Fig. 3. Free surface and substrate profiles in all Sp and Ls cases at t = 1 s, t = 3 s, and t = 5 s, arranged left to right (note: the colour contours correspond to the horizontal component of the flow velocity (u), expressed in m/s).

Numerical investigation of dam break flow over erodible beds with diverse substrate level variations

다양한 기질 수준 변화를 갖는 침식성 층 위의 댐 파손 흐름에 대한 수치 조사

Alireza Khoshkonesh¹, Blaise Nsom², Saeid Okhravi³*, Fariba Ahmadi Dehrashid⁴, Payam Heidarian⁵,
Silvia DiFrancesco⁶
¹Department of Geography, School of Social Sciences, History, and Philosophy, Birkbeck University of London, London, UK.
² Université de Bretagne Occidentale. IRDL/UBO UMR CNRS 6027. Rue de Kergoat, 29285 Brest, France.
³ Institute of Hydrology, Slovak Academy of Sciences, Dúbravská cesta 9, 84104, Bratislava, Slovak Republic.
⁴Department of Water Science and Engineering, Faculty of Agriculture, Bu-Ali Sina University, 65178-38695, Hamedan, Iran.
⁵Department of Civil, Environmental, Architectural Engineering and Mathematics, University of Brescia, 25123 Brescia, Italy.
⁶Niccol`o Cusano University, via Don C. Gnocchi 3, 00166 Rome, Italy. * Corresponding author. Tel.: +421-944624921. E-mail: saeid.okhravi@savba.sk

Abstract

This study aimed to comprehensively investigate the influence of substrate level difference and material composition on dam break wave evolution over two different erodible beds. Utilizing the Volume of Fluid (VOF) method, we tracked free surface advection and reproduced wave evolution using experimental data from the literature. For model validation, a comprehensive sensitivity analysis encompassed mesh resolution, turbulence simulation methods, and bed load transport equations. The implementation of Large Eddy Simulation (LES), non-equilibrium sediment flux, and van Rijn’s (1984) bed load formula yielded higher accuracy compared to alternative approaches. The findings emphasize the significant effect of substrate level difference and material composition on dam break morphodynamic characteristics. Decreasing substrate level disparity led to reduced flow velocity, wavefront progression, free surface height, substrate erosion, and other pertinent parameters. Initial air entrapment proved substantial at the wavefront, illustrating pronounced air-water interaction along the bottom interface. The Shields parameter experienced a one-third reduction as substrate level difference quadrupled, with the highest near-bed concentration observed at the wavefront. This research provides fresh insights into the complex interplay of factors governing dam break wave propagation and morphological changes, advancing our comprehension of this intricate phenomenon.

이 연구는 두 개의 서로 다른 침식층에 대한 댐 파괴파 진화에 대한 기질 수준 차이와 재료 구성의 영향을 종합적으로 조사하는 것을 목표로 했습니다. VOF(유체량) 방법을 활용하여 자유 표면 이류를 추적하고 문헌의 실험 데이터를 사용하여 파동 진화를 재현했습니다.

모델 검증을 위해 메쉬 해상도, 난류 시뮬레이션 방법 및 침대 하중 전달 방정식을 포함하는 포괄적인 민감도 분석을 수행했습니다. LES(Large Eddy Simulation), 비평형 퇴적물 플럭스 및 van Rijn(1984)의 하상 부하 공식의 구현은 대체 접근 방식에 비해 더 높은 정확도를 산출했습니다.

연구 결과는 댐 붕괴 형태역학적 특성에 대한 기질 수준 차이와 재료 구성의 중요한 영향을 강조합니다. 기판 수준 차이가 감소하면 유속, 파면 진행, 자유 표면 높이, 기판 침식 및 기타 관련 매개변수가 감소했습니다.

초기 공기 포집은 파면에서 상당한 것으로 입증되었으며, 이는 바닥 경계면을 따라 뚜렷한 공기-물 상호 작용을 보여줍니다. 기판 레벨 차이가 4배로 증가함에 따라 Shields 매개변수는 1/3로 감소했으며, 파면에서 가장 높은 베드 근처 농도가 관찰되었습니다.

이 연구는 댐 파괴파 전파와 형태학적 변화를 지배하는 요인들의 복잡한 상호 작용에 대한 새로운 통찰력을 제공하여 이 복잡한 현상에 대한 이해를 향상시킵니다.

Keywords

Dam break; Substrate level difference; Erodible bed; Sediment transport; Computational fluid dynamics CFD.

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FLOW-3D CAST Bibliography

아래는 FSI의 금속 주조 참고 문헌에 수록된 기술 논문 모음입니다. 이 모든 논문에는 FLOW-3D CAST 해석 결과가 수록되어 있습니다. FLOW-3D CAST를 사용하여 금속 주조 산업의 응용 프로그램을 성공적으로 시뮬레이션하는 방법에 대해 자세히 알아보십시오.

Below is a collection of technical papers in our Metal Casting Bibliography. All of these papers feature FLOW-3D CAST results. Learn more about how FLOW-3D CAST can be used to successfully simulate applications for the Metal Casting Industry.

33-20 Eric Riedel, Martin Liepe Stefan Scharf, Simulation of ultrasonic induced cavitation and acoustic streaming in liquid and solidifying aluminum, Metals, 10.4; 476, 2020. doi.org/10.3390/met10040476

20-20 Wu Yue, Li Zhuo and Lu Rong, Simulation and visual tester verification of solid propellant slurry vacuum plate casting, Propellants, Explosives, Pyrotechnics, 2020. doi.org/10.1002/prep.201900411

17-20 C.A. Jones, M.R. Jolly, A.E.W. Jarfors and M. Irwin, An experimental characterization of thermophysical properties of a porous ceramic shell used in the investment casting process, Supplimental Proceedings, pp. 1095-1105, TMS 2020 149th Annual Meeting and Exhibition, San Diego, CA, February 23-27, 2020. doi.org/10.1007/978-3-030-36296-6_102

12-20 Franz Josef Feikus, Paul Bernsteiner, Ricardo Fernández Gutiérrez and Michal Luszczak , Further development of electric motor housings, MTZ Worldwide, 81, pp. 38-43, 2020. doi.org/10.1007/s38313-019-0176-z

09-20 Mingfan Qi, Yonglin Kang, Yuzhao Xu, Zhumabieke Wulabieke and Jingyuan Li, A novel rheological high pressure die-casting process for preparing large thin-walled Al–Si–Fe–Mg–Sr alloy with high heat conductivity, high plasticity and medium strength, Materials Science and Engineering: A, 776, art. no. 139040, 2020. doi.org/10.1016/j.msea.2020.139040

07-20 Stefan Heugenhauser, Erhard Kaschnitz and Peter Schumacher, Development of an aluminum compound casting process – Experiments and numerical simulations, Journal of Materials Processing Technology, 279, art. no. 116578, 2020. doi.org/10.1016/j.jmatprotec.2019.116578

05-20 Michail Papanikolaou, Emanuele Pagone, Mark Jolly and Konstantinos Salonitis, Numerical simulation and evaluation of Campbell running and gating systems, Metals, 10.1, art. no. 68, 2020. doi.org/10.3390/met10010068

102-19 Ferencz Peti and Gabriela Strnad, The effect of squeeze pin dimension and operational parameters on material homogeneity of aluminium high pressure die cast parts, Acta Marisiensis. Seria Technologica, 16.2, 2019. doi.org/0.2478/amset-2019-0010

94-19 E. Riedel, I. Horn, N. Stein, H. Stein, R. Bahr, and S. Scharf, Ultrasonic treatment: a clean technology that supports sustainability incasting processes, Procedia, 26th CIRP Life Cycle Engineering (LCE) Conference, Indianapolis, Indiana, USA, May 7-9, 2019.

93-19 Adrian V. Catalina, Liping Xue, Charles A. Monroe, Robin D. Foley, and John A. Griffin, Modeling and Simulation of Microstructure and Mechanical Properties of AlSi- and AlCu-based Alloys, Transactions, 123rd Metalcasting Congress, Atlanta, GA, USA, April 27-30, 2019.

84-19 Arun Prabhakar, Michail Papanikolaou, Konstantinos Salonitis, and Mark Jolly, Sand casting of sheet lead: numerical simulation of metal flow and solidification, The International Journal of Advanced Manufacturing Technology, pp. 1-13, 2019. doi.org/10.1007/s00170-019-04522-3

72-19 Santosh Reddy Sama, Eric Macdonald, Robert Voigt, and Guha Manogharan, Measurement of metal velocity in sand casting during mold filling, Metals, 9:1079, 2019. doi.org/10.3390/met9101079

71-19 Sebastian Findeisen, Robin Van Der Auwera, Michael Heuser, and Franz-Josef Wöstmann, Gießtechnische Fertigung von E-Motorengehäusen mit interner Kühling (Casting production of electric motor housings with internal cooling), Geisserei, 106, pp. 72-78, 2019 (in German).

58-19 Von Malte Leonhard, Matthias Todte, and Jörg Schäffer, Realistic simulation of the combustion of exothermic feeders, Casting, No. 2, pp. 28-32, 2019. In English and German.

52-19 S. Lakkum and P. Kowitwarangkul, Numerical investigations on the effect of gas flow rate in the gas stirred ladle with dual plugs, International Conference on Materials Research and Innovation (ICMARI), Bangkok, Thailand, December 17-21, 2018. IOP Conference Series: Materials Science and Engineering, Vol. 526, 2019. doi.org/10.1088/1757-899X/526/1/012028

47-19 Bing Zhou, Shuai Lu, Kaile Xu, Chun Xu, and Zhanyong Wang, Microstructure and simulation of semisolid aluminum alloy castings in the process of stirring integrated transfer-heat (SIT) with water cooling, International Journal of Metalcasting, Online edition, pp. 1-13, 2019. doi.org/10.1007/s40962-019-00357-6

31-19 Zihao Yuan, Zhipeng Guo, and S.M. Xiong, Skin layer of A380 aluminium alloy die castings and its blistering during solution treatment, Journal of Materials Science & Technology, Vol. 35, No. 9, pp. 1906-1916, 2019. doi.org/10.1016/j.jmst.2019.05.011

25-19 Stefano Mascetti, Raul Pirovano, and Giulio Timelli, Interazione metallo liquido/stampo: Il fenomeno della metallizzazione, La Metallurgia Italiana, No. 4, pp. 44-50, 2019. In Italian.

20-19 Fu-Yuan Hsu, Campbellology for runner system design, Shape Casting: The Minerals, Metals & Materials Series, pp. 187-199, 2019. doi.org/10.1007/978-3-030-06034-3_19

19-19 Chengcheng Lyu, Michail Papanikolaou, and Mark Jolly, Numerical process modelling and simulation of Campbell running systems designs, Shape Casting: The Minerals, Metals & Materials Series, pp. 53-64, 2019. doi.org/10.1007/978-3-030-06034-3_5

18-19 Adrian V. Catalina, Liping Xue, and Charles Monroe, A solidification model with application to AlSi-based alloys, Shape Casting: The Minerals, Metals & Materials Series, pp. 201-213, 2019. doi.org/10.1007/978-3-030-06034-3_20

17-19 Fu-Yuan Hsu and Yu-Hung Chen, The validation of feeder modeling for ductile iron castings, Shape Casting: The Minerals, Metals & Materials Series, pp. 227-238, 2019. doi.org/10.1007/978-3-030-06034-3_22

04-19 Santosh Reddy Sama, Tony Badamo, Paul Lynch and Guha Manogharan, Novel sprue designs in metal casting via 3D sand-printing, Additive Manufacturing, Vol. 25, pp. 563-578, 2019. doi.org/10.1016/j.addma.2018.12.009

02-19 Jingying Sun, Qichi Le, Li Fu, Jing Bai, Johannes Tretter, Klaus Herbold and Hongwei Huo, Gas entrainment behavior of aluminum alloy engine crankcases during the low-pressure-die-casting-process, Journal of Materials Processing Technology, Vol. 266, pp. 274-282, 2019. doi.org/10.1016/j.jmatprotec.2018.11.016

92-18 Fast, Flexible… More Versatile, Foundry Management Technology, March, 2018.

82-18 Xu Zhao, Ping Wang, Tao Li, Bo-yu Zhang, Peng Wang, Guan-zhou Wang and Shi-qi Lu, Gating system optimization of high pressure die casting thin-wall AlSi10MnMg longitudinal loadbearing beam based on numerical simulation, China Foundry, Vol. 15, no. 6, pp. 436-442, 2018. doi: 10.1007/s41230-018-8052-z

80-18 Michail Papanikolaou, Emanuele Pagone, Konstantinos Salonitis, Mark Jolly and Charalampos Makatsoris, A computational framework towards energy efficient casting processes, Sustainable Design and Manufacturing 2018: Proceedings of the 5^th International Conference on Sustainable Design and Manufacturing (KES-SDM-18), Gold Coast, Australia, June 24-26 2018, SIST 130, pp. 263-276, 2019. doi.org/10.1007/978-3-030-04290-5_27

64-18 Vasilios Fourlakidis, Ilia Belov and Attila Diószegi, Strength prediction for pearlitic lamellar graphite iron: Model validation, Metals, Vol. 8, No. 9, 2018. doi.org/10.3390/met8090684

51-18 Xue-feng Zhu, Bao-yi Yu, Li Zheng, Bo-ning Yu, Qiang Li, Shu-ning Lü and Hao Zhang, Influence of pouring methods on filling process, microstructure and mechanical properties of AZ91 Mg alloy pipe by horizontal centrifugal casting, China Foundry, vol. 15, no. 3, pp.196-202, 2018. doi.org/10.1007/s41230-018-7256-6

47-18 Santosh Reddy Sama, Jiayi Wang and Guha Manogharan, Non-conventional mold design for metal casting using 3D sand-printing, Journal of Manufacturing Processes, vol. 34-B, pp. 765-775, 2018. doi.org/10.1016/j.jmapro.2018.03.049

42-18 M. Koru and O. Serçe, The Effects of Thermal and Dynamical Parameters and Vacuum Application on Porosity in High-Pressure Die Casting of A383 Al-Alloy, International Journal of Metalcasting, pp. 1-17, 2018. doi.org/10.1007/s40962-018-0214-7

41-18 Abhilash Viswanath, S. Savithri, U.T.S. Pillai, Similitude analysis on flow characteristics of water, A356 and AM50 alloys during LPC process, Journal of Materials Processing Technology, vol. 257, pp. 270-277, 2018. doi.org/10.1016/j.jmatprotec.2018.02.031

29-18 Seyboldt, Christoph and Liewald, Mathias, Investigation on thixojoining to produce hybrid components with intermetallic phase, AIP Conference Proceedings, vol. 1960, no. 1, 2018. doi.org/10.1063/1.5034992

28-18 Laura Schomer, Mathias Liewald and Kim Rouven Riedmüller, Simulation of the infiltration process of a ceramic open-pore body with a metal alloy in semi-solid state to design the manufacturing of interpenetrating phase composites, AIP Conference Proceedings, vol. 1960, no. 1, 2018. doi.org/10.1063/1.5034991

41-17 Y. N. Wu et al., Numerical Simulation on Filling Optimization of Copper Rotor for High Efficient Electric Motors in Die Casting Process, Materials Science Forum, Vol. 898, pp. 1163-1170, 2017.

12-17 A.M. Zarubin and O.A. Zarubina, Controlling the flow rate of melt in gravity die casting of aluminum alloys, Liteynoe Proizvodstvo (Casting Manufacturing), pp 16-20, 6, 2017. In Russian.

10-17 A.Y. Korotchenko, Y.V. Golenkov, M.V. Tverskoy and D.E. Khilkov, Simulation of the Flow of Metal Mixtures in the Mold, Liteynoe Proizvodstvo (Casting Manufacturing), pp 18-22, 5, 2017. In Russian.

08-17 Morteza Morakabian Esfahani, Esmaeil Hajjari, Ali Farzadi and Seyed Reza Alavi Zaree, Prediction of the contact time through modeling of heat transfer and fluid flow in compound casting process of Al/Mg light metals, Journal of Materials Research, © Materials Research Society 2017

04-17 Huihui Liu, Xiongwei He and Peng Guo, Numerical simulation on semi-solid die-casting of magnesium matrix composite based on orthogonal experiment, AIP Conference Proceedings 1829, 020037 (2017); doi.org/10.1063/1.4979769.

100-16 Robert Watson, New numerical techniques to quantify and predict the effect of entrainment defects, applied to high pressure die casting, PhD Thesis: University of Birmingham, 2016.

88-16 M.C. Carter, T. Kauffung, L. Weyenberg and C. Peters, Low Pressure Die Casting Simulation Discovery through Short Shot, Cast Expo & Metal Casting Congress, April 16-19, 2016, Minneapolis, MN, Copyright 2016 American Foundry Society.

61-16 M. Koru and O. Serçe, Experimental and numerical determination of casting mold interfacial heat transfer coefficient in the high pressure die casting of a 360 aluminum alloy, ACTA PHYSICA POLONICA A, Vol. 129 (2016)

59-16 R. Pirovano and S. Mascetti, Tracking of collapsed bubbles during a filling simulation, La Metallurgia Italiana – n. 6 2016

43-16 Kevin Lee, Understanding shell cracking during de-wax process in investment casting, Ph.D Thesis: University of Birmingham, School of Engineering, Department of Chemical Engineering, 2016.

