness. Therefore, the effect of plants on the roughness coefficient and canal transmission coefficient and in consequence the flow depth should be evaluated [47, 48].
Current resistance is generally known by its roughness coefficient. The equation that is mainly used in this field is Manning equation. The ratio of shear velocity to average current velocity is another form of current resistance. The reason for using the ratio is that it is dimensionless and has a strong theoretical basis. The reason for using Manning roughness coefficient is its pervasiveness. According to Freeman et al. [49], the Manning roughness coefficient for plants was calculated according to the Kouwen and Unny [50] method for incremental resistance. This method involves increasing the roughness for various surface and plant irregularities. Manning’s roughness coefficient has all the factors affecting the resistance of the canal. Therefore, the appropriate way to more accurately estimate this coefficient is to know the factors affecting this coefficient [51].
To calculate the flow rate, velocity, and depth of flow in canals as well as flood and sediment estimation, it is important to evaluate the flow resistance. To determine the flow resistance in open ducts, Manning, Chézy, and Darcy–Weisbach relations are used [52]. In these relations, there are parameters such as Manning’s roughness coefficient (n), Chézy roughness coefficient (C), and Darcy–Weisbach coefficient (f). All three of these coefficients are a kind of flow resistance coefficient that is widely used in the equations governing flow in rivers [53].
The three relations that express the relationship between the average flow velocity (V) and the resistance and geometric and hydraulic coefficients of the canal are as follows:where n, f, and c are Manning, Darcy–Weisbach, and Chézy coefficients, respectively. V = average flow velocity, R = hydraulic radius, Sf = slope of energy line, which in uniform flow is equal to the slope of the canal bed, = gravitational acceleration, and Kn is a coefficient whose value is equal to 1 in the SI system and 1.486 in the English system. The coefficients of resistance in equations (1) to (3) are related as follows:
Based on the boundary layer theory, the flow resistance for rough substrates is determined from the following general relation:where f = Darcy–Weisbach coefficient of friction, y = flow depth, Ks = bed roughness size, and A = constant coefficient.
On the other hand, the relationship between the Darcy–Weisbach coefficient of friction and the shear velocity of the flow is as follows:
By using equation (6), equation (5) is converted as follows:
Investigation on the effect of vegetation arrangement on shear velocity of flow in laboratory conditions showed that, with increasing the shear Reynolds number (), the numerical value of the ratio also increases; in other words the amount of roughness coefficient increases with a slight difference in the cases without vegetation, checkered arrangement, and cross arrangement, respectively [54].
Roughness in river vegetation is simulated in mathematical models with a variable floor slope flume by different densities and discharges. The vegetation considered submerged in the bed of the flume. Results showed that, with increasing vegetation density, canal roughness and flow shear speed increase and with increasing flow rate and depth, Manning’s roughness coefficient decreases. Factors affecting the roughness caused by vegetation include the effect of plant density and arrangement on flow resistance, the effect of flow velocity on flow resistance, and the effect of depth [45, 55].
One of the works that has been done on the effect of vegetation on the roughness coefficient is Darby [56] study, which investigates a flood wave model that considers all the effects of vegetation on the roughness coefficient. There are currently two methods for estimating vegetation roughness. One method is to add the thrust force effect to Manning’s equation [47, 57, 58] and the other method is to increase the canal bed roughness (Manning-Strickler coefficient) [45, 59–61]. These two methods provide acceptable results in models designed to simulate floodplain flow. Wang et al. [62] simulate the floodplain with submerged vegetation using these two methods and to increase the accuracy of the results, they suggested using the effective height of the plant under running water instead of using the actual height of the plant. Freeman et al. [49] provided equations for determining the coefficient of vegetation roughness under different conditions. Lee et al. [63] proposed a method for calculating the Manning coefficient using the flow velocity ratio at different depths. Much research has been done on the Manning roughness coefficient in rivers, and researchers [49, 63–66] sought to obtain a specific number for n to use in river engineering. However, since the depth and geometric conditions of rivers are completely variable in different places, the values of Manning roughness coefficient have changed subsequently, and it has not been possible to choose a fixed number. In river engineering software, the Manning roughness coefficient is determined only for specific and constant conditions or normal flow. Lee et al. [63] stated that seasonal conditions, density, and type of vegetation should also be considered. Hydraulic roughness and Manning roughness coefficient n of the plant were obtained by estimating the total Manning roughness coefficient from the matching of the measured water surface curve and water surface height. The following equation is used for the flow surface curve:where is the depth of water change, S0 is the slope of the canal floor, Sf is the slope of the energy line, and Fr is the Froude number which is obtained from the following equation:where D is the characteristic length of the canal. Flood flow velocity is one of the important parameters of flood waves, which is very important in calculating the water level profile and energy consumption. In the cases where there are many limitations for researchers due to the wide range of experimental dimensions and the variety of design parameters, the use of numerical methods that are able to estimate the rest of the unknown results with acceptable accuracy is economically justified.
FLOW-3D software uses Finite Difference Method (FDM) for numerical solution of two-dimensional and three-dimensional flow. This software is dedicated to computational fluid dynamics (CFD) and is provided by Flow Science [67]. The flow is divided into networks with tubular cells. For each cell there are values of dependent variables and all variables are calculated in the center of the cell, except for the velocity, which is calculated at the center of the cell. In this software, two numerical techniques have been used for geometric simulation, FAVOR™ (Fractional-Area-Volume-Obstacle-Representation) and the VOF (Volume-of-Fluid) method. The equations used at this model for this research include the principle of mass survival and the magnitude of motion as follows. The fluid motion equations in three dimensions, including the Navier–Stokes equations with some additional terms, are as follows:where are mass accelerations in the directions x, y, z and are viscosity accelerations in the directions x, y, z and are obtained from the following equations:
Shear stresses in equation (11) are obtained from the following equations:
The standard model is used for high Reynolds currents, but in this model, RNG theory allows the analytical differential formula to be used for the effective viscosity that occurs at low Reynolds numbers. Therefore, the RNG model can be used for low and high Reynolds currents.