35-16 Konstantinos Salonitis, Mark Jolly, Binxu Zeng, and Hamid Mehrabi, Improvements in energy consumption and environmental impact by novel single shot melting process for casting, Journal of Cleaner Production, doi.org/10.1016/j.jclepro.2016.06.165, Open Access funded by Engineering and Physical Sciences Research Council, June 29, 2016

20-16 Fu-Yuan Hsu, Bifilm Defect Formation in Hydraulic Jump of Liquid Aluminum, Metallurgical and Materials Transactions B, 2016, Band: 47, Heft 3, 1634-1648.

15-16 Mingfan Qia, Yonglin Kanga, Bing Zhoua, Wanneng Liaoa, Guoming Zhua, Yangde Lib,and Weirong Li, A forced convection stirring process for Rheo-HPDC aluminum and magnesium alloys, Journal of Materials Processing Technology 234 (2016) 353–367

112-15 José Miguel Gonçalves Ledo Belo da Costa, Optimization of filling systems for low pressure by FLOW-3D, Dissertação de mestrado integrado em Engenharia Mecânica, 2015.

89-15 B.W. Zhu, L.X. Li, X. Liu, L.Q. Zhang and R. Xu, Effect of Viscosity Measurement Method to Simulate High Pressure Die Casting of Thin-Wall AlSi10MnMg Alloy Castings, Journal of Materials Engineering and Performance, Published online, November 2015, doi.org/10.1007/s11665-015-1783-8, © ASM International.

88-15 Peng Zhang, Zhenming Li, Baoliang Liu, Wenjiang Ding and Liming Peng, Improved tensile properties of a new aluminum alloy for high pressure die casting, Materials Science & Engineering A651(2016)376–390, Available online, November 2015.

83-15 Zu-Qi Hu, Xin-Jian Zhang and Shu-Sen Wu, Microstructure, Mechanical Properties and Die-Filling Behavior of High-Performance Die-Cast Al–Mg–Si–Mn Alloy, Acta Metall. Sin. (Engl. Lett.), doi.org/10.1007/s40195-015-0332-7, © The Chinese Society for Metals and Springer-Verlag Berlin Heidelberg 2015.

82-15 J. Müller, L. Xue, M.C. Carter, C. Thoma, M. Fehlbier and M. Todte, A Die Spray Cooling Model for Thermal Die Cycling Simulations, 2015 Die Casting Congress & Exposition, Indianapolis, IN, October 2015

81-15 M. T. Murray, L.F. Hansen, L. Chilcott, E. Li and A.M. Murray, Case Studies in the Use of Simulation- Improved Yield and Reduced Time to Market, 2015 Die Casting Congress & Exposition, Indianapolis, IN, October 2015

80-15 R. Bhola, S. Chandra and D. Souders, Predicting Castability of Thin-Walled Parts for the HPDC Process Using Simulations, 2015 Die Casting Congress & Exposition, Indianapolis, IN, October 2015

76-15 Prosenjit Das, Sudip K. Samanta, Shashank Tiwari and Pradip Dutta, Die Filling Behaviour of Semi Solid A356 Al Alloy Slurry During Rheo Pressure Die Casting, Transactions of the Indian Institute of Metals, pp 1-6, October 2015

74-15 Murat KORU and Orhan SERÇE, Yüksek Basınçlı Döküm Prosesinde Enjeksiyon Parametrelerine Bağlı Olarak Döküm Simülasyon, Cumhuriyet University Faculty of Science, Science Journal (CSJ), Vol. 36, No: 5 (2015) ISSN: 1300-1949, May 2015

69-15 A. Viswanath, S. Sivaraman, U. T. S. Pillai, Computer Simulation of Low Pressure Casting Process Using FLOW-3D, Materials Science Forum, Vols. 830-831, pp. 45-48, September 2015

68-15 J. Aneesh Kumar, K. Krishnakumar and S. Savithri, Computer Simulation of Centrifugal Casting Process Using FLOW-3D, Materials Science Forum, Vols. 830-831, pp. 53-56, September 2015

59-15 F. Hosseini Yekta and S. A. Sadough Vanini, Simulation of the flow of semi-solid steel alloy using an enhanced model, Metals and Materials International, August 2015.

44-15 Ulrich E. Klotz, Tiziana Heiss and Dario Tiberto, Platinum investment casting material properties, casting simulation and optimum process parameters, Jewelry Technology Forum 2015

41-15 M. Barkhudarov and R. Pirovano, Minimizing Air Entrainment in High Pressure Die Casting Shot Sleeves, GIFA 2015, Düsseldorf, Germany

40-15 M. Todte, A. Fent, and H. Lang, Simulation in support of the development of innovative processes in the casting industry, GIFA 2015, Düsseldorf, Germany

19-15 Bruce Morey, Virtual casting improves powertrain design, Automotive Engineering, SAE International, March 2015.

15-15 K.S. Oh, J.D. Lee, S.J. Kim and J.Y. Choi, Development of a large ingot continuous caster, Metall. Res. Technol. 112, 203 (2015) © EDP Sciences, 2015, doi.org/10.1051/metal/2015006, www.metallurgical-research.org

14-15 Tiziana Heiss, Ulrich E. Klotz and Dario Tiberto, Platinum Investment Casting, Part I: Simulation and Experimental Study of the Casting Process, Johnson Matthey Technol. Rev., 2015, 59, (2), 95, doi.org/10.1595/205651315×687399

138-14 Christopher Thoma, Wolfram Volk, Ruben Heid, Klaus Dilger, Gregor Banner and Harald Eibisch, Simulation-based prediction of the fracture elongation as a failure criterion for thin-walled high-pressure die casting components, International Journal of Metalcasting, Vol. 8, No. 4, pp. 47-54, 2014. doi.org/10.1007/BF03355594

107-14 Mehran Seyed Ahmadi, Dissolution of Si in Molten Al with Gas Injection, ProQuest Dissertations And Theses; Thesis (Ph.D.), University of Toronto (Canada), 2014; Publication Number: AAT 3637106; ISBN: 9781321195231; Source: Dissertation Abstracts International, Volume: 76-02(E), Section: B.; 191 p.

99-14 R. Bhola and S. Chandra, Predicting Castability for Thin-Walled HPDC Parts, Foundry Management Technology, December 2014

92-14 Warren Bishenden and Changhua Huang, Venting design and process optimization of die casting process for structural components; Part II: Venting design and process optimization, Die Casting Engineer, November 2014

90-14 Ken’ichi Kanazawa, Ken’ichi Yano, Jun’ichi Ogura, and Yasunori Nemoto, Optimum Runner Design for Die-Casting using CFD Simulations and Verification with Water-Model Experiments, Proceedings of the ASME 2014 International Mechanical Engineering Congress and Exposition, IMECE2014, November 14-20, 2014, Montreal, Quebec, Canada, IMECE2014-37419

89-14 P. Kapranos, C. Carney, A. Pola, and M. Jolly, Advanced Casting Methodologies: Investment Casting, Centrifugal Casting, Squeeze Casting, Metal Spinning, and Batch Casting, In Comprehensive Materials Processing; McGeough, J., Ed.; 2014, Elsevier Ltd., 2014; Vol. 5, pp 39–67.

77-14 Andrei Y. Korotchenko, Development of Scientific and Technological Approaches to Casting Net-Shaped Castings in Sand Molds Free of Shrinkage Defects and Hot Tears, Post-doctoral thesis: Russian State Technological University, 2014. In Russian.

69-14 L. Xue, M.C. Carter, A.V. Catalina, Z. Lin, C. Li, and C. Qiu, Predicting, Preventing Core Gas Defects in Steel Castings, Modern Casting, September 2014

68-14 L. Xue, M.C. Carter, A.V. Catalina, Z. Lin, C. Li, and C. Qiu, Numerical Simulation of Core Gas Defects in Steel Castings, Copyright 2014 American Foundry Society, 118th Metalcasting Congress, April 8 – 11, 2014, Schaumburg, IL

51-14 Jesus M. Blanco, Primitivo Carranza, Rafael Pintos, Pedro Arriaga, and Lakhdar Remaki, Identification of Defects Originated during the Filling of Cast Pieces through Particles Modelling, 11th World Congress on Computational Mechanics (WCCM XI), 5th European Conference on Computational Mechanics (ECCM V), 6th European Conference on Computational Fluid Dynamics (ECFD VI), E. Oñate, J. Oliver and A. Huerta (Eds)

47-14 B. Vijaya Ramnatha, C.Elanchezhiana, Vishal Chandrasekhar, A. Arun Kumarb, S. Mohamed Asif, G. Riyaz Mohamed, D. Vinodh Raj , C .Suresh Kumar, Analysis and Optimization of Gating System for Commutator End Bracket, Procedia Materials Science 6 ( 2014 ) 1312 – 1328, 3rd International Conference on Materials Processing and Characterisation (ICMPC 2014)

42-14 Bing Zhou, Yong-lin Kang, Guo-ming Zhu, Jun-zhen Gao, Ming-fan Qi, and Huan-huan Zhang, Forced convection rheoforming process for preparation of 7075 aluminum alloy semisolid slurry and its numerical simulation, Trans. Nonferrous Met. Soc. China 24(2014) 1109−1116

37-14 A. Karwinski, W. Lesniewski, P. Wieliczko, and M. Malysza, Casting of Titanium Alloys in Centrifugal Induction Furnaces, Archives of Metallurgy and Materials, Volume 59, Issue 1, doi.org/10.2478/amm-2014-0068, 2014.

26-14 Bing Zhou, Yonglin Kang, Mingfan Qi, Huanhuan Zhang and Guoming Zhu, R-HPDC Process with Forced Convection Mixing Device for Automotive Part of A380 Aluminum Alloy, Materials 2014, 7, 3084-3105; doi.org/10.3390/ma7043084

20-14 Johannes Hartmann, Tobias Fiegl, Carolin Körner, Aluminum integral foams with tailored density profile by adapted blowing agents, Applied Physics A, doi.org/10.1007/s00339-014-8377-4, March 2014.

19-14 A.Y. Korotchenko, N.A. Nikiforova, E.D. Demjanov, N.C. Larichev, The Influence of the Filling Conditions on the Service Properties of the Part Side Frame, Russian Foundryman, 1 (January), pp 40-43, 2014. In Russian.

11-14 B. Fuchs and C. Körner, Mesh resolution consideration for the viability prediction of lost salt cores in the high pressure die casting process, Progress in Computational Fluid Dynamics, Vol. 14, No. 1, 2014, Copyright © 2014 Inderscience Enterprises Ltd.

08-14 FY Hsu, SW Wang, and HJ Lin, The External and Internal Shrinkages in Aluminum Gravity Castings, Shape Casting: 5th International Symposium 2014. Available online at Google Books

103-13 B. Fuchs, H. Eibisch and C. Körner, Core Viability Simulation for Salt Core Technology in High-Pressure Die Casting, International Journal of Metalcasting, July 2013, Volume 7, Issue 3, pp 39–45

94-13 Randall S. Fielding, J. Crapps, C. Unal, and J.R.Kennedy, Metallic Fuel Casting Development and Parameter Optimization Simulations, International Conference on Fast reators and Related Fuel Cycles (FR13), 4-7 March 2013, Paris France

90-13 A. Karwińskia, M. Małyszaa, A. Tchórza, A. Gila, B. Lipowska, Integration of Computer Tomography and Simulation Analysis in Evaluation of Quality of Ceramic-Carbon Bonded Foam Filter, Archives of Foundry Engineering, doi.org/10.2478/afe-2013-0084, Published quarterly as the organ of the Foundry Commission of the Polish Academy of Sciences, ISSN, (2299-2944), Volume 13, Issue 4/2013

88-13 Litie and Metallurgia (Casting and Metallurgy), 3 (72), 2013, N.V.Sletova, I.N.Volnov, S.P.Zadrutsky, V.A.Chaikin, Modeling of the Process of Removing Non-metallic Inclusions in Aluminum Alloys Using the FLOW-3D program, pp 138-140. In Russian.

85-13 Michał Szucki,Tomasz Goraj, Janusz Lelito, Józef S. Suchy, Numerical Analysis of Solid Particles Flow in Liquid Metal, XXXVII International Scientific Conference Foundryman’ Day 2013, Krakow, 28-29 November 2013

84-13 Körner, C., Schwankl, M., Himmler, D., Aluminum-Aluminum compound castings by electroless deposited zinc layers, Journal of Materials Processing Technology (2014), doi.org/10.1016/j.jmatprotec.2013.12.01483-13.

77-13 Antonio Armillotta & Raffaello Baraggi & Simone Fasoli, SLM tooling for die casting with conformal cooling channels, The International Journal of Advanced Manufacturing Technology, doi.org/10.1007/s00170-013-5523-7, December 2013.

64-13 Johannes Hartmann, Christina Blümel, Stefan Ernst, Tobias Fiegl, Karl-Ernst Wirth, Carolin Körner, Aluminum integral foam castings with microcellular cores by nano-functionalization, J Mater Sci, doi.org/10.1007/s10853-013-7668-z, September 2013.

46-13 Nicholas P. Orenstein, 3D Flow and Temperature Analysis of Filling a Plutonium Mold, LA-UR-13-25537, Approved for public release; distribution is unlimited. Los Alamos Annual Student Symposium 2013, 2013-07-24 (Rev.1)

42-13 Yang Yue, William D. Griffiths, and Nick R. Green, Modelling of the Effects of Entrainment Defects on Mechanical Properties in a Cast Al-Si-Mg Alloy, Materials Science Forum, 765, 225, 2013.

39-13 J. Crapps, D.S. DeCroix, J.D Galloway, D.A. Korzekwa, R. Aikin, R. Fielding, R. Kennedy, C. Unal, Separate effects identification via casting process modeling for experimental measurement of U-Pu-Zr alloys, Journal of Nuclear Materials, 15 July 2013.

35-13 A. Pari, Real Life Problem Solving through Simulations in the Die Casting Industry – Case Studies, © Die Casting Engineer, July 2013.

34-13 Martin Lagler, Use of Simulation to Predict the Viability of Salt Cores in the HPDC Process – Shot Curve as a Decisive Criterion, © Die Casting Engineer, July 2013.

24-13 I.N.Volnov, Optimizatsia Liteynoi Tekhnologii, (Casting Technology Optimization), Liteyshik Rossii (Russian Foundryman), 3, 2013, 27-29. In Russian

23-13 M.R. Barkhudarov, I.N. Volnov, Minimizatsia Zakhvata Vozdukha v Kamere Pressovania pri Litie pod Davleniem, (Minimization of Air Entrainment in the Shot Sleeve During High Pressure Die Casting), Liteyshik Rossii (Russian Foundryman), 3, 2013, 30-34. In Russian

09-13 M.C. Carter and L. Xue, Simulating the Parameters that Affect Core Gas Defects in Metal Castings, Copyright 2012 American Foundry Society, Presented at the 2013 CastExpo, St. Louis, Missouri, April 2013

08-13 C. Reilly, N.R. Green, M.R. Jolly, J.-C. Gebelin, The Modelling Of Oxide Film Entrainment In Casting Systems Using Computational Modelling, Applied Mathematical Modelling, http://dx.doi.org/10.1016/j.apm.2013.03.061, April 2013.

03-13 Alexandre Reikher and Krishna M. Pillai, A fast simulation of transient metal flow and solidification in a narrow channel. Part II. Model validation and parametric study, Int. J. Heat Mass Transfer (2013), http://dx.doi.org/10.1016/j.ijheatmasstransfer.2012.12.061.

02-13 Alexandre Reikher and Krishna M. Pillai, A fast simulation of transient metal flow and solidification in a narrow channel. Part I: Model development using lubrication approximation, Int. J. Heat Mass Transfer (2013), http://dx.doi.org/10.1016/j.ijheatmasstransfer.2012.12.060.

116-12 Jufu Jianga, Ying Wang, Gang Chena, Jun Liua, Yuanfa Li and Shoujing Luo, “Comparison of mechanical properties and microstructure of AZ91D alloy motorcycle wheels formed by die casting and double control forming, Materials & Design, Volume 40, September 2012, Pages 541-549.

107-12 F.K. Arslan, A.H. Hatman, S.Ö. Ertürk, E. Güner, B. Güner, An Evaluation for Fundamentals of Die Casting Materials Selection and Design, IMMC’16 International Metallurgy & Materials Congress, Istanbul, Turkey, 2012.

103-12 WU Shu-sen, ZHONG Gu, AN Ping, WAN Li, H. NAKAE, Microstructural characteristics of Al−20Si−2Cu−0.4Mg−1Ni alloy formed by rheo-squeeze casting after ultrasonic vibration treatment, Transactions of Nonferrous Metals Society of China, 22 (2012) 2863-2870, November 2012. Full paper available online.

109-12 Alexandre Reikher, Numerical Analysis of Die-Casting Process in Thin Cavities Using Lubrication Approximation, Ph.D. Thesis: The University of Wisconsin Milwaukee, Engineering Department (2012) Theses and Dissertations. Paper 65.

97-12 Hong Zhou and Li Heng Luo, Filling Pattern of Step Gating System in Lost Foam Casting Process and its Application, Advanced Materials Research, Volumes 602-604, Progress in Materials and Processes, 1916-1921, December 2012.