Weather changes are high and this affects many factors continuously. The presence of vegetation in any area reduces the velocity of surface flows and prevents soil erosion, so vegetation will have a significant impact on reducing destructive floods. One of the methods of erosion protection in floodplain watersheds is the use of biological methods. The presence of vegetation in watersheds reduces the flow rate during floods and prevents soil erosion. The external organs of plants increase the roughness and decrease the velocity of water flow and thus reduce its shear stress energy. One of the important factors with which the hydraulic resistance of plants is expressed is the roughness coefficient. Measuring the roughness coefficient of plants and investigating their effect on reducing velocity and shear stress of flow is of special importance.
Roughness coefficients in canals are affected by two main factors, namely, flow conditions and vegetation characteristics [68]. So far, much research has been done on the effect of the roughness factor created by vegetation, but the issue of plant density has received less attention. For this purpose, this study was conducted to investigate the effect of vegetation density on flow velocity changes.
In a study conducted using a software model on three density modes in the submerged state effect on flow velocity changes in 48 different modes was investigated (Table 1).
Table 1
The studied models.
The number of cells used in this simulation is equal to 1955888 cells. The boundary conditions were introduced to the model as a constant speed and depth (Figure 1). At the output boundary, due to the presence of supercritical current, no parameter for the current is considered. Absolute roughness for floors and walls was introduced to the model (Figure 1). In this case, the flow was assumed to be nonviscous and air entry into the flow was not considered. After seconds, this model reached a convergence accuracy of .
Figure 1
The simulated model and its boundary conditions.
Due to the fact that it is not possible to model the vegetation in FLOW-3D software, in this research, the vegetation of small soft plants was studied so that Manning’s coefficients can be entered into the canal bed in the form of roughness coefficients obtained from the studies of Chow [69] in similar conditions. In practice, in such modeling, the effect of plant height is eliminated due to the small height of herbaceous plants, and modeling can provide relatively acceptable results in these conditions.
48 models with input velocities proportional to the height of the regular semihexagonal canal were considered to create supercritical conditions. Manning coefficients were applied based on Chow [69] studies in order to control the canal bed. Speed profiles were drawn and discussed.
Any control and simulation system has some inputs that we should determine to test any technology [70–77]. Determination and true implementation of such parameters is one of the key steps of any simulation [23, 78–81] and computing procedure [82–86]. The input current is created by applying the flow rate through the VFR (Volume Flow Rate) option and the output flow is considered Output and for other borders the Symmetry option is considered.
Simulation of the models and checking their action and responses and observing how a process behaves is one of the accepted methods in engineering and science [87, 88]. For verification of FLOW-3D software, the results of computer simulations are compared with laboratory measurements and according to the values of computational error, convergence error, and the time required for convergence, the most appropriate option for real-time simulation is selected (Figures 2 and 3 ).
Figure 2
Modeling the plant with cylindrical tubes at the bottom of the canal.
Figure 3
Velocity profiles in positions 2 and 5.
The canal is 7 meters long, 0.5 meters wide, and 0.8 meters deep. This test was used to validate the application of the software to predict the flow rate parameters. In this experiment, instead of using the plant, cylindrical pipes were used in the bottom of the canal.
The conditions of this modeling are similar to the laboratory conditions and the boundary conditions used in the laboratory were used for numerical modeling. The critical flow enters the simulation model from the upstream boundary, so in the upstream boundary conditions, critical velocity and depth are considered. The flow at the downstream boundary is supercritical, so no parameters are applied to the downstream boundary.
The software well predicts the process of changing the speed profile in the open canal along with the considered obstacles. The error in the calculated speed values can be due to the complexity of the flow and the interaction of the turbulence caused by the roughness of the floor with the turbulence caused by the three-dimensional cycles in the hydraulic jump. As a result, the software is able to predict the speed distribution in open canals.
2. Modeling Results
After analyzing the models, the results were shown in graphs (Figures 4–14 ). The total number of experiments in this study was 48 due to the limitations of modeling.
Flow velocity profiles for canals with a depth of 1 m and flow velocities of 3–3.3 m/s. Canal with a depth of 1 meter and a flow velocity of (a) 3 meters per second, (b) 3.1 meters per second, (c) 3.2 meters per second, and (d) 3.3 meters per second.
Figure 5
Canal diagram with a depth of 1 meter and a flow rate of 3 meters per second.
Figure 6
Canal diagram with a depth of 1 meter and a flow rate of 3.1 meters per second.
Figure 7
Canal diagram with a depth of 1 meter and a flow rate of 3.2 meters per second.
Figure 8
Canal diagram with a depth of 1 meter and a flow rate of 3.3 meters per second.
Flow velocity profiles for canals with a depth of 2 m and flow velocities of 4–4.3 m/s. Canal with a depth of 2 meters and a flow rate of (a) 4 meters per second, (b) 4.1 meters per second, (c) 4.2 meters per second, and (d) 4.3 meters per second.
Figure 10
Canal diagram with a depth of 2 meters and a flow rate of 4 meters per second.
Figure 11
Canal diagram with a depth of 2 meters and a flow rate of 4.1 meters per second.
Figure 12
Canal diagram with a depth of 2 meters and a flow rate of 4.2 meters per second.
Figure 13
Canal diagram with a depth of 2 meters and a flow rate of 4.3 meters per second.