93-12 Liangchi Zhang, Chunliang Zhang, Jeng-Haur Horng and Zichen Chen, Functions of Step Gating System in the Lost Foam Casting Process, Advanced Materials Research, 591-593, 940, DOI: 10.4028/www.scientific.net/AMR.591-593.940, November 2012.

91-12 Hong Yan, Jian Bin Zhu, Ping Shan, Numerical Simulation on Rheo-Diecasting of Magnesium Matrix Composites, 10.4028/www.scientific.net/SSP.192-193.287, Solid State Phenomena, 192-193, 287.

89-12 Alexandre Reikher and Krishna M. Pillai, A Fast Numerical Simulation for Modeling Simultaneous Metal Flow and Solidification in Thin Cavities Using the Lubrication Approximation, Numerical Heat Transfer, Part A: Applications: An International Journal of Computation and Methodology, 63:2, 75-100, November 2012.

82-12 Jufu Jiang, Gang Chen, Ying Wang, Zhiming Du, Weiwei Shan, and Yuanfa Li, Microstructure and mechanical properties of thin-wall and high-rib parts of AM60B Mg alloy formed by double control forming and die casting under the optimal conditions, Journal of Alloys and Compounds, http://dx.doi.org/10.1016/j.jallcom.2012.10.086, October 2012.

78-12 A. Pari, Real Life Problem Solving through Simulations in the Die Casting Industry – Case Studies, 2012 Die Casting Congress & Exposition, © NADCA, October 8-10, 2012, Indianapolis, IN.

77-12 Y. Wang, K. Kabiri-Bamoradian and R.A. Miller, Rheological behavior models of metal matrix alloys in semi-solid casting process, 2012 Die Casting Congress & Exposition, © NADCA, October 8-10, 2012, Indianapolis, IN.

76-12 A. Reikher and H. Gerber, Analysis of Solidification Parameters During the Die Cast Process, 2012 Die Casting Congress & Exposition, © NADCA, October 8-10, 2012, Indianapolis, IN.

75-12 R.A. Miller, Y. Wang and K. Kabiri-Bamoradian, Estimating Cavity Fill Time, 2012 Die Casting Congress & Exposition, © NADCA, October 8-10, 2012, Indianapolis, IN.

65-12 X.H. Yang, T.J. Lu, T. Kim, Influence of non-conducting pore inclusions on phase change behavior of porous media with constant heat flux boundary, International Journal of Thermal Sciences, Available online 10 October 2012. Available online at SciVerse.

55-12 Hejun Li, Pengyun Wang, Lehua Qi, Hansong Zuo, Songyi Zhong, Xianghui Hou, 3D numerical simulation of successive deposition of uniform molten Al droplets on a moving substrate and experimental validation, Computational Materials Science, Volume 65, December 2012, Pages 291–301.

52-12 Hongbing Ji, Yixin Chen and Shengzhou Chen, Numerical Simulation of Inner-Outer Couple Cooling Slab Continuous Casting in the Filling Process, Advanced Materials Research (Volumes 557-559), Advanced Materials and Processes II, pp. 2257-2260, July 2012.

47-12 Petri Väyrynen, Lauri Holappa, and Seppo Louhenkilpi, Simulation of Melting of Alloying Materials in Steel Ladle, SCANMET IV – 4th International Conference on Process Development in Iron and Steelmaking, Lulea, Sweden, June 10-13, 2012.

46-12 Bin Zhang and Dave Salee, Metal Flow and Heat Transfer in Billet DC Casting Using Wagstaff® Optifill™ Metal Distribution Systems, 5th International Metal Quality Workshop, United Arab Emirates Dubai, March 18-22, 2012.

45-12 D.R. Gunasegaram, M. Givord, R.G. O’Donnell and B.R. Finnin, Improvements engineered in UTS and elongation of aluminum alloy high pressure die castings through the alteration of runner geometry and plunger velocity, Materials Science & Engineering.

44-12 Antoni Drys and Stefano Mascetti, Aluminum Casting Simulations, Desktop Engineering, September 2012

42-12 Huizhen Duan, Jiangnan Shen and Yanping Li, Comparative analysis of HPDC process of an auto part with ProCAST and FLOW-3D, Applied Mechanics and Materials Vols. 184-185 (2012) pp 90-94, Online available since 2012/Jun/14 at www.scientific.net, © (2012) Trans Tech Publications, Switzerland, doi:10.4028/www.scientific.net/AMM.184-185.90.

41-12 Deniece R. Korzekwa, Cameron M. Knapp, David A. Korzekwa, and John W. Gibbs, Co-Design – Fabrication of Unalloyed Plutonium, LA-UR-12-23441, MDI Summer Research Group Workshop Advanced Manufacturing, 2012-07-25/2012-07-26 (Los Alamos, New Mexico, United States)

29-12 Dario Tiberto and Ulrich E. Klotz, Computer simulation applied to jewellery casting: challenges, results and future possibilities, IOP Conf. Ser.: Mater. Sci. Eng.33 012008. Full paper available at IOP.

28-12 Y Yue and N R Green, Modelling of different entrainment mechanisms and their influences on the mechanical reliability of Al-Si castings, 2012 IOP Conf. Ser.: Mater. Sci. Eng. 33,012072.Full paper available at IOP.

27-12 E Kaschnitz, Numerical simulation of centrifugal casting of pipes, 2012 IOP Conf. Ser.: Mater. Sci. Eng. 33 012031, Issue 1. Full paper available at IOP.

15-12 C. Reilly, N.R Green, M.R. Jolly, The Present State Of Modeling Entrainment Defects In The Shape Casting Process, Applied Mathematical Modelling, Available online 27 April 2012, ISSN 0307-904X, 10.1016/j.apm.2012.04.032.

12-12 Andrei Starobin, Tony Hirt, Hubert Lang, and Matthias Todte, Core drying simulation and validation, International Foundry Research, GIESSEREIFORSCHUNG 64 (2012) No. 1, ISSN 0046-5933, pp 2-5

10-12 H. Vladimir Martínez and Marco F. Valencia (2012). Semisolid Processing of Al/β-SiC Composites by Mechanical Stirring Casting and High Pressure Die Casting, Recent Researches in Metallurgical Engineering – From Extraction to Forming, Dr Mohammad Nusheh (Ed.), ISBN: 978-953-51-0356-1, InTech

07-12 Amir H. G. Isfahani and James M. Brethour, Simulating Thermal Stresses and Cooling Deformations, Die Casting Engineer, March 2012

06-12 Shuisheng Xie, Youfeng He and Xujun Mi, Study on Semi-solid Magnesium Alloys Slurry Preparation and Continuous Roll-casting Process, Magnesium Alloys – Design, Processing and Properties, ISBN: 978-953-307-520-4, InTech.

04-12 J. Spangenberg, N. Roussel, J.H. Hattel, H. Stang, J. Skocek, M.R. Geiker, Flow induced particle migration in fresh concrete: Theoretical frame, numerical simulations and experimental results on model fluids, Cement and Concrete Research, http://dx.doi.org/10.1016/j.cemconres.2012.01.007, February 2012.

01-12 Lee, B., Baek, U., and Han, J., Optimization of Gating System Design for Die Casting of Thin Magnesium Alloy-Based Multi-Cavity LCD Housings, Journal of Materials Engineering and Performance, Springer New York, Issn: 1059-9495, 10.1007/s11665-011-0111-1, Volume 1 / 1992 – Volume 21 / 2012. Available online at Springer Link.

104-11 Fu-Yuan Hsu and Huey Jiuan Lin, Foam Filters Used in Gravity Casting, Metall and Materi Trans B (2011) 42: 1110. doi:10.1007/s11663-011-9548-8.

99-11 Eduardo Trejo, Centrifugal Casting of an Aluminium Alloy, thesis: Doctor of Philosophy, Metallurgy and Materials School of Engineering University of Birmingham, October 2011. Full paper available upon request.

93-11 Olga Kononova, Andrejs Krasnikovs ,Videvuds Lapsa,Jurijs Kalinka and Angelina Galushchak, Internal Structure Formation in High Strength Fiber Concrete during Casting, World Academy of Science, Engineering and Technology 59 2011

76-11 J. Hartmann, A. Trepper, and C. Körner, Aluminum Integral Foams with Near-Microcellular Structure, Advanced Engineering Materials 2011, Volume 13 (2011) No. 11, © Wiley-VCH

71-11 Fu-Yuan Hsu and Yao-Ming Yang Confluence Weld in an Aluminum Gravity Casting, Journal of Materials Processing Technology, Available online 23 November 2011, ISSN 0924-0136, 10.1016/j.jmatprotec.2011.11.006.

65-11 V.A. Chaikin, A.V. Chaikin, I.N.Volnov, A Study of the Process of Late Modification Using Simulation, in Zagotovitelnye Proizvodstva v Mashinostroenii, 10, 2011, 8-12. In Russian.

54-11 Ngadia Taha Niane and Jean-Pierre Michalet, Validation of Foundry Process for Aluminum Parts with FLOW-3D Software, Proceedings of the 2011 International Symposium on Liquid Metal Processing and Casting, 2011.

51-11 A. Reikher and H. Gerber, Calculation of the Die Cast parameters of the Thin Wall Aluminum Cast Part, 2011 Die Casting Congress & Tabletop, Columbus, OH, September 19-21, 2011

50-11 Y. Wang, K. Kabiri-Bamoradian, and R.A. Miller, Runner design optimization based on CFD simulation for a die with multiple cavities, 2011 Die Casting Congress & Tabletop, Columbus, OH, September 19-21, 2011

48-11 A. Karwiński, W. Leśniewski, S. Pysz, P. Wieliczko, The technology of precision casting of titanium alloys by centrifugal process, Archives of Foundry Engineering, ISSN: 1897-3310), Volume 11, Issue 3/2011, 73-80, 2011.

46-11 Daniel Einsiedler, Entwicklung einer Simulationsmethodik zur Simulation von Strömungs- und Trocknungsvorgängen bei Kernfertigungsprozessen mittels CFD (Development of a simulation methodology for simulating flow and drying operations in core production processes using CFD), MSc thesis at Technical University of Aalen in Germany (Hochschule Aalen), 2011.

44-11 Bin Zhang and Craig Shaber, Aluminum Ingot Thermal Stress Development Modeling of the Wagstaff® EpsilonTM Rolling Ingot DC Casting System during the Start-up Phase, Materials Science Forum Vol. 693 (2011) pp 196-207, © 2011 Trans Tech Publications, July, 2011.

43-11 Vu Nguyen, Patrick Rohan, John Grandfield, Alex Levin, Kevin Naidoo, Kurt Oswald, Guillaume Girard, Ben Harker, and Joe Rea, Implementation of CASTfill low-dross pouring system for ingot casting, Materials Science Forum Vol. 693 (2011) pp 227-234, © 2011 Trans Tech Publications, July, 2011.

37-11 Ferencz Peti, Lucian Grama, Analyze of the Possible Causes of Porosity Type Defects in Aluminum High Pressure Diecast Parts, Scientific Bulletin of the Petru Maior University of Targu Mures, Vol. 8 (XXV) no. 1, 2011, ISSN 1841-9267

31-11 Johannes Hartmann, André Trepper, Carolin Körner, Aluminum Integral Foams with Near-Microcellular Structure, Advanced Engineering Materials, 13: n/a. doi: 10.1002/adem.201100035, June 2011.

27-11 A. Pari, Optimization of HPDC Process using Flow Simulation Case Studies, Die Casting Engineer, July 2011

26-11 A. Reikher, H. Gerber, Calculation of the Die Cast Parameters of the Thin Wall Aluminum Die Casting Part, Die Casting Engineer, July 2011

21-11 Thang Nguyen, Vu Nguyen, Morris Murray, Gary Savage, John Carrig, Modelling Die Filling in Ultra-Thin Aluminium Castings, Materials Science Forum (Volume 690), Light Metals Technology V, pp 107-111, 10.4028/www.scientific.net/MSF.690.107, June 2011.

19-11 Jon Spangenberg, Cem Celal Tutum, Jesper Henri Hattel, Nicolas Roussel, Metter Rica Geiker, Optimization of Casting Process Parameters for Homogeneous Aggregate Distribution in Self-Compacting Concrete: A Feasibility Study, © IEEE Congress on Evolutionary Computation, 2011, New Orleans, USA

16-11 A. Starobin, C.W. Hirt, H. Lang, and M. Todte, Core Drying Simulation and Validations, AFS Proceedings 2011, © American Foundry Society, Presented at the 115th Metalcasting Congress, Schaumburg, Illinois, April 2011.

15-11 J. J. Hernández-Ortega, R. Zamora, J. López, and F. Faura, Numerical Analysis of Air Pressure Effects on the Flow Pattern during the Filling of a Vertical Die Cavity, AIP Conf. Proc., Volume 1353, pp. 1238-1243, The 14th International Esaform Conference on Material Forming: Esaform 2011; doi:10.1063/1.3589686, May 2011. Available online.

10-11 Abbas A. Khalaf and Sumanth Shankar, Favorable Environment for Nondentric Morphology in Controlled Diffusion Solidification, DOI: 10.1007/s11661-011-0641-z, © The Minerals, Metals & Materials Society and ASM International 2011, Metallurgical and Materials Transactions A, March 11, 2011.

08-11 Hai Peng Li, Chun Yong Liang, Li Hui Wang, Hong Shui Wang, Numerical Simulation of Casting Process for Gray Iron Butterfly Valve, Advanced Materials Research, 189-193, 260, February 2011.

04-11 C.W. Hirt, Predicting Core Shooting, Drying and Defect Development, Foundry Management & Technology, January 2011.

76-10 Zhizhong Sun, Henry Hu, Alfred Yu, Numerical Simulation and Experimental Study of Squeeze Casting Magnesium Alloy AM50, Magnesium Technology 2010, 2010 TMS Annual Meeting & Exhibition, February 14-18, 2010, Seattle, WA.

68-10 A. Reikher, H. Gerber, K.M. Pillai, T.-C. Jen, Natural Convection—An Overlooked Phenomenon of the Solidification Process, Die Casting Engineer, January 2010

54-10 Andrea Bernardoni, Andrea Borsi, Stefano Mascetti, Alessandro Incognito and Matteo Corrado, Fonderia Leonardo aveva ragione! L’enorme cavallo dedicato a Francesco Sforza era materialmente realizzabile, A&C – Analisis e Calcolo, Giugno 2010. In Italian.

48-10 J. J. Hernández-Ortega, R. Zamora, J. Palacios, J. López and F. Faura, An Experimental and Numerical Study of Flow Patterns and Air Entrapment Phenomena During the Filling of a Vertical Die Cavity, J. Manuf. Sci. Eng., October 2010, Volume 132, Issue 5, 05101, doi:10.1115/1.4002535.

47-10 A.V. Chaikin, I.N. Volnov, and V.A. Chaikin, Development of Dispersible Mixed Inoculant Compositions Using the FLOW-3D Program, Liteinoe Proizvodstvo, October, 2010, in Russian.

42-10 H. Lakshmi, M.C. Vinay Kumar, Raghunath, P. Kumar, V. Ramanarayanan, K.S.S. Murthy, P. Dutta, Induction reheating of A356.2 aluminum alloy and thixocasting as automobile component, Transactions of Nonferrous Metals Society of China 20(20101) s961-s967.

41-10 Pamela J. Waterman, Understanding Core-Gas Defects, Desktop Engineering, October 2010. Available online at Desktop Engineering. Also published in the Foundry Trade Journal, November 2010.

39-10 Liu Zheng, Jia Yingying, Mao Pingli, Li Yang, Wang Feng, Wang Hong, Zhou Le, Visualization of Die Casting Magnesium Alloy Steering Bracket, Special Casting & Nonferrous Alloys, ISSN: 1001-2249, CN: 42-1148/TG, 2010-04. In Chinese.

37-10 Morris Murray, Lars Feldager Hansen, and Carl Reinhardt, I Have Defects – Now What, Die Casting Engineer, September 2010

36-10 Stefano Mascetti, Using Flow Analysis Software to Optimize Piston Velocity for an HPDC Process, Die Casting Engineer, September 2010. Also available in Italian: Ottimizzare la velocita del pistone in pressofusione. A & C, Analisi e Calcolo, Anno XII, n. 42, Gennaio 2011, ISSN 1128-3874.

32-10 Guan Hai Yan, Sheng Dun Zhao, Zheng Hui Sha, Parameters Optimization of Semisolid Diecasting Process for Air-Conditioner’s Triple Valve in HPb59-1 Alloy, Advanced Materials Research (Volumes 129 – 131), Vol. Material and Manufacturing Technology, pp. 936-941, DOI: 10.4028/www.scientific.net/AMR.129-131.936, August 2010.

29-10 Zheng Peng, Xu Jun, Zhang Zhifeng, Bai Yuelong, and Shi Likai, Numerical Simulation of Filling of Rheo-diecasting A357 Aluminum Alloy, Special Casting & Nonferrous Alloys, DOI: CNKI:SUN:TZZZ.0.2010-01-024, 2010.

27-10 For an Aerospace Diecasting, Littler Uses Simulation to Reveal Defects, and Win a New Order, Foundry Management & Technology, July 2010

23-10 Michael R. Barkhudarov, Minimizing Air Entrainment, The Canadian Die Caster, June 2010

15-10 David H. Kirkwood, Michel Suery, Plato Kapranos, Helen V. Atkinson, and Kenneth P. Young, Semi-solid Processing of Alloys, 2010, XII, 172 p. 103 illus., 19 in color., Hardcover ISBN: 978-3-642-00705-7.