Flow velocity profiles for canals with a depth of 3 m and flow velocities of 5–5.3 m/s. Canal with a depth of 2 meters and a flow rate of (a) 4 meters per second, (b) 4.1 meters per second, (c) 4.2 meters per second, and (d) 4.3 meters per second.
To investigate the effects of roughness with flow velocity, the trend of flow velocity changes at different depths and with supercritical flow to a Froude number proportional to the depth of the section has been obtained.
According to the velocity profiles of Figure 5, it can be seen that, with the increasing of Manning’s coefficient, the canal bed speed decreases.
According to Figures 5 to 8, it can be found that, with increasing the Manning’s coefficient, the canal bed speed decreases. But this deceleration is more noticeable than the deceleration of the models 1 to 12, which can be justified by increasing the speed and of course increasing the Froude number.
According to Figure 10, we see that, with increasing Manning’s coefficient, the canal bed speed decreases.
According to Figure 11, we see that, with increasing Manning’s coefficient, the canal bed speed decreases. But this deceleration is more noticeable than the deceleration of Figures 5–10, which can be justified by increasing the speed and, of course, increasing the Froude number.
With increasing Manning’s coefficient, the canal bed speed decreases (Figure 12). But this deceleration is more noticeable than the deceleration of the higher models (Figures 5–8 and 10, 11), which can be justified by increasing the speed and, of course, increasing the Froude number.
According to Figure 13, with increasing Manning’s coefficient, the canal bed speed decreases. But this deceleration is more noticeable than the deceleration of Figures 5 to 12, which can be justified by increasing the speed and, of course, increasing the Froude number.
According to Figure 15, with increasing Manning’s coefficient, the canal bed speed decreases.
Figure 15
Canal diagram with a depth of 3 meters and a flow rate of 5 meters per second.
According to Figure 16, with increasing Manning’s coefficient, the canal bed speed decreases. But this deceleration is more noticeable than the deceleration of the higher model, which can be justified by increasing the speed and, of course, increasing the Froude number.
Figure 16
Canal diagram with a depth of 3 meters and a flow rate of 5.1 meters per second.
According to Figure 17, it is clear that, with increasing Manning’s coefficient, the canal bed speed decreases. But this deceleration is more noticeable than the deceleration of the higher models, which can be justified by increasing the speed and, of course, increasing the Froude number.
Figure 17
Canal diagram with a depth of 3 meters and a flow rate of 5.2 meters per second.
According to Figure 18, with increasing Manning’s coefficient, the canal bed speed decreases. But this deceleration is more noticeable than the deceleration of the higher models, which can be justified by increasing the speed and, of course, increasing the Froude number.
Figure 18
Canal diagram with a depth of 3 meters and a flow rate of 5.3 meters per second.
According to Figure 19, it can be seen that the vegetation placed in front of the flow input velocity has negligible effect on the reduction of velocity, which of course can be justified due to the flexibility of the vegetation. The only unusual thing is the unexpected decrease in floor speed of 3 m/s compared to higher speeds.
Comparison of velocity profiles with the same plant densities (depth 1 m). Comparison of velocity profiles with (a) plant densities of 25%, depth 1 m; (b) plant densities of 50%, depth 1 m; and (c) plant densities of 75%, depth 1 m.
According to Figure 20, by increasing the speed of vegetation, the effect of vegetation on reducing the flow rate becomes more noticeable. And the role of input current does not have much effect in reducing speed.
Comparison of velocity profiles with the same plant densities (depth 2 m). Comparison of velocity profiles with (a) plant densities of 25%, depth 2 m; (b) plant densities of 50%, depth 2 m; and (c) plant densities of 75%, depth 2 m.
According to Figure 21, it can be seen that, with increasing speed, the effect of vegetation on reducing the bed flow rate becomes more noticeable and the role of the input current does not have much effect. In general, it can be seen that, by increasing the speed of the input current, the slope of the profiles increases from the bed to the water surface and due to the fact that, in software, the roughness coefficient applies to the channel floor only in the boundary conditions, this can be perfectly justified. Of course, it can be noted that, due to the flexible conditions of the vegetation of the bed, this modeling can show acceptable results for such grasses in the canal floor. In the next directions, we may try application of swarm-based optimization methods for modeling and finding the most effective factors in this research [2, 7, 8, 15, 18, 89–94]. In future, we can also apply the simulation logic and software of this research for other domains such as power engineering [95–99].
Comparison of velocity profiles with the same plant densities (depth 3 m). Comparison of velocity profiles with (a) plant densities of 25%, depth 3 m; (b) plant densities of 50%, depth 3 m; and (c) plant densities of 75%, depth 3 m.
3. Conclusion
The effects of vegetation on the flood canal were investigated by numerical modeling with FLOW-3D software. After analyzing the results, the following conclusions were reached:(i)Increasing the density of vegetation reduces the velocity of the canal floor but has no effect on the velocity of the canal surface.(ii)Increasing the Froude number is directly related to increasing the speed of the canal floor.(iii)In the canal with a depth of one meter, a sudden increase in speed can be observed from the lowest speed and higher speed, which is justified by the sudden increase in Froude number.(iv)As the inlet flow rate increases, the slope of the profiles from the bed to the water surface increases.(v)By reducing the Froude number, the effect of vegetation on reducing the flow bed rate becomes more noticeable. And the input velocity in reducing the velocity of the canal floor does not have much effect.(vi)At a flow rate between 3 and 3.3 meters per second due to the shallow depth of the canal and the higher landing number a more critical area is observed in which the flow bed velocity in this area is between 2.86 and 3.1 m/s.(vii)Due to the critical flow velocity and the slight effect of the roughness of the horseshoe vortex floor, it is not visible and is only partially observed in models 1-2-3 and 21.(viii)As the flow rate increases, the effect of vegetation on the rate of bed reduction decreases.(ix)In conditions where less current intensity is passing, vegetation has a greater effect on reducing current intensity and energy consumption increases.(x)In the case of using the flow rate of 0.8 cubic meters per second, the velocity distribution and flow regime show about 20% more energy consumption than in the case of using the flow rate of 1.3 cubic meters per second.