09-10 Shannon Wetzel, Fullfilling Da Vinci’s Dream, Modern Casting, April 2010.

08-10 B.I. Semenov, K.M. Kushtarov, Semi-solid Manufacturing of Castings, New Industrial Technologies, Publication of Moscow State Technical University n.a. N.E. Bauman, 2009 (in Russian)

07-10 Carl Reilly, Development Of Quantitative Casting Quality Assessment Criteria Using Process Modelling, thesis: The University of Birmingham, March 2010 (Available upon request)

06-10 A. Pari, Optimization of HPDC Process using Flow Simulation – Case Studies, CastExpo ’10, NADCA, Orlando, Florida, March 2010

05-10 M.C. Carter, S. Palit, and M. Littler, Characterizing Flow Losses Occurring in Air Vents and Ejector Pins in High Pressure Die Castings, CastExpo ’10, NADCA, Orlando, Florida, March 2010

04-10 Pamela Waterman, Simulating Porosity Factors, Foundry Management Technology, March 2010, Article available at Foundry Management Technology

03-10 C. Reilly, M.R. Jolly, N.R. Green, JC Gebelin, Assessment of Casting Filling by Modeling Surface Entrainment Events Using CFD, 2010 TMS Annual Meeting & Exhibition (Jim Evans Honorary Symposium), Seattle, Washington, USA, February 14-18, 2010

02-10 P. Väyrynen, S. Wang, J. Laine and S.Louhenkilpi, Control of Fluid Flow, Heat Transfer and Inclusions in Continuous Casting – CFD and Neural Network Studies, 2010 TMS Annual Meeting & Exhibition (Jim Evans Honorary Symposium), Seattle, Washington, USA, February 14-18, 2010

60-09 Somlak Wannarumon, and Marco Actis Grande, Comparisons of Computer Fluid Dynamic Software Programs applied to Jewelry Investment Casting Process, World Academy of Science, Engineering and Technology 55 2009.

59-09 Marco Actis Grande and Somlak Wannarumon, Numerical Simulation of Investment Casting of Gold Jewelry: Experiments and Validations, World Academy of Science, Engineering and Technology, Vol:3 2009-07-24

56-09 Jozef Kasala, Ondrej Híreš, Rudolf Pernis, Start-up Phase Modeling of Semi Continuous Casting Process of Brass Billets, Metal 2009, 19.-21.5.2009

51-09 In-Ting Hong, Huan-Chien Tung, Chun-Hao Chiu and Hung-Shang Huang, Effect of Casting Parameters on Microstructure and Casting Quality of Si-Al Alloy for Vacuum Sputtering, China Steel Technical Report, No. 22, pp. 33-40, 2009.

42-09 P. Väyrynen, S. Wang, S. Louhenkilpi and L. Holappa, Modeling and Removal of Inclusions in Continuous Casting, Materials Science & Technology 2009 Conference & Exhibition, Pittsburgh, Pennsylvania, USA, October 25-29, 2009

41-09 O.Smirnov, P.Väyrynen, A.Kravchenko and S.Louhenkilpi, Modern Methods of Modeling Fluid Flow and Inclusions Motion in Tundish Bath – General View, Proceedings of Steelsim 2009 – 3rd International Conference on Simulation and Modelling of Metallurgical Processes in Steelmaking, Leoben, Austria, September 8-10, 2009

21-09 A. Pari, Case Studies – Optimization of HPDC Process Using Flow Simulation, Die Casting Engineer, July 2009

20-09 M. Sirvio, M. Wos, Casting directly from a computer model by using advanced simulation software, FLOW-3D Cast, Archives of Foundry Engineering Volume 9, Issue 1/2009, 79-82

19-09 Andrei Starobin, C.W. Hirt, D. Goettsch, A Model for Binder Gas Generation and Transport in Sand Cores and Molds, Modeling of Casting, Welding, and Solidification Processes XII, TMS (The Minerals, Metals & Minerals Society), June 2009

11-09 Michael Barkhudarov, Minimizing Air Entrainment in a Shot Sleeve during Slow-Shot Stage, Die Casting Engineer (The North American Die Casting Association ISSN 0012-253X), May 2009

10-09 A. Reikher, H. Gerber, Application of One-Dimensional Numerical Simulation to Optimize Process Parameters of a Thin-Wall Casting in High Pressure Die Casting, Die Casting Engineer (The North American Die Casting Association ISSN 0012-253X), May 2009

7-09 Andrei Starobin, Simulation of Core Gas Evolution and Flow, presented at the North American Die Casting Association – 113th Metalcasting Congress, April 7-10, 2009, Las Vegas, Nevada, USA

6-09 A.Pari, Optimization of HPDC PROCESS: Case Studies, North American Die Casting Association – 113th Metalcasting Congress, April 7-10, 2009, Las Vegas, Nevada, USA

2-09 C. Reilly, N.R. Green and M.R. Jolly, Oxide Entrainment Structures in Horizontal Running Systems, TMS 2009, San Francisco, California, February 2009

28-08 A.V.Chaikin, I.N.Volnov, V.A.Chaikin, Y.A.Ukhanov, N.R.Petrov, Analysis of the Efficiency of Alloy Modifiers Using Statistics and Modeling, © 2008, Liteyshik Rossii (Russian Foundryman), October, 2008

27-08 P. Scarber, Jr., H. Littleton, Simulating Macro-Porosity in Aluminum Lost Foam Castings, American Foundry Society, © 2008, AFS Lost Foam Conference, Asheville, North Carolina, October, 2008

22-08 Mark Littler, Simulation Eliminates Die Casting Scrap, Modern Casting/September 2008

21-08 X. Chen, D. Penumadu, Permeability Measurement and Numerical Modeling for Refractory Porous Materials, AFS Transactions © 2008 American Foundry Society, CastExpo ’08, Atlanta, Georgia, May 2008

20-08 Rolf Krack, Using Solidification Simulations for Optimising Die Cooling Systems, FTJ July/August 2008

19-08 Mark Littler, Simulation Software Eliminates Die Casting Scrap, ECS Casting Innovations, July/August 2008

13-08 T. Yoshimura, K. Yano, T. Fukui, S. Yamamoto, S. Nishido, M. Watanabe and Y. Nemoto, Optimum Design of Die Casting Plunger Tip Considering Air Entrainment, Proceedings of 10th Asian Foundry Congress (AFC10), Nagoya, Japan, May 2008

08-08 Stephen Instone, Andreas Buchholz and Gerd-Ulrich Gruen, Inclusion Transport Phenomena in Casting Furnaces, Light Metals 2008, TMS (The Minerals, Metals & Materials Society), 2008

07-08 P. Scarber, Jr., H. Littleton, Simulating Macro-Porosity in Aluminum Lost Foam Casting, AFS Transactions 2008 © American Foundry Society, CastExpo ’08, Atlanta, Georgia, May 2008

06-08 A. Reikher, H. Gerber and A. Starobin, Multi-Stage Plunger Deceleration System, CastExpo ’08, NADCA, Atlanta, Georgia, May 2008

05-08 Amol Palekar, Andrei Starobin, Alexander Reikher, Die-casting end-of-fill and drop forge viscometer flow transients examined with a coupled-motion numerical model, 68th World Foundry Congress, Chennai, India, February 2008

03-08 Petri J. Väyrynen, Sami K. Vapalahti and Seppo J. Louhenkilpi, On Validation of Mathematical Fluid Flow Models for Simulation of Tundish Water Models and Industrial Examples, AISTech 2008, May 2008

53-07 A. Kermanpur, Sh. Mahmoudi and A. Hajipour, Three-dimensional Numerical Simulation of Metal Flow and Solidification in the Multi-cavity Casting Moulds of Automotive Components, International Journal of Iron & Steel Society of Iran, Article 2, Volume 4, Issue 1, Summer and Autumn 2007, pages 8-15.

36-07 Duque Mesa A. F., Herrera J., Cruz L.J., Fernández G.P. y Martínez H.V., Caracterización Defectológica de Piezas Fundida por Lost Foam Casting Mediante Simulación Numérica, 8° Congreso Iberoamericano de Ingenieria Mecanica, Cusco, Peru, 23 al 25 de Octubre de 2007 (in Spanish)

27-07 A.Y. Korotchenko, A.M. Zarubin, I.A.Korotchenko, Modeling of High Pressure Die Casting Filling, Russian Foundryman, December 2007, pp 15-19. (in Russian)

26-07 I.N. Volnov, Modeling of Casting Processes with Variable Geometry, Russian Foundryman, November 2007, pp 27-30. (in Russian)

16-07 P. Väyrynen, S. Vapalahti, S. Louhenkilpi, L. Chatburn, M. Clark, T. Wagner, Tundish Flow Model Tuning and Validation – Steady State and Transient Casting Situations, STEELSIM 2007, Graz/Seggau, Austria, September 12-14 2007

11-07 Marco Actis Grande, Computer Simulation of the Investment Casting Process – Widening of the Filling Step, Santa Fe Symposium on Jewelry Manufacturing Technology, May 2007

09-07 Alexandre Reikher and Michael Barkhudarov, Casting: An Analytical Approach, Springer, 1st edition, August 2007, Hardcover ISBN: 978-1-84628-849-4. U.S. Order Form; Europe Order Form.

07-07 I.N. Volnov, Casting Modeling Systems – Current State, Problems and Perspectives, (in Russian), Liteyshik Rossii (Russian Foundryman), June 2007

05-07 A.N. Turchin, D.G. Eskin, and L. Katgerman, Solidification under Forced-Flow Conditions in a Shallow Cavity, DOI: 10.1007/s1161-007-9183-9, © The Minerals, Metals & Materials Society and ASM International 2007

04-07 A.N. Turchin, M. Zuijderwijk, J. Pool, D.G. Eskin, and L. Katgerman, Feathery grain growth during solidification under forced flow conditions, © Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved. DOI: 10.1016/j.actamat.2007.02.030, April 2007

03-07 S. Kuyucak, Sponsored Research – Clean Steel Casting Production—Evaluation of Laboratory Castings, Transactions of the American Foundry Society, Volume 115, 111th Metalcasting Congress, May 2007

02-07 Fu-Yuan Hsu, Mark R. Jolly and John Campbell, The Design of L-Shaped Runners for Gravity Casting, Shape Casting: 2nd International Symposium, Edited by Paul N. Crepeau, Murat Tiryakioðlu and John Campbell, TMS (The Minerals, Metals & Materials Society), Orlando, FL, Feb 2007

30-06 X.J. Liu, S.H. Bhavnani, R.A. Overfelt, Simulation of EPS foam decomposition in the lost foam casting process, Journal of Materials Processing Technology 182 (2007) 333–342, © 2006 Elsevier B.V. All rights reserved.

25-06 Michael Barkhudarov and Gengsheng Wei, Modeling Casting on the Move, Modern Casting, August 2006; Modeling of Casting Processes with Variable Geometry, Russian Foundryman, December 2007, pp 10-15. (in Russian)

7-06 M.Y.Smirnov, Y.V.Golenkov, Manufacturing of Cast Iron Bath Tubs Castings using Vacuum-Process in Russia, Russia’s Foundryman, July 2006. In Russian.

6-06 M. Barkhudarov, and G. Wei, Modeling of the Coupled Motion of Rigid Bodies in Liquid Metal, Modeling of Casting, Welding and Advanced Solidification Processes – XI, May 28 – June 2, 2006, Opio, France, eds. Ch.-A. Gandin and M. Bellet, pp 71-78, 2006.

2-06 J.-C. Gebelin, M.R. Jolly and F.-Y. Hsu, ‘Designing-in’ Controlled Filling Using Numerical Simulation for Gravity Sand Casting of Aluminium Alloys, Int. J. Cast Met. Res., 2006, Vol.19 No.1

1-06 Michael Barkhudarov, Using Simulation to Control Microporosity Reduces Die Iterations, Die Casting Engineer, January 2006, pp. 52-54

30-05 H. Xue, K. Kabiri-Bamoradian, R.A. Miller, Modeling Dynamic Cavity Pressure and Impact Spike in Die Casting, Cast Expo ’05, April 16-19, 2005

22-05 Blas Melissari & Stavros A. Argyropoulous, Measurement of Magnitude and Direction of Velocity in High-Temperature Liquid Metals; Part I, Mathematical Modeling, Metallurgical and Materials Transactions B, Volume 36B, October 2005, pp. 691-700

21-05 M.R. Jolly, State of the Art Review of Use of Modeling Software for Casting, TMS Annual Meeting, Shape Casting: The John Campbell Symposium, Eds, M. Tiryakioglu & P.N Crepeau, TMS, Warrendale, PA, ISBN 0-87339-583-2, Feb 2005, pp 337-346

20-05 J-C Gebelin, M.R. Jolly & F-Y Hsu, ‘Designing-in’ Controlled Filling Using Numerical Simulation for Gravity Sand Casting of Aluminium Alloys, TMS Annual Meeting, Shape Casting: The John Campbell Symposium, Eds, M. Tiryakioglu & P.N Crepeau, TMS, Warrendale, PA, ISBN 0-87339-583-2, Feb 2005, pp 355-364

19-05 F-Y Hsu, M.R. Jolly & J Campbell, Vortex Gate Design for Gravity Castings, TMS Annual Meeting, Shape Casting: The John Campbell Symposium, Eds, M. Tiryakioglu & P.N Crepeau, TMS, Warrendale, PA, ISBN 0-87339-583-2, Feb 2005, pp 73-82

18-05 M.R. Jolly, Modelling the Investment Casting Process: Problems and Successes, Japanese Foundry Society, JFS, Tokyo, Sept. 2005

13-05 Xiaogang Yang, Xiaobing Huang, Xiaojun Dai, John Campbell and Joe Tatler, Numerical Modelling of the Entrainment of Oxide Film Defects in Filling of Aluminium Alloy Castings, International Journal of Cast Metals Research, 17 (6), 2004, 321-331

10-05 Carlos Evaristo Esparza, Martha P. Guerro-Mata, Roger Z. Ríos-Mercado, Optimal Design of Gating Systems by Gradient Search Methods, Computational Materials Science, October 2005

6-05 Birgit Hummler-Schaufler, Fritz Hirning, Jurgen Schaufler, A World First for Hatz Diesel and Schaufler Tooling, Die Casting Engineer, May 2005, pp. 18-21

4-05 Rolf Krack, The W35 Topic—A World First, Die Casting World, March 2005, pp. 16-17

3-05 Joerg Frei, Casting Simulations Speed Up Development, Die Casting World, March 2005, p. 14

2-05 David Goettsch and Michael Barkhudarov, Analysis and Optimization of the Transient Stage of Stopper-Rod Pour, Shape Casting: The John Campbell Symposium, The Minerals, Metals & Materials Society, 2005

36-04 Ik Min Park, Il Dong Choi, Yong Ho Park, Development of Light-Weight Al Scroll Compressor for Car Air Conditioner, Materials Science Forum, Designing, Processing and Properties of Advanced Engineering Materials, 449-452, 149, March 2004.

32-04 D.H. Kirkwood and P.J Ward, Numerical Modelling of Semi-Solid Flow under Processing Conditions, steel research int. 75 (2004), No. 8/9

30-04 Haijing Mao, A Numerical Study of Externally Solidified Products in the Cold Chamber Die Casting Process, thesis: The Ohio State University, 2004 (Available upon request)

28-04 Z. Cao, Z. Yang, and X.L. Chen, Three-Dimensional Simulation of Transient GMA Weld Pool with Free Surface, Supplement to the Welding Journal, June 2004.

23-04 State of the Art Use of Computational Modelling in the Foundry Industry, 3rd International Conference Computational Modelling of Materials III, Sicily, Italy, June 2004, Advances in Science and Technology, Eds P. Vincenzini & A Lami, Techna Group Srl, Italy, ISBN: 88-86538-46-4, Part B, pp 479-490

22-04 Jerry Fireman, Computer Simulation Helps Reduce Scrap, Die Casting Engineer, May 2004, pp. 46-49

21-04 Joerg Frei, Simulation—A Safe and Quick Way to Good Components, Aluminium World, Volume 3, Issue 2, pp. 42-43

20-04 J.-C. Gebelin, M.R. Jolly, A. M. Cendrowicz, J. Cirre and S. Blackburn, Simulation of Die Filling for the Wax Injection Process – Part II Numerical Simulation, Metallurgical and Materials Transactions, Volume 35B, August 2004

14-04 Sayavur I. Bakhtiyarov, Charles H. Sherwin, and Ruel A. Overfelt, Hot Distortion Studies In Phenolic Urethane Cold Box System, American Foundry Society, 108th Casting Congress, June 12-15, 2004, Rosemont, IL, USA

13-04 Sayavur I. Bakhtiyarov and Ruel A. Overfelt, First V-Process Casting of Magnesium, American Foundry Society, 108th Casting Congress, June 12-15, 2004, Rosemont, IL, USA

5-04 C. Schlumpberger & B. Hummler-Schaufler, Produktentwicklung auf hohem Niveau (Product Development on a High Level), Druckguss Praxis, January 2004, pp 39-42 (in German).

3-04 Charles Bates, Dealing with Defects, Foundry Management and Technology, February 2004, pp 23-25

1-04 Laihua Wang, Thang Nguyen, Gary Savage and Cameron Davidson, Thermal and Flow Modeling of Ladling and Injection in High Pressure Die Casting Process, International Journal of Cast Metals Research, vol. 16 No 4 2003, pp 409-417

2-03 J-C Gebelin, AM Cendrowicz, MR Jolly, Modeling of the Wax Injection Process for the Investment Casting Process – Prediction of Defects, presented at the Third International Conference on Computational Fluid Dynamics in the Minerals and Process Industries, December 10-12, 2003, Melbourne, Australia, pp. 415-420

29-03 C. W. Hirt, Modeling Shrinkage Induced Micro-porosity, Flow Science Technical Note (FSI-03-TN66)

28-03 Thixoforming at the University of Sheffield, Diecasting World, September 2003, pp 11-12

26-03 William Walkington, Gas Porosity-A Guide to Correcting the Problems, NADCA Publication: 516

22-03 G F Yao, C W Hirt, and M Barkhudarov, Development of a Numerical Approach for Simulation of Sand Blowing and Core Formation, in Modeling of Casting, Welding, and Advanced Solidification Process-X”, Ed. By Stefanescu et al pp. 633-639, 2003

21-03 E F Brush Jr, S P Midson, W G Walkington, D T Peters, J G Cowie, Porosity Control in Copper Rotor Die Castings, NADCA Indianapolis Convention Center, Indianapolis, IN September 15-18, 2003, T03-046

12-03 J-C Gebelin & M.R. Jolly, Modeling Filters in Light Alloy Casting Processes, Trans AFS, 2002, 110, pp. 109-120

11-03 M.R. Jolly, Casting Simulation – How Well Do Reality and Virtual Casting Match – A State of the Art Review, Intl. J. Cast Metals Research, 2002, 14, pp. 303-313

10-03 Gebelin., J-C and Jolly, M.R., Modeling of the Investment Casting Process, Journal of Materials Processing Tech., Vol. 135/2-3, pp. 291 – 300

9-03 Cox, M, Harding, R.A. and Campbell, J., Optimised Running System Design for Bottom Filled Aluminium Alloy 2L99 Investment Castings, J. Mat. Sci. Tech., May 2003, Vol. 19, pp. 613-625

8-03 Von Alexander Schrey and Regina Reek, Numerische Simulation der Kernherstellung, (Numerical Simulation of Core Blowing), Giesserei, June 2003, pp. 64-68 (in German)

7-03 J. Zuidema Jr., L Katgerman, Cyclone separation of particles in aluminum DC Casting, Proceedings from the Tenth International Conference on Modeling of Casting, Welding and Advanced Solidification Processes, Destin, FL, May 2003, pp. 607-614

6-03 Jean-Christophe Gebelin and Mark Jolly, Numerical Modeling of Metal Flow Through Filters, Proceedings from the Tenth International Conference on Modeling of Casting, Welding and Advanced Solidification Processes, Destin, FL, May 2003, pp. 431-438

5-03 N.W. Lai, W.D. Griffiths and J. Campbell, Modelling of the Potential for Oxide Film Entrainment in Light Metal Alloy Castings, Proceedings from the Tenth International Conference on Modeling of Casting, Welding and Advanced Solidification Processes, Destin, FL, May 2003, pp. 415-422

21-02 Boris Lukezic, Case History: Process Modeling Solves Die Design Problems, Modern Casting, February 2003, P 59

20-02 C.W. Hirt and M.R. Barkhudarov, Predicting Defects in Lost Foam Castings, Modern Casting, December 2002, pp 31-33

19-02 Mark Jolly, Mike Cox, Ric Harding, Bill Griffiths and John Campbell, Quiescent Filling Applied to Investment Castings, Modern Casting, December 2002 pp. 36-38

18-02 Simulation Helps Overcome Challenges of Thin Wall Magnesium Diecasting, Foundry Management and Technology, October 2002, pp 13-15

17-02 G Messmer, Simulation of a Thixoforging Process of Aluminum Alloys with FLOW-3D, Institute for Metal Forming Technology, University of Stuttgart

16-02 Barkhudarov, Michael, Computer Simulation of Lost Foam Process, Casting Simulation Background and Examples from Europe and the USA, World Foundrymen Organization, 2002, pp 319-324

15-02 Barkhudarov, Michael, Computer Simulation of Inclusion Tracking, Casting Simulation Background and Examples from Europe and the USA, World Foundrymen Organization, 2002, pp 341-346

14-02 Barkhudarov, Michael, Advanced Simulation of the Flow and Heat Transfer of an Alternator Housing, Casting Simulation Background and Examples from Europe and the USA, World Foundrymen Organization, 2002, pp 219-228

8-02 Sayavur I. Bakhtiyarov, and Ruel A. Overfelt, Experimental and Numerical Study of Bonded Sand-Air Two-Phase Flow in PUA Process, Auburn University, 2002 American Foundry Society, AFS Transactions 02-091, Kansas City, MO

7-02 A Habibollah Zadeh, and J Campbell, Metal Flow Through a Filter System, University of Birmingham, 2002 American Foundry Society, AFS Transactions 02-020, Kansas City, MO

6-02 Phil Ward, and Helen Atkinson, Final Report for EPSRC Project: Modeling of Thixotropic Flow of Metal Alloys into a Die, GR/M17334/01, March 2002, University of Sheffield

5-02 S. I. Bakhtiyarov and R. A. Overfelt, Numerical and Experimental Study of Aluminum Casting in Vacuum-sealed Step Molding, Auburn University, 2002 American Foundry Society, AFS Transactions 02-050, Kansas City, MO

4-02 J. C. Gebelin and M. R. Jolly, Modelling Filters in Light Alloy Casting Processes, University of Birmingham, 2002 American Foundry Society AFS Transactions 02-079, Kansas City, MO

3-02 Mark Jolly, Mike Cox, Jean-Christophe Gebelin, Sam Jones, and Alex Cendrowicz, Fundamentals of Investment Casting (FOCAST), Modelling the Investment Casting Process, Some preliminary results from the UK Research Programme, IRC in Materials, University of Birmingham, UK, AFS2001

49-01 Hua Bai and Brian G. Thomas, Bubble formation during horizontal gas injection into downward-flowing liquid, Metallurgical and Materials Transactions B, Vol. 32, No. 6, pp. 1143-1159, 2001. doi.org/10.1007/s11663-001-0102-y

45-01 Jan Zuidema; Laurens Katgerman; Ivo J. Opstelten;Jan M. Rabenberg, Secondary Cooling in DC Casting: Modelling and Experimental Results, TMS 2001, New Orleans, Louisianna, February 11-15, 2001

43-01 James Andrew Yurko, Fluid Flow Behavior of Semi-Solid Aluminum at High Shear Rates,Ph.D. thesis; Massachusetts Institute of Technology, June 2001. Abstract only; full thesis available at http://dspace.mit.edu/handle/1721.1/8451 (for a fee).

33-01 Juang, S.H., CAE Application on Design of Die Casting Dies, 2001 Conference on CAE Technology and Application, Hsin-Chu, Taiwan, November 2001, (article in Chinese with English-language abstract)

32-01 Juang, S.H. and C. M. Wang, Effect of Feeding Geometry on Flow Characteristics of Magnesium Die Casting by Numerical Analysis, The Preceedings of 6th FADMA Conference, Taipei, Taiwan, July 2001, Chinese language with English abstract

26-01 C. W. Hirt., Predicting Defects in Lost Foam Castings, December 13, 2001

21-01 P. Scarber Jr., Using Liquid Free Surface Areas as a Predictor of Reoxidation Tendency in Metal Alloy Castings, presented at the Steel Founders’ Society of American, Technical and Operating Conference, October 2001

20-01 P. Scarber Jr., J. Griffin, and C. E. Bates, The Effect of Gating and Pouring Practice on Reoxidation of Steel Castings, presented at the Steel Founders’ Society of American, Technical and Operating Conference, October 2001

19-01 L. Wang, T. Nguyen, M. Murray, Simulation of Flow Pattern and Temperature Profile in the Shot Sleeve of a High Pressure Die Casting Process, CSIRO Manufacturing Science and Technology, Melbourne, Victoria, Australia, Presented by North American Die Casting Association, Oct 29-Nov 1, 2001, Cincinnati, To1-014

18-01 Rajiv Shivpuri, Venkatesh Sankararaman, Kaustubh Kulkarni, An Approach at Optimizing the Ingate Design for Reducing Filling and Shrinkage Defects, The Ohio State University, Columbus, OH, Presented by North American Die Casting Association, Oct 29-Nov 1, 2001, Cincinnati, TO1-052

5-01 Michael Barkhudarov, Simulation Helps Overcome Challenges of Thin Wall Magnesium Diecasting, Diecasting World, March 2001, pp. 5-6

2-01 J. Grindling, Customized CFD Codes to Simulate Casting of Thermosets in Full 3D, Electrical Manufacturing and Coil Winding 2000 Conference, October 31-November 2, 20

20-00 Richard Schuhmann, John Carrig, Thang Nguyen, Arne Dahle, Comparison of Water Analogue Modelling and Numerical Simulation Using Real-Time X-Ray Flow Data in Gravity Die Casting, Australian Die Casting Association Die Casting 2000 Conference, September 3-6, 2000, Melbourne, Victoria, Australia

15-00 M. Sirvio, Vainola, J. Vartianinen, M. Vuorinen, J. Orkas, and S. Devenyi, Fluid Flow Analysis for Designing Gating of Aluminum Castings, Proc. NADCA Conf., Rosemont, IL, Nov 6-8, 1999

14-00 X. Yang, M. Jolly, and J. Campbell, Reduction of Surface Turbulence during Filling of Sand Castings Using a Vortex-flow Runner, Conference for Modeling of Casting, Welding, and Advanced Solidification Processes IX, Aachen, Germany, August 2000

13-00 H. S. H. Lo and J. Campbell, The Modeling of Ceramic Foam Filters, Conference for Modeling of Casting, Welding, and Advanced Solidification Processes IX, Aachen, Germany, August 2000

12-00 M. R. Jolly, H. S. H. Lo, M. Turan and J. Campbell, Use of Simulation Tools in the Practical Development of a Method for Manufacture of Cast Iron Camshafts,” Conference for Modeling of Casting, Welding, and Advanced Solidification Processes IX, Aachen, Germany, August, 2000

14-99 J Koke, and M Modigell, Time-Dependent Rheological Properties of Semi-solid Metal Alloys, Institute of Chemical Engineering, Aachen University of Technology, Mechanics of Time-Dependent Materials 3: 15-30, 1999

12-99 Grun, Gerd-Ulrich, Schneider, Wolfgang, Ray, Steven, Marthinusen, Jan-Olaf, Recent Improvements in Ceramic Foam Filter Design by Coupled Heat and Fluid Flow Modeling, Proc TMS Annual Meeting, 1999, pp. 1041-1047

10-99 Bongcheol Park and Jerald R. Brevick, Computer Flow Modeling of Cavity Pre-fill Effects in High Pressure Die Casting, NADCA Proceedings, Cleveland T99-011, November, 1999

8-99 Brad Guthrie, Simulation Reduces Aluminum Die Casting Cost by Reducing Volume, Die Casting Engineer Magazine, September/October 1999, pp. 78-81

7-99 Fred L. Church, Virtual Reality Predicts Cast Metal Flow, Modern Metals, September, 1999, pp. 67F-J

19-98 Grun, Gerd-Ulrich, & Schneider, Wolfgang, Numerical Modeling of Fluid Flow Phenomena in the Launder-integrated Tool Within Casting Unit Development, Proc TMS Annual Meeting, 1998, pp. 1175-1182

18-98 X. Yang & J. Campbell, Liquid Metal Flow in a Pouring Basin, Int. J. Cast Metals Res, 1998, 10, pp. 239-253

15-98 R. Van Tol, Mould Filling of Horizontal Thin-Wall Castings, Delft University Press, The Netherlands, 1998

14-98 J. Daughtery and K. A. Williams, Thermal Modeling of Mold Material Candidates for Copper Pressure Die Casting of the Induction Motor Rotor Structure, Proc. Int’l Workshop on Permanent Mold Casting of Copper-Based Alloys, Ottawa, Ontario, Canada, Oct. 15-16, 1998

10-98 C. W. Hirt, and M.R. Barkhudarov, Lost Foam Casting Simulation with Defect Prediction, Flow Science Inc, presented at Modeling of Casting, Welding and Advanced Solidification Processes VIII Conference, June 7-12, 1998, Catamaran Hotel, San Diego, California

9-98 M. R. Barkhudarov and C. W. Hirt, Tracking Defects, Flow Science Inc, presented at the 1st International Aluminum Casting Technology Symposium, 12-14 October 1998, Rosemont, IL

5-98 J. Righi, Computer Simulation Helps Eliminate Porosity, Die Casting Management Magazine, pp. 36-38, January 1998

3-98 P. Kapranos, M. R. Barkhudarov, D. H. Kirkwood, Modeling of Structural Breakdown during Rapid Compression of Semi-Solid Alloy Slugs, Dept. Engineering Materials, The University of Sheffield, Sheffield S1 3JD, U.K. and Flow Science Inc, USA, Presented at the 5th International Conference Semi-Solid Processing of Alloys and Composites, Colorado School of Mines, Golden, CO, 23-25 June 1998

1-98 U. Jerichow, T. Altan, and P. R. Sahm, Semi Solid Metal Forming of Aluminum Alloys-The Effect of Process Variables Upon Material Flow, Cavity Fill and Mechanical Properties, The Ohio State University, Columbus, OH, published in Die Casting Engineer, p. 26, Jan/Feb 1998

8-97 Michael Barkhudarov, High Pressure Die Casting Simulation Using FLOW-3D, Die Casting Engineer, 1997

15-97 M. R. Barkhudarov, Advanced Simulation of the Flow and Heat Transfer Process in Simultaneous Engineering, Flow Science report, presented at the Casting 1997 – International ADI and Simulation Conference, Helsinki, Finland, May 28-30, 1997

14-97 M. Ranganathan and R. Shivpuri, Reducing Scrap and Increasing Die Life in Low Pressure Die Casting through Flow Simulation and Accelerated Testing, Dept. Welding and Systems Engineering, Ohio State University, Columbus, OH, presented at 19th International Die Casting Congress & Exposition, November 3-6, 1997

13-97 J. Koke, Modellierung und Simulation der Fließeigenschaften teilerstarrter Metallegierungen, Livt Information, Institut für Verfahrenstechnik, RWTH Aachen, October 1997

10-97 J. P. Greene and J. O. Wilkes, Numerical Analysis of Injection Molding of Glass Fiber Reinforced Thermoplastics – Part 2 Fiber Orientation, Body-in-White Center, General Motors Corp. and Dept. Chemical Engineering, University of Michigan, Polymer Engineering and Science, Vol. 37, No. 6, June 1997

9-97 J. P. Greene and J. O. Wilkes, Numerical Analysis of Injection Molding of Glass Fiber Reinforced Thermoplastics. Part 1 – Injection Pressures and Flow, Manufacturing Center, General Motors Corp. and Dept. Chemical Engineering, University of Michigan, Polymer Engineering and Science, Vol. 37, No. 3, March 1997

8-97 H. Grazzini and D. Nesa, Thermophysical Properties, Casting Simulation and Experiments for a Stainless Steel, AT Systemes (Renault) report, presented at the Solidification Processing ’97 Conference, July 7-10, 1997, Sheffield, U.K.

7-97 R. Van Tol, L. Katgerman and H. E. A. Van den Akker, Horizontal Mould Filling of a Thin Wall Aluminum Casting, Laboratory of Materials report, Delft University, presented at the Solidification Processing ’97 Conference, July 7-10, 1997, Sheffield, U.K.

6-97 M. R. Barkhudarov, Is Fluid Flow Important for Predicting Solidification, Flow Science report, presented at the Solidification Processing ’97 Conference, July 7-10, 1997, Sheffield, U.K.