Nomenclature
n:
Manning’s roughness coefficient
C:
Chézy roughness coefficient
f:
Darcy–Weisbach coefficient
V:
Flow velocity
R:
Hydraulic radius
g:
Gravitational acceleration
y:
Flow depth
Ks:
Bed roughness
A:
Constant coefficient
:
Reynolds number
∂y/∂x:
Depth of water change
S0:
Slope of the canal floor
Sf:
Slope of energy line
Fr:
Froude number
D:
Characteristic length of the canal
G:
Mass acceleration
:
Shear stresses.
Data Availability
All data are included within the paper.
Conflicts of Interest
The authors declare that they have no conflicts of interest.
Acknowledgments
This work was partially supported by the National Natural Science Foundation of China under Contract no. 71761030 and Natural Science Foundation of Inner Mongolia under Contract no. 2019LH07003.
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As a highly efficient thick plate welding resolution, narrow gap gas tungsten arc welding (NG-GTAW) is in the face of a series of problems like inter-layer defects like pores, lack of fusion, inclusion of impurity, and the sensitivity to poor sidewall fusion, which is hard to be repaired after the welding process. This study employs numerical simulation to investigate the molten pool behavior in NG-GTAW root welding. A 3D numerical model was established, where a body-fitted coordinate system was applied to simulate the electromagnetic force, and a bridge transition model was developed to investigate the wire–feed root welding. The simulated results were validated experimentally. Results show that the molten pool behavior is dominated by electromagnetic force when the welding current is relatively high, and the dynamic change of the vortex actually determines the molten pool morphology. For self-fusion welding, there are two symmetric inward vortices in the cross-section and one clockwise vortex in the longitudinal section. With the increasing welding current, the vortices in the cross-section gradually move to the arc center with a decreasing range, while the vortex in the longitudinal section moves backward. With the increasing traveling speed, the vortices in the cross-section move toward the surface of the molten pool with a decreasing range, and the horizontal component of liquid metal velocity changes in the longitudinal section. For wire–feed welding, the filling metal strengthens the downward velocity component; as a result, the vortex formation is blocked in the cross-section and is strengthened in the longitudinal section.
The raw/processed data required cannot be shared at this time as the data also forms part of an ongoing study.
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Highlights
A predominant southerly current was measured at Two-Mile Reef with occasional reversals towards the north.
Field observations indicated that northerly currents are spatially varied along Two-Mile Reef.
Simulation of reverse currents show the formation of a separated flow due to interaction with Jesser Point with Kelvin–Helmholtz type shear instabilities along the seaward edge.
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SYAFIQ ZIKRYAND FITRIADHY* Faculty of Ocean Engineering Technology and Informatics, Universiti Malaysia Terengganu, 21030 Kuala Terengganu, Terengganu, Malaysia * Corresponding author: naoe.afit@gmail.com http://doi.org/10.46754/umtjur.2021.07.017
Abstract
수중익선은 일반적으로 열악한 환경 조건으로 인해 승객의 편안함에 영향을 미칠 수 있는 높은 저항과 과도한 수직 운동(히브 및 피치)을 경험합니다. 따라서 복잡한 유체역학적 현상이 존재하기 때문에 파랑에서 수중익선의 내항성능을 규명할 필요가 있다.
이를 위해 수중익선 운동에 대한 CFD(Computational Fluid Dynamic) 해석을 제안한다. Froude Number 및 포일 받음각과 같은 여러 매개변수가 고려되었습니다.
그 결과 Froude Number의 후속 증가는 히브 및 피치 운동에 반비례한다는 것이 밝혀졌습니다. 본질적으로 이것은 높은 응답 진폭 연산자(RAO)의 형태로 제공되는 수중익선 항해 성능의 업그레이드로 이어졌습니다.
또한 포일 선수의 증가하는 각도는 히브 운동에 비례하는 반면, 포일 선미는 7.5o에서 낮은 히브 운동을 보였고, 그 다음으로 5o, 10o 순으로 나타났다. 피치모션의 경우 포일 보우의 증가는 5o에서 더 낮았고, 그 다음이 10o, 7.5o 순이었다. 포일 선미의 증가는 수중익선에 의한 피치 모션 경험에 비례했습니다.
일반적으로 이 CFD 시뮬레이션은 앞서 언급한 설계 매개변수와 관련하여 공해 상태에서 수중익선 설계의 운영 효율성을 보장하는 데 매우 유용합니다.
Keywords
CFD, hydrofoil, foil angle of attack, heave, pitch.
Figure 1: Overall mesh block being used in simulationFigure 2: 3D (left) and 2D (right) views of wave elevation using case C
References
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Melquisedec Cortés Zambrano*, Helmer Edgardo Monroy González, Wilson Enrique Amaya Tequia Faculty of Civil Engineering, Santo Tomas Tunja University. Address Av. Universitaria No. 45-202. Tunja – Boyacá – Colombia
Abstract
홍수는 지반이동 및 이동의 원인 중 하나이며, 급속한 도시화 및 도시화로 인해 이전보다 빈번하게 발생할 수 있다. 도시 배수 시스템의 특성은 집수 요소가 결정적인 역할을 하는 범람의 발생 및 범위를 정의할 수 있습니다. 이 문서는 7가지 유형의 화격자 유입구의 수력 유입 효율 및 배출 계수에 대한 수치 조사를 제시합니다. FLOW-3D® 시뮬레이터는 Q = 24, 34.1, 44, 100, 200 및 300 L/s의 유속에서 풀 스케일로 격자를 테스트하는 데 사용되며 종방향 기울기가 1.0인 실험 프로토타입의 구성을 유지합니다. %, 1.5% 및 2.0% 및 고정 횡단 경사, 총 126개 모델. 그 결과를 바탕으로 종류별 및 종단경사 조건에 따른 수력유입구 효율곡선과 토출계수를 구성하였다. 결과는 다른 조사에서 제안된 경험적 공식으로 조정되어 프로토타입의 물리적 테스트 결과를 검증하는 역할을 합니다.