22-96 Grun, Gerd-Ulrich & Schneider, Wolfgang, 3-D Modeling of the Start-up Phase of DC Casting of Sheet Ingots, Proc TMS Annual Meeting, 1996, pp. 971-981

9-96 M. R. Barkhudarov and C. W. Hirt, Thixotropic Flow Effects under Conditions of Strong Shear, Flow Science report FSI96-00-2, to be presented at the “Materials Week ’96” TMS Conference, Cincinnati, OH, 7-10 October 1996

4-96 C. W. Hirt, A Computational Model for the Lost Foam Process, Flow Science final report, February 1996 (FSI-96-57-R2)

3-96 M. R. Barkhudarov, C. L. Bronisz, C. W. Hirt, Three-Dimensional Thixotropic Flow Model, Flow Science report, FSI-96-00-1, published in the proceedings of (pp. 110- 114) and presented at the 4th International Conference on Semi-Solid Processing of Alloys and Composites, The University of Sheffield, 19-21 June 1996

1-96 M. R. Barkhudarov, J. Beech, K. Chang, and S. B. Chin, Numerical Simulation of Metal/Mould Interfacial Heat Transfer in Casting, Dept. Mech. & Process Engineering, Dept. Engineering Materials, University of Sheffield and Flow Science Inc, 9th Int. Symposium on Transport Phenomena in Thermal-Fluid Engineering, June 25-28, 1996, Singapore

11-95 Barkhudarov, M. R., Hirt, C.W., Casting Simulation Mold Filling and Solidification-Benchmark Calculations Using FLOW-3D, Modeling of Casting, Welding, and Advanced Solidification Processes VII, pp 935-946

10-95 Grun, Gerd-Ulrich, & Schneider, Wolfgang, Optimal Design of a Distribution Pan for Level Pour Casting, Proc TMS Annual Meeting, 1995, pp. 1061-1070

9-95 E. Masuda, I. Itoh, K. Haraguchi, Application of Mold Filling Simulation to Die Casting Processes, Honda Engineering Co., Ltd., Tochigi, Japan, presented at the Modelling of Casting, Welding and Advanced Solidification Processes VII, The Minerals, Metals & Materials Society, 1995

6-95 K. Venkatesan, Experimental and Numerical Investigation of the Effect of Process Parameters on the Erosive Wear of Die Casting Dies, presented for Ph.D. degree at Ohio State University, 1995

5-95 J. Righi, A. F. LaCamera, S. A. Jones, W. G. Truckner, T. N. Rouns, Integration of Experience and Simulation Based Understanding in the Die Design Process, Alcoa Technical Center, Alcoa Center, PA 15069, presented by the North American Die Casting Association, 1995

2-95 K. Venkatesan and R. Shivpuri, Numerical Simulation and Comparison with Water Modeling Studies of the Inertia Dominated Cavity Filling in Die Casting, NUMIFORM, 1995

1-95 K. Venkatesan and R. Shivpuri, Numerical Investigation of the Effect of Gate Velocity and Gate Size on the Quality of Die Casting Parts, NAMRC, 1995.

15-94 D. Liang, Y. Bayraktar, S. A. Moir, M. Barkhudarov, and H. Jones, Primary Silicon Segregation During Isothermal Holding of Hypereutectic AI-18.3%Si Alloy in the Freezing Range, Dept. of Engr. Materials, U. of Sheffield, Metals and Materials, February 1994

13-94 Deniece Korzekwa and Paul Dunn, A Combined Experimental and Modeling Approach to Uranium Casting, Materials Division, Los Alamos National Laboratory, presented at the Symposium on Liquid Metal Processing and Casting, El Dorado Hotel, Santa Fe, New Mexico, 1994

12-94 R. van Tol, H. E. A. van den Akker and L. Katgerman, CFD Study of the Mould Filling of a Horizontal Thin Wall Aluminum Casting, Delft University of Technology, Delft, The Netherlands, HTD-Vol. 284/AMD-Vol. 182, Transport Phenomena in Solidification, ASME 1994

11-94 M. R. Barkhudarov and K. A. Williams, Simulation of ‘Surface Turbulence’ Fluid Phenomena During the Mold Filling Phase of Gravity Castings, Flow Science Technical Note #41, November 1994 (FSI-94-TN41)

10-94 M. R. Barkhudarov and S. B. Chin, Stability of a Numerical Algorithm for Gas Bubble Modelling, University of Sheffield, Sheffield, U.K., International Journal for Numerical Methods in Fluids, Vol. 19, 415-437 (1994)

16-93 K. Venkatesan and R. Shivpuri, Numerical Simulation of Die Cavity Filling in Die Castings and an Evaluation of Process Parameters on Die Wear, Dept. of Industrial Systems Engineering, Presented by: N.A. Die Casting Association, Cleveland, Ohio, October 18-21, 1993

15-93 K. Venkatesen and R. Shivpuri, Numerical Modeling of Filling and Solidification for Improved Quality of Die Casting: A Literature Survey (Chapters II and III), Engineering Research Center for Net Shape Manufacturing, Report C-93-07, August 1993, Ohio State University

1-93 P-E Persson, Computer Simulation of the Solidification of a Hub Carrier for the Volvo 800 Series, AB Volvo Technological Development, Metals Laboratory, Technical Report No. LM 500014E, Jan. 1993

13-92 D. R. Korzekwa, M. A. K. Lewis, Experimentation and Simulation of Gravity Fed Lead Castings, in proceedings of a TMS Symposium on Concurrent Engineering Approach to Materials Processing, S. N. Dwivedi, A. J. Paul and F. R. Dax, eds., TMS-AIME Warrendale, p. 155 (1992)

12-92 M. A. K. Lewis, Near-Net-Shaiconpe Casting Simulation and Experimentation, MST 1992 Review, Los Alamos National Laboratory

2-92 M. R. Barkhudarov, H. You, J. Beech, S. B. Chin, D. H. Kirkwood, Validation and Development of FLOW-3D for Casting, School of Materials, University of Sheffield, Sheffield, UK, presented at the TMS/AIME Annual Meeting, San Diego, CA, March 3, 1992

1-92 D. R. Korzekwa and L. A. Jacobson, Los Alamos National Laboratory and C.W. Hirt, Flow Science Inc, Modeling Planar Flow Casting with FLOW-3D, presented at the TMS/AIME Annual Meeting, San Diego, CA, March 3, 1992

12-91 R. Shivpuri, M. Kuthirakulathu, and M. Mittal, Nonisothermal 3-D Finite Difference Simulation of Cavity Filling during the Die Casting Process, Dept. Industrial and Systems Engineering, Ohio State University, presented at the 1991 Winter Annual ASME Meeting, Atlanta, GA, Dec. 1-6, 1991

3-91 C. W. Hirt, A FLOW-3D Study of the Importance of Fluid Momentum in Mold Filling, presented at the 18th Annual Automotive Materials Symposium, Michigan State University, Lansing, MI, May 1-2, 1991 (FSI-91-00-2)

11-90 N. Saluja, O.J. Ilegbusi, and J. Szekely, On the Calculation of the Electromagnetic Force Field in the Circular Stirring of Metallic Melts, accepted in J. Appl. Physics, 1990

10-90 N. Saluja, O. J. Ilegbusi, and J. Szekely, On the Calculation of the Electromagnetic Force Field in the Circular Stirring of Metallic Molds in Continuous Castings, presented at the 6th Iron and Steel Congress of the Iron and Steel Institute of Japan, Nagoya, Japan, October 1990

9-90 N. Saluja, O. J. Ilegbusi, and J. Szekely, Fluid Flow in Phenomena in the Electromagnetic Stirring of Continuous Casting Systems, Part I. The Behavior of a Cylindrically Shaped, Laboratory Scale Installation, accepted for publication in Steel Research, 1990

8-89 C. W. Hirt, Gravity-Fed Casting, Flow Science Technical Note #20, July 1989 (FSI-89-TN20)

6-89 E. W. M. Hansen and F. Syvertsen, Numerical Simulation of Flow Behaviour in Moldfilling for Casting Analysis, SINTEF-Foundation for Scientific and Industrial Research at the Norwegian Institute of Technology, Trondheim, Norway, Report No. STS20 A89001, June 1989

1-88 C. W. Hirt and R. P. Harper, Modeling Tests for Casting Processes, Flow Science report, Jan. 1988 (FSI-88-38-01)

2-87 C. W. Hirt, Addition of a Solidification/Melting Model to FLOW-3D, Flow Science report, April 1987 (FSI-87-33-1)

Validations

금속 주조 설계 과정에서 FLOW-3D CAST의 사용은 회사의 비용 절감 방안을 제시하여 수익성을 개선할 수 있습니다. FLOW-3D CAST 는 엔지니어와 설계자에게 경험과 전문지식을 향상시킬 수 있는 강력한 도구가 될 수 있습니다. 보통 수익성은 비용 절감과 비용 회피에서 찾을 수 있습니다. 지금, 품질과 생산성 문제는 제품개발 단계에서 다양한 시뮬레이션 통해 짧은 공정시간, 낮은 비용으로 해결 할 수 있는 방안을 찾을 수 있습니다. 새로운 개발도구인 FLOW-3D CAST의 효율성은 생산이 시작되기 전에 문제를 해결할 수 있는 방안을 제시하여 생산성을 크게 개선할 수 있습니다.

Ladle Pour

샷 슬리브 공정을 최적화하는 것은 고품질 부품을 확보하는 데 필수적입니다. FLOW-3D CAST의 시뮬레이션 결과와 실제 사례의 비교를 통해, 시뮬레이션을 사용하여 엔지니어가 값 비싼 툴링을 제작하기 전에 설계를 개선하는 방법을 강조합니다. FLOW-3D CAST는 프로세스 전반에 걸쳐 유체의 움직임을 정확하게 포착할 수 있으므로, 엔지니어가 실제 레들 주입 공정에서 신속하게 파악할 수 있습니다. 시뮬레이션은 Nemak Poland Sp. z o.o로부터 제공받았습니다.

Gravity Casting

열전대 데이터를 기반으로 한 실제 충진 재구성과 비교 한 중력 주조 시뮬레이션. Courtesy of XC Engineering and Peugeot PSA.

Foundry: Simulating a Flow Fill Pattern

사형 주조 충진중의 X- 레이 검증

X -레이 결과와 FLOW-3D CAST 시뮬레이션 결과를 나란히 비교합니다. A356 알루미늄 합금으로 사형 주조의 3 차원 충진 색상은 금속의 압력을 나타냅니다. 시뮬레이션 결과는 수직 대칭 평면에 표시됩니다. Modeling of Casting, Welding, and Advanced Solidification Processes VII, London, 1995.

HPDC: Flow Pattern

Short sleeve validation – 시뮬레이션 결과와 주조 부품, Littler Diecast Corporation의 예

Modeling Air Entrapment

디젤 엔진 용 오일 필터 하우징의 X-ray vs. FLOW-3D CAST 검증.

디젤 엔진 용 오일 필터 하우징의 X- 레이 검증, 380 다이캐스팅 합금. 결과는 혼입 된 공기의 비율로 표시됩니다. X- 레이의 상세한 영역은 최대 다공도 농도를 나타냅니다.

HPDC Filling

FLOW-3D 결과를 실제 부품과 비교하는 HPDC 캐스팅 검증

Short Shot Simulation

실제 주조 부품의 유효성 검사. 스냅 샷과 FLOW-3D CAST 시뮬레이션 결과. 왼쪽에서 오른쪽으로 : 변속기 하우징, 오일 팬 및 자동차 부품.

HPDC Air Entrapment Defects

Antrametal에 의한 주조 시뮬레이션 대 실험 결과의 성공적인 비교.

Antmetetal의 고객 검증은 FLOW-3D CAST의 Air Entrapment 모델을 사용하여 실험 결과와 시뮬레이션을 비교 한 결과를 보여줍니다. 세탁기 용 전동 모터의 앞 커버의 HPDC입니다. 공기 관련 결함은 이미지의 색상에 정 성적으로 표시됩니다. FLOW-3D CAST 내의 다른 수치 기능에 의해 포착 된 물리적 공기 포켓 또한 명확하게 표현됩니다.

Core Drying

시뮬레이션과 무기 코어의 건조 실험 사이의 BMW에 의한 비교.

Predicting Die Erosion

캐비테이션으로 인한 다이 침식 영역은 FLOW-3D CAST 결과를 실제 사례와 비교하여 올바르게 배치되었습니다.

Predicting Lost Foam Filling

Lost foam L850 블록 벌크 헤드 슬라이스에 대한 실시간 X-ray 및 FLOW-3D CAST 유동 시뮬레이션 결과의 비교. 시뮬레이션은 GM Powertrain의 예입니다.

Porosity Defects

Porosity due to entrained air

Predicting Shrinkage Porosity

A380 diesel engine block casting

Downloads

FLOW-3D Cast Brochure

Bibliography

Models

Cooling Channels
Core Gas
Thermal Stress Evolution
More Modeling Capabilities

Case Studies

Adaption of Parameters in FLOW-3D for the Simulation of the Aluminum Integral Foam Molding Process
Numerical Analysis of Die-Casting Process in Thin Cavities Using Lubrication Approximation
Making the Switch: Improving High Pressure Die Casting Designs with Simulation

Conference Proceedings

Defect Prediction

주조 설계 시 주요 당면 과제는 최종 부품에 결함이 있는지 여부를 결정하는 것입니다. 설계자는 종종 게이트, 러너, 라이저, 주입 온도 및 냉각 크기 조정을 위한 모범 사례를 따름으로써 우수한 품질의 부품을 생산할 수 있습니다. 하지만 오늘날의 비즈니스 환경에서는 이 제품의 장점이 경쟁에서 이길 만큼 좋지 않을 수도 있습니다. 하지만 FLOW-3D CAST의 강력한 결점 예측 도구를 통해 주조 설계자는 짧은시간안에 보다 높은품질을 얻을 수 있을 것입니다.

Air Entrapment

FLOW-3D CAST의 공기 침투 모델은 채우는 동안 금속 주조 시스템에서 발생하는 공기 침입량을 추정하는 데 사용됩니다. 이 모델은 단순한 물리적 메커니즘을 기반으로 하며 뛰어난 예측 변수 또는 다공성입니다. 사용자는 시뮬레이션을 사용하여 공기 침투 결함을 방지하고, 시험 및 오류 과정을 제거할 수 있습니다. Air Entrapment Model에 대한 자세한 내용은 모델링 기능 섹션을 참조하십시오.

Core Gas Defects

Binder loss in two internal cores of a valve iron casting

FLOW-3D CAST의 코어 가스 모델을 사용하면, 금속 가열로 인한 모래 코어의 수지 바인더 분해 및 코어 가스 진화 과정을 모니터링하여, 코어 가스 배출을 제거할 수 있습니다. 주조물의 일부 바인더 손실은 코어 강도의 손실에 해당합니다. 또한 주조물의 주입 및 동결과 함께 모니터링할 때 이 모델은 용해된 금속에 대한 잠재적인 가스 폭발의 예측 변수이기도 합니다. 이러한 가스 결함 생성 가능성은 코어 가스 흐름 및 코어 가스 압력과 함께 계산됩니다.

Die Erosion Defects

FLOW-3D CAST는 고압 다이 캐스팅을 채우는 동안, 공동 현상으로 인한 금형 침식 결함을 정확하게 예측합니다. 금속 압력은 매우 빠른 흐름의 영역에서 금속 증기 압력 아래로 몇 개의 대기를 떨어뜨릴 수 있으며, 이는 공동 현상과 부식을 일으킬 수 있습니다. 공동 현상으로 인한 손상을 예측하는 간단한 방법은 실제로 흐름에 공동 현상 거품을 도입하지 않고도 공동 현상 또는 공동 현상의 가능성을 예측하는 것입니다. FLOW-3D CAST는 공동 현상 압력과 국소 유체 압력의 차이를 살펴봄으로써, 공동 현상의 가능성을 평가합니다. 셀의 위치에서 공동 현상과 금형 침식의 가능성은 이 차이가 클 때 존재하는 것으로 간주되는데, 금형 침식 가능성의 가장 신뢰할 수 있는 징후는 높은 위치의 “핫 스팟” 영역으로, 이 양의 값이 높은 작은 영역입니다.

Microporosity

FLOW-3D CAST는 응고 단계 후반에 발생하는 미세 기공 결함의 발생과 위치를 예측하기 위해 특별히 설계된 모델을 가지고 있습니다. 이 정보를 사용하여 설계를 조정하고 심각한 결점을 방지할 수 있습니다. 주조된 금속 부품은 응고 과정에서 금속이 수축할 때 발생하는 큰 내부 가스 포켓 또는 다공성을 가지고 있기 때문에 사용할 수 없는 경우가 있습니다. 대부분의 대형 다공성은 주조 몰드의 세심한 설계를 통해 제거할 수 있으므로, 특수 영역에 여분의 액체 금속을 보관하여 수축을 촉진할 수 있습니다. 금속이 수축을 보상하기 위해 흐를 수 있는 경우에는 대개 다공성이 발생하지 않습니다. 다공성의 또 다른 유형은 미세 다공성이라고도 하는데, 일반적으로 총 체적이 1%이하인 작은 기포의 분포로 나타나기 때문입니다. 따라서 미세한 기공의 위치와 크기를 예측할 수 있는 수단을 갖는 것이 상당히 흥미로운데, FLOW-3D CAST의 Microporosity 모델은 이러한 목적을 위해 개발되었습니다.

Solidification & Shrinkage

FLOW-3D CAST에는 과도한 수축이나 다공성의 응고 및 핀 포인트 영역을 모델링 하기 위한 전체 도구 모음이 있으므로, 이러한 결함을 확인할 수 있는 라이저 위치를 결정할 수 있습니다. 편석을 포함하여, 열로 인한 응력, 마이크로 및 매크로 다공성 등 응고와 관련된 다양한 결점이 있습니다. 정확한 응고 분석을 얻기 위한 중요한 첫번째 단계는 정확한 채우기입니다. 정확한 채우기는 응고 모델링의 초기 조건인 올바른 열 프로필을 캡처합니다. FLOW-3D CAST는 주조 공장이 주조 부품을 보다 신속하게 설계하고 폐기율을 낮출 수 있는 많은 응고 관련 결함을 감지할 수 있습니다.

Surface Oxides

FLOW-3D CAST의 결점 추적 기능을 통해 주조 엔지니어는 주입 공정에서 표면 산화물 결함이 발생할 가능성이 가장 높은 부위를 예측할 수 있습니다. 산화물은 용해된 금속 표면이 공기 중으로 노출되어 형성되며 바람직하지 않은 위치에 놓일 수 있습니다. 결함의 최종 위치는 전체 흐름 조건, 난류 혼합, 유체 분사 및 주입에 따라 달라집니다. FLOW-3D CAST는 이러한 산화물과 최종 위치를 정확하게 추적하여 설계를 개선합니다.