Floods are one of the causes of ground movement and displacement, and due to rapid urbanization and urban growth may occur more frequently than before. The characteristics of an urban drainage system can define the occurrence and extent of flooding, where catchment elements have a determining role. This document presents the numerical investigation of the hydraulic inlet efficiency and the discharge coefficient of seven types of grate inlets. The FLOW-3D® simulator is used to test the gratings at a full scale, under flow rates of Q = 24, 34.1, 44, 100, 200 and 300 L/s, preserving the configuration of the experimental prototype with longitudinal slopes of 1.0%, 1.5% and 2.0% and a fixed cross slope, for a total of 126 models. Based on the results, hydraulic inlet efficiency curves and discharge coefficients are constructed for each type and a longitudinal slope condition. The results are adjusted with empirical formulations proposed in other investigations, serving to verify the results of physical testing of prototypes.
Fig. 1. Physical model of the experimental campaign (source: Chaparro Andrade and Abaunza Tabares, 2021)Fig. 2. Design of the grate inlet types studied: (a) R1, (b) R2, (c) R3, (d) R4, (e) R5, (f) R6, (g) R7 (source: based on geometries of Chaparro Andrade
and Abaunza Tabares, 2021)Fig. 4. Comparison between the results obtained during physical experimentation in prototype 7 and simulation results with FLOW-3D® (source:
made with FlowSight® and photographic record by Chaparro Andrade and Abaunza Tabares, 2021)Fig. 6. Example of the results of flow depth and velocity vectors in the xy plane, for a stable flow condition in a grate inlet type and free surface
configuration and flow regime, of some grating types (source: produced with FlowSight®)
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In this study, the sloshing behaviors and dynamic characteristics of liquid sloshing in a horizontal Cassini tank were studied. The forces and torques generated by the liquid sloshing in non-equilibrium states were experimentally measured with force transducers which have been mounted on the experiment platform. In small-amplitude rotational and translational nonlinear sloshing cases, the CFD simulations were in good agreement with the experimental data. However, as the dynamic ratio of longitudinal and transversal sloshing force became large, errors occurred and became obvious in CFD simulations. Further experiments on the sloshing forces and torques in the rotating sloshing state were performed.The effects of the magnitude and frequency of the external excitations and the tank-filling ratio son the sloshing characteristics were also studied. The experiments results show that the liquid sloshing in the Cassini tank is highly correlated with the excitation frequency where small variation in the frequency leads to complex changes in the liquid sloshing characteristics. In the cases with low liquid-filling ratio, in resonance state, the rotational sloshing is easier to be excited, however, in the stable-state the amplitudes of longitudinal sloshing force and torque are more significant than those of other sloshing conditions. The transversal sloshing force and torque are very small in both, rotational and translational nonlinear sloshing of small amplitude.
본 연구에서는 수평 카시니 수조에서 액체 슬로싱의 슬로싱 거동과 동적 특성을 연구하였다. 비평형 상태에서 액체 슬로싱에 의해 생성된 힘과 토크는 실험 플랫폼에 장착된 힘 변환기로 실험적으로 측정 되었습니다.
진폭이 작은 회전 및 병진 비선형 슬로싱 사례에서 CFD 시뮬레이션은 실험 데이터와 잘 일치했습니다. 그러나 종방향 슬로싱력과 횡방향 슬로싱력의 동적 비율이 커짐에 따라 오류가 발생하고 CFD 시뮬레이션에서 명백해졌습니다.
회전 슬로싱 상태에서 슬로싱 힘과 토크에 대한 추가 실험이 수행되었습니다. 외부 가진의 크기와 빈도 및 슬로싱 특성에 따른 탱크 충전 비율의 영향도 연구되었습니다.
실험 결과는 카시니 탱크의 액체 슬로싱이 여기 주파수와 높은 상관 관계가 있음을 보여줍니다. 여기 주파수의 작은 변화가 액체 슬로싱 특성의 복잡한 변화로 이어집니다. 액체 충전율이 낮은 경우에는 공진 상태에서 회전 슬로싱이 들기 쉽지만 안정 상태에서는 종방향 슬로싱 힘과 토크의 진폭이 다른 슬로싱 조건보다 더 중요합니다.
횡방향 슬로싱 힘과 토크는 작은 진폭의 회전 및 병진 비선형 슬로싱 모두에서 매우 작습니다.
Experimental and numerical study of flow at a 90 degree lateral turnout with enhanced roughness coefficient and invert level changes
Maryam Bagheria, Seyed M. Ali Zomorodianb, Masih Zolghadrc, H. Md. Azamathulla d,* and C. Venkata Siva Rama Prasade a Hydraulic Structures, Department of Water Engineering, Shiraz University, Shiraz, Iran b Department of Water Engineering, College of Agriculture, Shiraz University, Shiraz, Iran c Department of Water Sciences Engineering, College of Agriculture, Jahrom University, Jahrom, Iran d Civil & Environmental Engineering, The University of the West Indies, St. Augustine Campus, Port of Spain, Trinidad e Department of Civil Engineering, St. Peters Engineering College, Hyderabad, India *Corresponding author. E-mail: azmatheditor@gmail.com
ABSTRACT
측면 분기기(흡입구)의 상류측에서 유동 분리는 분기기 입구에서 맴돌이 전류를 일으키는 중요한 문제입니다. 이는 흐름의 유효 폭, 분기 용량 및 효율성을 감소시킵니다. 따라서 분리구역의 크기를 파악하고 그 크기를 줄이기 위한 방안을 제시하는 것이 필수적이다.