Thermal Stress Defect Prediction

FLOW-3D CAST의 열응력 모델을 사용하면 열응력 결점이 발생하는 위치와 주조물이 왜곡되는 방식을 정확하게 예측할 수 있습니다. 강도는 금형과 금속의 응고 과정에서 동시에 계산되며 이들 사이의 상호 작용을 위한 간단한 옵션을 제공합니다. 금속 주조물에서 열응력 결함을 제거할 수 있도록 모델링 기능 섹션에서 Thermal stress evolution 시뮬레이션에 대해 자세히 알아보십시오.

공기 갇힘 / Air Entrapment

FLOW-3D 의 공기 혼입 모델은 중력 주조 공정과 같은 금속 주조 시스템에서 발생하는 갇힌 공기의 양을 추정하는데 사용됩니다. 이는 단순한 물리적 메커니즘을 기반으로하므로 고압 다이 캐스팅 공정과 같은 다른 금속 주조 시스템에서 발생하는 혼입 공기의 양을 추정하는 데에도 사용할 수 있습니다. 최근 모델에 더 많은 물리적 세부 사항이 추가되어 기포 형태로 가정되는 동반 공기가 부력으로 인해 주변 액체 금속에서 상승하고 심지어 자유 표면에 도달하면 액체를 떠나는 것으로 모델링 할 수 있습니다.

고객 사례

Littler Diecast Co.

A380에 캐스팅 된 지지대. 공기 흡입에 의해 착색됩니다. Littler Diecast Co.의 예

Deco Products

Caster Wheel Leg part의 4 가지 시뮬레이션 사례. 이 부품들은 아연 합금 # 5로 만들어져 있습니다. 데코 제품의 예.

Shiloh Industries

동반 된 공기의 비율로 착색 된 전면 기어 하우징, 380 다이캐스팅 합금. Shiloh Industries의 예.
이 모델에 대한 더 자세한 정보는 Air Entrainment 의 Flow Science Report를 다운로드하십시오.

Microfluidics Bibliography

다음은 Microfluidics Bibliography의 기술 문서 모음입니다.
이 모든 논문은 FLOW-3D 결과를 특징으로 합니다. 미세 유체 공정 및 장치 를 성공적으로 시뮬레이션하기 위해 FLOW-3D 를 사용 하는 방법에 대해 자세히 알아보십시오 .

2024년 11월 20일 Update

109-24 Dileep Karnam, Yu-Lung Lo, Chia-Hua Yang, Spray mist-assisted drilling of through silicon vias (TSV) using nanosecond laser: Influence of CNT nanofluid, Journal of Materials Research and Technology, 31; pp. 679-688, 2024. doi.org/10.1016/j.jmrt.2024.06.109

22-24 Bin-Jie Lai, Li-Tao Zhu, Zhe Chen, Bo Ouyang, Zheng-Hong Luo, Review on blood flow dynamics in lab-on-a-chip systems: an engineering perspective, Chem & Bio Engineering, 1.1; pp. 26-43, 2024. doi.org/10.1021/cbe.3c00014

196-23 Daicong Zhang, Chunhui Jing, Wei Guo, Yuan Xiao, Jun Luo, Lehua Qi, Microchannels formed using metal microdroplets, Micromachines, 14.10; 1922, 2023. doi.org/10.3390/mi14101922

121-23 Feng Lin Ng, Zhanhong Cen, Yi-Chin Toh, Lay Poh Tan, A 3D-printed micro-perfused culture device with embedded 3D fibrous scaffold for enhanced biomimicry, International Journal of Bioprinting, 2023. doi.org/10.36922/ijb.0226

104-23 Cristina González-Fernández, Jenifer Gómez-Pastora, Eugenio Bringas, Inmaculada Ortiz, Computer-aided design of magnetophoretic microfluidic systems for enhanced recovery of target products, 33rd European Symposium on Computer-Aided Engineering (ESCAPE), 2023.

64-23 Tihomir Tjankov, Dimitar Trifonov, Conceptual design and 3D modeling of a microfluidic device for liver cells investigation, Industry 4.0, 8.2; pp. 39-41, 2023.

34-23 Chao Kang, Ikki Ikeda, Motoki Sakaguchi, Recoil and solidification of a paraffin droplet impacted on a metal substrate: Numerical study and experimental verification, Journal of Fluids and Structures, 118; 103839, 2023. doi.org/10.1016/j.jfluidstructs.2023.103839

64-22 Babatunde Aramide, Computational modelling of electrohydrodynamic jetting (Taylor cone formation, dripping & jet evolution): Case study of electrospinning, Thesis, University College London, 2022.

42-22 Islam Hassan, P. Ravi Selvaganapathy, Microfluidic printheads for highly switchable multimaterial 3D printing of soft materials, Advanced Materials Technologies, 2101709, 2022. doi.org/10.1002/admt.202101709

138-21 Enver Guler, Mine Eti, Aydin Cihanoglu, Esra Altiok, Kadriye Ozlem Hamaloglu, Burcu Gokcal, Ali Tuncel, Nalan Kabay, Ion exchange membranes with enhanced antifouling properties to produce energy from renewable sources, Proceedings of the 6th International Symposium on Green and Smart Technologies for a Sustainable Society, Santander, Cantabria, Spain, December 9-10, 2021.

45-21 Navid Tonekaboni, Mahdi Feizbahr, Nima Tonekaboni, Guang-Jun Jiang, Hong-Xia Chen, Optimization of solar CCHP systems with collector enhanced by porous media and nanofluid, Mathematical Problems in Engineering, 2021; 9984940, 2021. doi.org/10.1155/2021/9984840

40-21 B. Hayes, G.L. Whiting, R. MacCurdy, Modeling of contactless bubble–bubble interactions in microchannels with integrated inertial pumps, Physics of Fluids, 33.4; 042002, 2021. doi.org/10.1063/5.0041924

Below is a collection of technical papers in our Microfluidics Bibliography. All of these papers feature FLOW-3D results. Learn more about how FLOW-3D can be used to successfully simulate microfluidic processes and devices.

14-21 Jian-Chiun Liou, Chih-Wei Peng, Philippe Basset, Zhen-Xi Chen, DNA printing integrated multiplexer driver microelectronic mechanical system head (IDMH) and microfluidic flow estimation, Micromachines, 12.1; 25, 2021. doi.org/10.3390/mi12010025

08-20 Li Yong-Qiang, Dong Jun-Yan and Rui Wei, Numerical simulation for capillary driven flow in capsule-type vane tank with clearances under microgravity, Microgravity Science and Technology, 2020. doi.org/10.1007/s12217-019-09773-z

89-19 Tim Dreckmann, Julien Boeuf, Imke-Sonja Ludwig, Jorg Lumkemann, and Jorg Huwyler, Low volume aseptic filling: impact of pump systems on shear stress, European Journal of Pharmeceutics and Biopharmeceutics, in press, 2019. doi:10.1016/j.ejpb.2019.12.006

88-19 V. Amiri Roodan, J. Gomez-Pastora, C. Gonzalez-Fernandez, I.H. Karampelas, E. Bringas, E.P. Furlani, and I. Ortiz, CFD analysis of the generation and manipulation of ferrofluid droplets, TechConnect Briefs, pp. 182-185, 2019. TechConnect World Innovation Conference & Expo, Boston, Massachussetts, USA, June 17-19, 2019.

55-19 Julio Aleman, Sunil K. George, Samuel Herberg, Mahesh Devarasetty, Christopher D. Porada, Aleksander Skardal, and Graça Almeida‐Porada, Deconstructed microfluidic bone marrow on‐a‐chip to study normal and malignant hemopoietic cell–niche interactions, Small, 2019. doi: 10.1002/smll.201902971

37-19 Feng Lin Ng, Miniaturized 3D fibrous scaffold on stereolithography-printed microfluidic perfusion culture, Doctoral Thesis, Nanyang Technological University, Singapore, 2019.

32-19 Jenifer Gómez-Pastora, Ioannis H. Karampelas, Eugenio Bringas, Edward P. Furlani, and Inmaculada Ortiz, Numerical analysis of bead magnetophoresis from flowing blood in a continuous-flow microchannel: Implications to the bead-fluid interactions, Nature: Scientific Reports, Vol. 9, No. 7265, 2019. doi: 10.1038/s41598-019-43827-x

01-19 Jelena Dinic and Vivek Sharma, Computational analysis of self-similar capillary-driven thinning and pinch-off dynamics during dripping using the volume-of-fluid method, Physics of Fluids, Vol. 31, 2019. doi: 10.1063/1.5061715

75-18 Tobias Ladner, Sebastian Odenwald, Kevin Kerls, Gerald Zieres, Adeline Boillon and Julien Bœuf, CFD supported investigation of shear induced by bottom-mounted magnetic stirrer in monoclonal antibody formulation, Pharmaceutical Research, Vol. 35, 2018. doi: 10.1007/s11095-018-2492-4

53-18 Venoos Amiri Roodan, Jenifer Gómez-Pastora, Aditi Verma, Eugenio Bringas, Inmaculada Ortiz and Edward P. Furlani, Computational analysis of magnetic droplet generation and manipulation in microfluidic devices, Proceedings of the 5th International Conference of Fluid Flow, Heat and Mass Transfer, Niagara Falls, Canada, June 7 – 9, 2018; Paper no. 154, 2018. doi: 10.11159/ffhmt18.154

35-18 Jenifer Gómez-Pastora, Cristina González Fernández, Marcos Fallanza, Eugenio Bringas and Inmaculada Ortiz, Flow patterns and mass transfer performance of miscible liquid-liquid flows in various microchannels: Numerical and experimental studies, Chemical Engineering Journal, vol. 344, pp. 487-497, 2018. doi: 10.1016/j.cej.2018.03.110

16-18 P. Schneider, V. Sukhotskiy, T. Siskar, L. Christie and I.H. Karampelas, Additive Manufacturing of Microfluidic Components via Wax Extrusion, Biotech, Biomaterials and Biomedical TechConnect Briefs, vol. 3, pp. 162 – 165, 2018.

15-18 J. Gómez-Pastora, I.H. Karampelas, A.Q. Alorabi, M.D. Tarn, E. Bringas, A. Iles, V.N. Paunov, N. Pamme, E.P. Furlani, I. Ortiz, CFD analysis and experimental validation of magnetic droplet generation and deflection across multilaminar flow streams, Biotech, Biomaterials and Biomedical TechConnect Briefs, vol. 3, pp. 182-185, 2018.

14-18 J. Gómez-Pastora, C. González-Fernández, I.H. Karampelas, E. Bringas, E.P. Furlani, and I. Ortiz, Design of Magnetic Blood Cleansing Microdevices through Experimentally Validated CFD Modeling, Biotech, Biomaterials and Biomedical TechConnect Briefs, vol. 3, pp. 170-173, 2018.

10-18 A. Gupta, I.H. Karampelas, J. Kitting, Numerical modeling of the formation of dynamically configurable L2 lens in a microchannel, Biotech, Biomaterials and Biomedical TechConnect Briefs, Vol. 3, pp. 186 – 189, 2018.

17-17 I.H. Karampelas, J. Gómez-Pastora, M.J. Cowan, E. Bringas, I. Ortiz and E.P. Furlani, Numerical Analysis of Acoustophoretic Discrete Particle Focusing in Microchannels, Biotech, Biomaterials and Biomedical TechConnect Briefs 2017, Vol. 3

16-17 J. Gómez-Pastora, I.H. Karampelas, E. Bringas, E.P. Furlani and I. Ortiz, CFD analysis of particle magnetophoresis in multiphase continuous-flow bioseparators, Biotech, Biomaterials and Biomedical TechConnect Briefs 2017, Vol. 3

15-17 I.H. Karampelas, S. Vader, Z. Vader, V. Sukhotskiy, A. Verma, G. Garg, M. Tong and E.P. Furlani, Drop-on-Demand 3D Metal Printing, Informatics, Electronics and Microsystems TechConnect Briefs 2017, Vol. 4

102-16 J. Brindha, RA.G. Privita Edwina, P.K. Rajesh and P.Rani, “Influence of rheological properties of protein bio-inks on printability: A simulation and validation study,” Materials Today: Proceedings, vol. 3, no.10, pp. 3285-3295, 2016. doi: 10.1016/j.matpr.2016.10.010

99-16 Ioannis H. Karampelas, Kai Liu, Fatema Alali, and Edward P. Furlani, Plasmonic Nanoframes for Photothermal Energy Conversion, J. Phys. Chem. C, 2016, 120 (13), pp 7256–7264

98-16 Jelena Dinic and Vivek Sharma, Drop formation, pinch-off dynamics and liquid transfer of simple and complex fluids, http://meetings.aps.org/link/BAPS.2016.MAR.B53.12, APS March Meeting 2016, Volume 61, Number 2, March 14–18, 2016, Baltimore, Maryland

67-16 Vahid Bazargan and Boris Stoeber, Effect of substrate conductivity on the evaporation of small sessile droplets, PHYSICAL REVIEW E 94, 033103 (2016), doi: 10.1103/PhysRevE.94.033103

57-16 Ioannis Karampelas, Computational analysis of pulsed-laser plasmon-enhanced photothermal energy conversion and nanobubble generation in the nanoscale, PhD Dissertation: Department of Chemical and Biological Engineering, University at Buffalo, State University of New York, July 2016

44-16 Takeshi Sawada et al., Prognostic impact of circulating tumor cell detected using a novel fluidic cell microarray chip system in patients with breast cancer, EBioMedicine, Available online 27 July 2016, doi: 10.1016/j.ebiom.2016.07.027.

39-16 Chien-Hsun Wang, Ho-Lin Tsai, Yu-Che Wu and Weng-Sing Hwang, Investigation of molten metal droplet deposition and solidification for 3D printing techniques, IOP Publishing, J. Micromech. Microeng. 26 (2016) 095012 (14pp), doi: 10.1088/0960-1317/26/9/095012, July 8, 2016

30-16 Ioannis H. Karampelas, Kai Liu and Edward P. Furlani, Plasmonic Nanocages as Photothermal Transducers for Nanobubble Cancer Therapy, Nanotech 2016 Conference & Expo, May 22-25, Washington, DC.

29-16 Scott Vader, Zachary Vader, Ioannis H. Karampelas and Edward P. Furlani, Advances in Magnetohydrodynamic Liquid Metal Jet Printing, Nanotech 2016 Conference & Expo, May 22-25, Washington, DC.

02-16 Stephen D. Hoath (Editor), Fundamentals of Inkjet Printing: The Science of Inkjet and Droplets, ISBN: 978-3-527-33785-9, 472 pages, February 2016 (see chapters 2 and 3 for FLOW-3D results)

125-15 J. Berthier, K.A. Brakke, E.P. Furlani, I.H. Karampelas, V. Poher, D. Gosselin, M. Cubinzolles and P. Pouteau, Whole blood spontaneous capillary flow in narrow V-groove microchannels, Sensors and Actuators B: Chemical, 206, pp. 258-267, 2015.

86-15 Yousub Lee and Dave F. Farson, Simulation of transport phenomena and melt pool shape for multiple layer additive manufacturing, J. Laser Appl. 28, 012006 (2016). doi: 10.2351/1.4935711, published online 2015.