본 연구에서는 분리 구역의 크기를 줄이기 위한 방법으로 분출구 입구에 7가지 유형의 조면화 요소와 4가지 다른 방류가 있는 3가지 다른 베드 인버트 레벨의 설치(총 84회 실험)를 조사했습니다. 또한 3D 전산 유체 역학(CFD) 모델을 사용하여 분리 구역의 흐름 패턴과 치수를 평가했습니다.
결과는 조도 계수를 향상시키면 분리 영역 치수를 최대 38%까지 줄일 수 있는 반면 드롭 구현 효과는 사용된 조도 계수에 따라 이 영역을 다르게 축소할 수 있음을 보여주었습니다. 두 방법을 결합하면 분리 구역 치수를 최대 63%까지 줄일 수 있습니다.
Flow separation at the upstream side of lateral turnouts (intakes) is a critical issue causing eddy currents at the turnout entrance. It reduces the effective width of flow, turnout capacity and efficiency. Therefore, it is essential to identify the dimensions of the separation zone and propose remedies to reduce its dimensions.
Installation of 7 types of roughening elements at the turnout entrance and 3 different bed invert levels, with 4 different discharges (making a total of 84 experiments) were examined in this study as a method to reduce the dimensions of the separation zone. Additionally, a 3-D Computational Fluid Dynamic (CFD) model was utilized to evaluate the flow pattern and dimensions of the separation zone.
Results showed that enhancing the roughness coefficient can reduce the separation zone dimensions up to 38% while the drop implementation effect can scale down this area differently based on the roughness coefficient used. Combining both methods can reduce the separation zone dimensions up to 63%.
Key words
discharge ratio, flow separation zone, intake, three dimensional simulation
Experimental and numerical study of flow at a 90 degree lateral turnout with enhanced
roughness coefficient and invert level changesFigure 1 | Laboratory channel dimensions.Figure 2 | Roughness plates.Figure 4 | Effect of roughness on separation zone dimensions.
Figure 10 | Comparision of the vortex area (software output) for three roughnesses (0.009, 0.023 and 0.032).Figure 11 | Comparison of vortex area in 3D mode (tecplot output) with two roughnesses (a) 0.009 and (b) 0.032.Figure 12 | Velocity vector for flow condition Q¼22 l/s, near surface.
REFERENCES
Abbasi, A., Ghodsian, M., Habibi, M. & Salehi Neishabouri, S. A. 2004 Experimental investigation on dimensions of flow separation zone at lateral intakeentrance. Research & Construction; Pajouhesh va Sazandegi 62, 38–44. (In Persian). Al-Zubaidy, R. & Hilo, A. 2021 Numerical investigation of flow behavior at the lateral intake using Computational Fluid Dynamics (CFD). Materials Today: Proceedings. https://doi.org/10.1016/j.matpr.2021.11.172. Chow, V. T. 1959 Open Channel Hydraulics. McGraw-Hill, New York. Jalili, H., Hosseinzadeh Dalir, A. & Farsadizadeh, D. 2011 Effect of intake geometry on the sediment transport and lateral flow pattern. Iranian Water Research Journal 5 (9), 1–10. (In Persian). Jamshidi, A., Farsadizadeh, D. & Hosseinzadeh Dalir, A. 2016 Variations of flow separation zone at lateral intake entrance using submerged vanes. Journal of Civil Engineering Urban 6 (3), 54–63. Journal homepage. Available from: www.ojceu.ir/main. Karami Moghaddam, K. & Keshavarzi, A. 2007 Investigation of flow structure in lateral intakes of 55° and 90° with rounded entrance edge. In: 03 National Congress on Civil Engineering University of Tabriz. Available from: https://civilica.com/doc/16317. (In Persian). Karami, H., Farzin, S., Sadrabadi, M. T. & Moazeni, H. 2017 Simulation of flow pattern at rectangular lateral intake with different dike and submerged vane scenarios. Journal of Water Science and Engineering 10 (3), 246–255. https://doi.org/10.1016/j.wse.2017.10.001. Kasthuri, B. & Pundarikanthan, N. V. 1987 Discussion on separation zone at open- channel junction. Journal of Hydraulic Engineering 113 (4), 543–548. Keshavarzi, A. & Habibi, L. 2005 Optimizing water intake angle by flow separation analysis. Journal of Irrigation and Drain 54, 543–552. https://doi.org/10.1002/ird.207. Kirkgöz, M. S. & Ardiçlioğ lu, M. 1997 Velocity profiles of developing and developed open channel flow. Journal of Hydraulic Engineering 1099–1105. 10.1061/(ASCE)0733-9429(1997)123:12(1099). Nakato, T., Kennedy, J. F. & Bauerly, D. 1990 Pumpstation intake-shoaling control with submerge vanes. Journal of Hydraulic Engineering. https://doi.org/10.1061/(ASCE)0733-9429(1990)116:1(119). Neary, V. S. & Odgaard, J. A. 1993 Three-dimensional flow structure at open channel diversions. Journal of Hydraulic Engineering. ASCE 119 (11), 1224–1230. https://doi.org/10.1061/(ASCE)0733-9429(1993)119:11(1223). Nikbin, S. & Borghei, S. M. 2011 Experimental investigation of submerged vanes effect on dimensions of flow separation zone at a 90° openchannel junction. In: 06rd National Congress on Civil Engineering University of Semnan. (In Persian). Available from: https:// civilica.com/doc/120494. Odgaard, J. A. & Wang, Y. 1991 Sediment management with submerged vanes, I: theory. Journal of Hydraulic Engineering 117 (3), 267–283.
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선박의 동력 요구 사항을 설계할 때 고려해야 할 가장 중요한 요소는 선박 저항 또는 선박에 작용하는 항력입니다. 항력을 극복하는 데 필요한 동력이 추진 시스템의 ‘손실’에 기여하기 때문에 추진 시스템을 설계하는 동안 선박 저항을 추정하는 것이 중요합니다. 선박 저항을 계산하는 세 가지 주요 방법이 있습니다:
Holtrop-Mennen(HM) 방법과 같은 통계적 방법, 수치 분석 또는 CFD(전산 유체 역학) 시뮬레이션 및 모델 테스트, 즉 예인 탱크에서 축소된 모델 테스트. 설계 단계 초기에는 기본 선박 매개변수만 사용할 수 있을 때 HM 방법과 같은 통계 모델만 사용할 수 있습니다.
수치 해석/CFD 시뮬레이션 및 모델 테스트는 선박의 완전한 3D 설계가 완료된 경우에만 수행할 수 있습니다. 본 논문은 Flow-3D 소프트웨어 패키지를 사용하여 CFD 시뮬레이션을 사용하여 잔잔한 수상 선박 저항을 예측하는 것을 목표로 합니다.
롤온/롤오프 승객(RoPax) 페리에 대한 사례 연구를 조사했습니다. 선박 저항은 다양한 선박 속도에서 계산되었습니다. 메쉬는 모든 CFD 시뮬레이션의 결과에 영향을 미치기 때문에 메쉬 민감도를 확인하기 위해 여러 개의 메쉬가 사용되었습니다. 시뮬레이션의 결과를 HM 방법의 추정치와 비교했습니다.
시뮬레이션 결과는 낮은 선박 속도에 대한 HM 방법과 잘 일치했습니다. 더 높은 선속을 위한 HM 방법에 비해 결과의 차이가 상당히 컸다. 선박 저항 분석을 수행하는 Flow-3D의 기능이 시연되었습니다.
While designing the power requirements of a ship, the most important factor to be considered is the ship resistance, or the sea drag forces acting on the ship. It is important to have an estimate of the ship resistance while designing the propulsion system since the power required to overcome the sea drag forces contribute to ‘losses’ in the propulsion system. There are three main methods to calculate ship resistance: Statistical methods like the Holtrop-Mennen (HM) method, numerical analysis or CFD (Computational Fluid Dynamics) simulations, and model testing, i.e. scaled model tests in towing tanks. At the start of the design stage, when only basic ship parameters are available, only statistical models like the HM method can be used. Numerical analysis/ CFD simulations and model tests can be performed only when the complete 3D design of the ship is completed. The present paper aims at predicting the calm water ship resistance using CFD simulations, using the Flow-3D software package. A case study of a roll-on/roll-off passenger (RoPax) ferry was investigated. Ship resistance was calculated at various ship speeds. Since the mesh affects the results in any CFD simulation, multiple meshes were used to check the mesh sensitivity. The results from the simulations were compared with the estimate from the HM method. The results from simulations agreed well with the HM method for low ship speeds. The difference in the results was considerably high compared to the HM method for higher ship speeds. The capability of Flow-3D to perform ship resistance analysis was demonstrated.
Figure 1: Simplified ship geometryFigure 3: Wave pattern at sea surface at 20 knots (10.29 m/s) for mesh 1
Figure 4: Ship Resistance (kN) vs Ship Speed (knots)
Publisher
International Society of Multiphysics
Citation
Deshpande SR, Sundsbø P, Das S. Ship resistance analysis using CFD simulations in Flow-3D. The International Journal of Multiphysics. 2020;14(3):227-236
REFERENCES
[1] K. Min and S. Kang, “Study on the form factor and full-scale ship resistance prediction method,” Journal of Marine Science and Technology, vol. 15, pp. 108-118, June 2010. [2] A. Molland, S. Turnock and D. Hudson, “Ship Resistance and Propulsion” Second Edition. In Ship Resistance and Propulsion: Practical Estimation of Ship Propulsive Power (pp. 12-69), August 2017, Cambridge University Press. [3] K. Niklas and H. Pruszko, “Full-scale CFD simulations for the determination of ship resistance as a rational, alternative method to towing tank experiments,” Ocean Engineering, vol. 190, October 2019. [4] A. Elkafas, M. Elgohary and A. Zeid, “Numerical study on the hydrodynamic drag force of a container ship model,” Alexandria Engineering Journal, vol. 58, no. 3, pp. 849-859, September 2019. [5] J. Holtrop and G. Mennen, “An approximate power prediction method,” International Shipbuilding Progress, vol. 29, no. 335, pp. 166-170, July 1982. [6] E. Bøckmann and S. Steen, “Model test and simulation of a ship with wavefoils,” Applied Ocean research, vol. 57, pp. 8-18, April 2016. [7] K. Atreyapurapu, B. Tallapragada and K. Voonna, “Simulation of a Free Surface Flow over a Container Vessel Using CFD,” International Journal of Engineering Trends and Technology (IJETT), vol. 18, no. 7, pp. 334-339, December 2014. [8] J. Petersen, D. Jacobsen and O. Winther, “Statistical modelling for ship propulsion efficiency,” Journal of Marine Science and Technology, vol. 17, pp. 30-39, December 2011. [9] H. Versteeg and W. Malalasekera, An introduction to computational fluid dynamics: the finite volume method (second edition), Harlow, England: Pearson Education Ltd, 2007. [10]C. Hirth and B. Nichols, “Volume of fluid (VOF) method for the dynamics of free boundaries,” Journal of Computational Physics, vol. 39, no. 1, pp. 201-225, January 1981. [11] A. Nordli and H. Khawaja, “Comparison of Explicit Method of Solution for CFD Euler Problems using MATLAB® and FORTRAN 77,” International Journal of Multiphysics, vol. 13, no. 2, 2019. [12] FLOW-3D® Version 12.0 User’s Manual (2018). FLOW-3D [Computer software]. Santa Fe, NM: Flow Science, Inc. https://www.flow3d.com. [13] D. McCluskey and A. Holdø, “Optimizing the hydrocyclone for ballast water treatment using computational fluid dynamics,” International Journal of Multiphysics, vol. 3, no. 3, 2009. [14]M. Breuer, D. Lakehal and W. Rodi, “Flow around a Surface Mounted Cubical Obstacle: Comparison of Les and Rans-Results,” Computation of Three-Dimensional Complex Flows. Notes on Numerical Fluid Mechanics, vol. 49, p. 1996. [15] G. Wei, “A Fixed-Mesh Method for General Moving Objects in Fluid Flow”, Modern Physics Letters B, vol. 19, no. 28, pp. 1719-1722, 2005. [16]J. Michell, “The wave-resistance of a ship,” The London, Edinburgh, and Dublin Philosophical Magazine and Journal of Science, Vols. 45, 1898, no. 272, pp. 106-123, May 2009.
1 Institut für Wasserwirtschaft, Hydrologie und Konstruktiven Wasserbau, B.O.K.U. University, Muthgasse 18, 1190 Vienna, (actually Senior Process Engineer at the VTU Engineering in Vienna, Zieglergasse 53/1/24, 1070 Vienna, Austria).2 School of Pedagogical and Technological Education, Department of Civil Engineering Educators, ASPETE Campus, Eirini Station, 15122 Amarousio, Athens, Greece.
Abstract
이 논문은 최초의 아르키메데스 나사 터빈 CFD 모델링 결과에 대한 간략한 견해를 제시하며, 이는 “그리스에서 아르키메데스의 부활: 수리 역학 및 아르키메데스 달팽이관 물레방아의 유체역학적 거동 연구에 대한 기여”라는 제목의 최근 연구에서 수행되었습니다. 그리스 자연 및 기술 수로의 수력 잠재력”. Flow-3D 코드를 기반으로 하는 이 CFD 분석은 일반적인 TAST(Tubular Archimedean Screw Turbines)와 관련이 있으며 몇 TWh 정도의 그리스 자연 및 기술 수로의 중요한 미개발 수력 잠재력을 활용하는 연간 및 수천 MW 범위의 총 설치 용량인 소규모 수력 발전 시스템에 대한 몇 가지 유망한 성능을 보여줍니다.
This paper presents a short view of the first Archimedean Screw Turbines CFD modelling results, which were carried out within the recent research entitled “Rebirth of Archimedes in Greece: contribution to the study of hydraulic mechanics and hydrodynamic behavior of Archimedean cochlear waterwheels, for recovering the hydraulic potential of Greek natural and technical watercourses”. This CFD analysis, based to the Flow-3D code, concerns typical Tubular Archimedean Screw Turbines (TASTs) and shows some promising performances for such small hydropower systems harnessing the important unexploited hydraulic potential of natural and technical watercourses of Greece, of the order of several TWh / year and of a total installed capacity in the range of thousands MWs.
Keywords
CFD; Flow-3D; TAST; Small Hydro; Renewable Energy; Greek Watercourses.
Figure 1. Photorealistic view of an inclined axis TAST (photo A. Stergiopoulou).Figure 3. The spectrum of all the screw axis orientation cases.
Figure 4. Creation of the 3bladed Archimedean Screw with SolidworksFigure 6. “Meshing & Geometry” tab Operations (Flow 3-D).Figure 7. Comparison of Archimedean screw power performances P(W) for Q = 0.15 m3
/s and 0.30m3
/s
and angles of orientation 22ο & 32ο
.Figure 12. Various performances of the Archimedean Screw (MKE/Mean Kinetic Energy, Torque,
Turbulent Kinetic Energy, Turbulent Dissipation) for flow discharge Q = 0.45 m3
/s and an angle of
orientation θ = 32ο
References
[1] A. Stergiopoulou, Computational and experimental investigation of the hydrodynamic behaviour of screw hydro turbine, Ph.D. Thesis, NTUA, 2017. [2] B. Pelikan, A. Lashofer, Verbesserung der Strömungseigenschaften sowie Planungs-und Betriebsoptimierung von Wasserkraftschnecken, Research Project, BOKU University, Vienna, 2012. [3] G. Müller, J. Senior, Simplified theory of Archimedean screws, Journal of Hydraulic Research 47 (5) (2009) 666-669. [4] C. Rorres, The turn of the screw: Optimal design of an Archimedes screw, Journal of Hydraulic Engineering, 80 (2000) 72-80. [5] A. Stergiopoulou, V. Stergiopoulos, Return of Archimedes: Harnessing with new Archimedean spirals the hydraulic potential of the Greek watercourses, in: Proceedings of the Conference for Climate Change, Thessaloniki, 2009. [6] A. Stergiopoulou, V. Stergiopoulos, from the old Archimedean screw pumps to the new Archimedean screw turbines for hydropower production in Greece, in: Proceedings of CEMEPE Conference, Mykonos, June 21-26, 2009.
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