77-15 Ho-Lin Tsai, Weng-Sing Hwang, Jhih-Kai Wang, Wen-Chih Peng and Shin-Hau Chen, Fabrication of Microdots Using Piezoelectric Dispensing Technique for Viscous Fluids, Materials 2015, 8(10), 7006-7016. doi: 10.3390/ma8105355

63-15 Scott Vader, Zachary Vader, Ioannis H. Karampelas and Edward P. Furlani, Magnetohydrodynamic Liquid Metal Jet Printing, TechConnect World Innovation Conference & Expo, Washington, D.C., June 14-17, 2015

46-15 Adwaith Gupta, 3D Printing Multi-Material, Single Printhead Simulation, Advanced Qualification of Additive Manufacturing Materials Workshop, July 20 – 21, 2015, Santa Fe, NM

28-15 Yongqiang Li, Mingzhu Hu, Ling Liu, Yin-Yin Su, Li Duan, and Qi Kang, Study of Capillary Driven Flow in an Interior Corner of Rounded Wall Under Microgravity, Microgravity Science and Technology, June 2015

20-15 Pamela J. Waterman, Diversity in Medical Simulation Applications, Desktop Engineering, May 2015, pp 22-26,

16-15 Saurabh Singh, Ann Junghans, Erik Watkins, Yash Kapoor, Ryan Toomey, and Jaroslaw Majewski, Effects of Fluid Shear Stress on Polyelectrolyte Multilayers by Neutron Scattering Studies, © 2015 American Chemical Society, DOI: 10.1021/acs.langmuir.5b00037, Langmuir 2015, 31, 2870−2878, February 17, 2015

11-15 Cheng-Han Wu and Weng-Sing Hwang, The effect of process condition of the ink-jet printing process on the molten metallic droplet formation through the analysis of fluid propagation direction, Canadian Journal of Physics, 2015. doi: 10.1139/cjp-2014-0259

03-15 Hanchul Cho, Sivasubramanian Somu, Jin Young Lee, Hobin Jeong and Ahmed Busnaina, High-Rate Nanoscale Offset Printing Process Using Directed Assembly and Transfer of Nanomaterials, Adv. Materials, doi: 10.1002/adma.201404769, February 2015

122-14 Albert Chi, Sebastian Curi, Kevin Clayton, David Luciano, Kameron Klauber, Alfredo Alexander-Katz, Sebastián D’hers and Noel M Elman, Rapid Reconstitution Packages (RRPs) implemented by integration of computational fluid dynamics (CFD) and 3D printed microfluidics, Research Gate, doi: 10.1007/s13346-014-0198-7, July 2014

113-14 Cihan Yilmaz, Arif E. Cetin, Georgia Goutzamanidis, Jun Huang, Sivasubramanian Somu, Hatice Altug, Dongguang Wei and Ahmed Busnaina, Three-Dimensional Crystalline and Homogeneous Metallic Nanostructures Using Directed Assembly of Nanoparticles, 10.1021/nn500084g, © 2014 American Chemical Society, April 2014

110-14 Koushik Ponnuru, Jincheng Wu, Preeti Ashok, Emmanuel S. Tzanakakis and Edward P. Furlani, Analysis of Stem Cell Culture Performance in a Microcarrier Bioreactor System, Nanotech, Washington, D.C., June 15-18, 2014

109-14 Ioannis H. Karampelas, Young Hwa Kim and Edward P. Furlani, Numerical Analysis of Laser Induced Photothermal Effects using Colloidal Plasmonic Nanostructures, Nanotech, Washington, D.C., June 15-18, 2014

108-14 Chenxu Liu, Xiaozheng Xue and Edward P. Furlani, Numerical Analysis of Fully-Coupled Particle-Fluid Transport and Free-Flow Magnetophoretic Sorting in Microfluidic Systems, Nanotech, Washington, D.C., June 15-18, 2014

95-14 Cheng-Han Wu, Weng-Sing Hwang, The effect of the echo-time of a bipolar pulse waveform on molten metallic droplet formation by squeeze mode piezoelectric inkjet printing, Accepted November 2014, Microelectronics Reliability (2014) , © 2014 Elsevier Ltd. All rights reserved.

61-14 Chenxu Liu, A Computational Model for Predicting Fully-Coupled Particle-Fluid Dynamics and Self-Assembly for Magnetic Particle Applications, Master’s Thesis: State University of New York at Buffalo, 2014, 75 pages; 1561583, http://gradworks.umi.com/15/61/1561583.html

41-14 Albert Chi, Sebastian Curi, Kevin Clayton, David Luciano, Kameron Klauber, Alfredo Alexander-Katz, Sebastian D’hers, and Noel M. Elman, Rapid Reconstitution Packages (RRPs) implemented by integration of computational fluid dynamics (CFD) and 3D printed microfluidics, Drug Deliv. and Transl. Res., DOI 10.1007/s13346-014-0198-7, # Controlled Release Society 2014. Available for purchase online at SpringerLink.

21-14 Suk-Hee Park, Ung Hyun Koh, Mina Kim, Dong-Yol Yang, Kahp-Yang Suh and Jennifer Hyunjong Shin, Hierarchical multilayer assembly of an ordered nanofibrous scaffold via thermal fusion bonding, Biofabrication 6 (2014) 024107 (10pp), doi:10.1088/1758-5082/6/2/024107, IOP Publishing, 2014. Available for purchase online at IOP.

17-14 Vahid Bazargan, Effect of substrate cooling and droplet shape and composition on the droplet evaporation and the deposition of particles, Ph.D. Thesis: Department of Mechanical Engineering, The University of British Columbia, March 2014, © Vahid Bazargan, 2014

73-13 Oliver G. Harlen, J. Rafael Castrejón-Pita, and Arturo Castrejon-Pita, Asymmetric Detachment from Angled Nozzles Plates in Drop-on Demand Inkjet Printing, NIP & Digital Fabrication Conference, 2013 International Conference on Digital Printing Technologies. Pages 253-549, pp. 277-280(4)

63-13 Fatema Alali, Ioannis H. Karampelas, Young Hwa Kim, and Edward P. Furlani, Photonic and Thermofluidic Analysis of Colloidal Plasmonic Nanorings and Nanotori for Pulsed-Laser Photothermal Applications, J. Phys. Chem. C, Article ASAP, DOI: 10.1021/jp406986y, Copyright © 2013 American Chemical Society, September 2013.

25-13 Sudhir Srivastava, Theo Driessen, Roger Jeurissen, Herma Wijshoff, and Federico Toschi, Lattice Boltzmann Method to Study the Contraction of a Viscous Ligament, International Journal of Modern Physics © World Scientific Publishing Company, May 2013.

11-13 Li-Chieh Hsu, Yong-Jhih Chen, Jia-Huang Liou, Numerical Investigation in the Factors on the Pool Boiling, Applied Mechanics and Materials Vol. 311 (2013) pp 456-461, © (2013) Trans Tech Publications, Switzerland, doi:10.4028/www.scientific.net/AMM.311.456. Available for purchase online at Scientific.Net.

10-13 Pamela J. Waterman, CFD: Shaping the Medical World, Desktop Engineering, April 2013. Full article available online at Desktop Engineering.

90-12 Charles R. Ortloff and Martin Vogel, Spray Cooling Heat Transfer- Test and CFD Analysis, Electronics Cooling, June 2012. Available online at Electronics Cooling.

79-12 Daniel Parsaoran Siregar, Numerical simulation of evaporation and absorption of inkjet printed droplets, Ph.D. Thesis: Technische Universiteit Eindhoven, September 18, 2012, Copyright 2012 by D.P. Siregar, ISBN: 978-90-386-3190-5.

71-12 Jong-hyeon Chang, Kyu-Dong Jung, Eunsung Lee, Minseog Choi, Seungwan Lee, and Woonbae Kim, Varifocal liquid lens based on microelectrofluidic technology, Optics Letters, Vol. 37, Issue 21, pp. 4377-4379 (2012) http://dx.doi.org/10.1364/OL.37.004377

70-12 Jong-hyeon Chang, Kyu-Dong Jung, Eunsung Lee, Minseog Choi, and Seunwan Lee, Microelectrofluidic Iris for Variable Aperture, Proc. SPIE 8252, MOEMS and Miniaturized Systems XI, 82520O (February 9, 2012); doi:10.1117/12.906587

69-12 Jong-hyeon Chang, Eunsung Lee, Kyu-Dong Jung, Seungwan Lee, Minseog Choi, and Woonbae Kim, Microelectrofluidic Lens for Variable Curvature, Proc. SPIE 8486, Current Developments in Lens Design and Optical Engineering XIII, 84860X (October 11, 2012); doi:10.1117/12.925852.

61-12 Biddut Bhattacharjee, Study of Droplet Splitting in an Electrowetting Based Digital Microfluidic System, Thesis: Doctor of Philosophy in the College of Graduate Studies (Applied Sciences), The University of British Columbia, September 2012, © Biddut Bhattacharjee.

54-12 Edward P. Furlani, Anthony Nunez, Gianmarco Vizzeri, Modeling Fluid Structure-Interactions for Biomechanical Analysis of the Human Eye, Nanotech Conference & Expo, June 18-21, 2012, Santa Clara, CA.

53-12 Xinyun Wu, Richard D. Oleschuk and Natalie M. Cann, Characterization of microstructured fibre emitters in pursuit of improved nano electrospray ionization performance, The Royal Society of Chemistry 2012, http://pubs.rsc.org, DOI: 10.1039/c2an35249d, May 2012

25-12 Edward P. Furlani, Ioannis H. Karampelas and Qian Xie, Analysis of Pulsed Laser Plasmon-assisted Photothermal Heating and Bubble Generation at the Nanoscale, Lab on a Chip, 10.1039/C2LC40495H, Received 01 May 2012, Accepted 07 Jun 2012. First published on the web 13 Jun 2012.

22-12 R.A. Sultanov, D. Guster, Numerical Modeling and Simulations of Pulsatile Human Blood Flow in Different 3D-Geometries, Book chapter #21 in Fluid Dynamics, Computational Modeling and Applications (2012), ISBN: 978-953-51-0052-2, p. 475 [18 pages]. Available online at INTECH.

21-12 Guo-Wei Huang, Tzu-Yi Hung, and Chin-Tai Chen, Design, Simulation, and Verification of Fluidic Light-Guide Chips with Various Geometries of Micro Polymer Channels, NEMS 2012, Kyoto, Japan, March 5-8, 2012. Available for purchase online at IEEE.

103-11 Suk-Hee Park, Development of Three-Dimensional Scaffolds containing Electrospun Nanofibers and their Applications to Tissue Regeneration, Ph.D. Thesis: School of Mechanical, Aersospace and Systems Engineering, Division of Mechanical Engineering, KAIST, 2011.

81-11 Xinyun Wu, Modeling and Characterization of Microfabricated Emitters-In Pursuit of Improved ESI-MS Performance, thesis: Department of Chemistry, Queen’s University, December 2011, Copyright © Xinyun Wu, 2011

77-11 Ge Bai, W. Thomas Leach, Computational fluid dynamics (CFD) insights into agitation stress methods in biopharmaceutical development, International Journal of Pharmaceutics, Available online 8 December 2011, ISSN 0378-5173, 10.1016/j.ijpharm.2011.11.044. Available online at SciVerse.

72-11 M.R. Barkhudarov, C.W. Hirt, D. Milano, and G. Wei, Comments on a Comparison of CFD Software for Microfluidic Applications, Flow Science Technical Note #93, FSI-11-TN93, December 2011

45-11 Chang-Wei Kang, Jiak Kwang Tan, Lunsheng Pan, Cheng Yee Low and Ahmed Jaffar, Numerical and experimental investigations of splat geometric characteristics during oblique impact of plasma spraying, Applied Surface Science, In Press, Corrected Proof, Available online 20 July 2011, ISSN 0169-4332, DOI: 10.1016/j.apsusc.2011.06.081. Available to purchase online at SciVers

33-11 Edward P. Furlani, Mark T. Swihart, Natalia Litchinitser, Christopher N. Delametter and Melissa Carter, Modeling Nanoscale Plasmon-assisted Bubble Nucleation and Applications, Nanotech Conference and Expo 2011, Boston, MA, June 13-16, 2011

32-11 Lu, Cong and Mills, James K., Three cell separation design for realizing automatic cell injection, Complex Medical Engineering (CME), 2011 IEEE/ICME, pp: 599 – 603, Harbin, China, 10.1109/ICCME.2011.5876811, June 2011. Available online at IEEEXplore.

25-11 Issam M. Bahadur, James K. Mills, Fluidic vacuum-based biological cell holding device with piezoelectrically induced vibration, Complex Medical Engineering (CME), 2011 IEEE/ICME International Conference on, 22-25 May 2011, pp: 85 – 90, Harbin, China. Available online at: IEEE Xplore.

14-11 Edward P. Furlani, Roshni Biswas, Alexander N. Cartwright and Natalia M. Litchinitser, Antiresonant guiding optofluidic biosensor, doi:10.1016/j.optcom.2011.04.014, Optics Communication, April 2011

05-11 Hyeju Eom and Keun Park, Integrated numerical analysis to evaluate replication characteristics of micro channels in a locally heated mold by selective induction, International Journal of Precision Engineering and Manufacturing, Volume 12, Number 1, 53-60, DOI: 10.1007/s12541-011-0007-x, 2011. Available online at: SpringerLink.

70-10 I.N. Volnov, V.S. Nagornyi, Modeling Processes for Generation of Streams of Monodispersed Fluid Droplets in Electro-inkjet Applications, Science and Technology News, St. Petersburg State Polytechnic University, 4, pp 294-300, 2010. In Russian.

62-10 F. Mobadersani, M. Eskandarzade, S. Azizi and S. Abbasnezhad, Effect of Ambient Pressure on Bubble Growth in Micro-Channel and Its Pumping Effect, ESDA2010-24436, pp. 577-584, doi:10.1115/ESDA2010-24436, ASME 2010 10th Biennial Conference on Engineering Systems Design and Analysis (ESDA2010), Istanbul, Turkey, July 12–14, 2010. Available online at the ASME Digital Library.

58-10 Tsung-Yi Ho, Jun Zeng, and Chakrabarty, K, Digital microfluidic biochips: A vision for functional diversity and more than moore, Computer-Aided Design (ICCAD), 2010 IEEE/ACM International Conference on, DOI: 10.1109/ICCAD.2010.5654199, © IEEE, November 2010. Available online at IEEE Explore.

51-10 Regina Bleul, Marion Ritzi-Lehnert, Julian Höth, Nico Scharpfenecker, Ines Frese, Dominik Düchs, Sabine Brunklaus, Thomas E. Hansen-Hagge, Franz-Josef Meyer-Almes, Klaus S. Drese, Compact, cost-efficient microfluidics-based stopped-flow device, Anal Bioanal Chem, DOI 10.1007/s00216-010-4446-5, Available online at Springer, November 2010

22-10 Krishendu Chakrabarty, Richard B. Fair and Jun Zeng, Design Tools for Digital Microfluidic Biochips Toward Functional Diversification and More than Moore, IEEE Transactions on Computer-Aided Design of Integrated Circuits and Systems, Vol. 29, No. 7, July 2010

14-10 E. P. Furlani and M. S. Hanchak, Nonlinear analysis of the deformation and breakup of viscous microjets using the method of lines, International Journal for Numerical Methods in Fluids (2010), © 2010 John Wiley & Sons, Ltd., Published online in Wiley InterScience. DOI: 10.1002/fld.2205

55-09 R.A. Sultanov, and D. Guster, Computer simulations of pulsatile human blood flow through 3D models of the human aortic arch, vessels of simple geometry and a bifurcated artery, Proceedings of the 31st Annual International Conference of the IEEE EMBS (Engineering in Medicine and Biology Society), Minneapolis, September 2-6, 2009, p.p. 4704-4710.

30-09 Anurag Chandorkar and Shayan Palit, Simulation of Droplet Dynamics and Mixing in Microfluidic Devices using a VOF-Based Method, Sensors & Transducers journal, ISSN 1726-5479 © 2009 by IFSA, Vol.7, Special Issue “MEMS: From Micro Devices to Wireless Systems,” October 2009, pp. 136-149.

13-09 E.P. Furlani, M.C. Carter, Analysis of an Electrostatically Actuated MEMS Drop Ejector, Presented at Nanotech Conference & Expo 2009, Houston, Texas, USA, May 3-7, 2009

12-09 A. Chandorkar, S. Palit, Simulation of Droplet-Based Microfluidics Devices Using a Volume-of-Fluid Approach, Presented at Nanotech Conference & Expo 2009, Houston, Texas, USA, May 3-7, 2009

3-09 Christopher N. Delametter, FLOW-3D Speeds MEMS Inkjet Development, Desktop Engineering, January 2009

42-08 Tien-Li Chang, Jung-Chang Wang, Chun-Chi Chen, Ya-Wei Lee, Ta-Hsin Chou, A non-fluorine mold release agent for Ni stamp in nanoimprint process, Microelectronic Engineering 85 (2008) 1608–1612

26-08 Pamela J. Waterman, First-Pass CFD Analyses – Part 2, Desktop Engineering, November 2008

09-08 M. Ren and H. Wijshoff, Thermal effect on the penetration of an ink droplet onto a porous medium, Proc. Eurotherm2008 MNH, 1 (2008)

04-08 Delametter, Christopher N., MEMS development in less than half the time, Small Times, Online Edition, May 2008

02-08 Renat A. Sultanov, Dennis Guster, Brent Engelbrekt and Richard Blankenbecler, 3D Computer Simulations of Pulsatile Human Blood Flows in Vessels and in the Aortic Arch – Investigation of Non-Newtonian Characteristics of Human Blood, The Journal of Computational Physics, arXiv:0802.2362v1 [physics.comp-ph], February 2008

01-08 Herman Wijshoff, thesis: University of Twente, Structure- and fluid dynamics in piezo inkjet printheads, ISBN 978-90-365-2582-4, Venlo, The Netherlands January 2008.

30-07 A. K. Sen, J. Darabi, and D. R. Knapp, Simulation and parametric study of a novel multi-spray emitter for ESI–MS applications, Microfluidics and Nanofluidics, Volume 3, Number 3, June 2007, pp. 283-298(16)

28-07 Dan Soltman and Vivek Subramanian, Inkjet-Printed Line Morphologies and Temperature Control of the Coffee Ring Effect, Langmuir; 2008; ASAP Web Release Date: 16-Jan-2008; (Research Article) DOI: 10.1021/la7026847

23-07 A K Sen and J Darabi, Droplet ejection performance of a monolithic thermal inkjet print head, Journal of Micromechanical and Microengineering,vol.17, pp.1420-1427 (2007) doi:10.1088/0960-1317/17/8/002; Abstract only.

18-07 Herman Wisjhoff, Better Printheads Via Simulation, Desktop Engineering, October 2007, Vol. 13, Issue 2

17-07 Jos de Jong, Ph.D. Thesis: University of Twente, Air entrapment in piezo inkjet printing, ISBN 978-90-365-2483-4, April 2007

15-07 Krishnendu Chakrabarty and Jun Zeng, (Ed.), Design Automation Methods and Tools for Microfluidics-Based Biochips, Springer, September 2006.

14-07 Fei Su and Jun Zeng, Computer-aided design and test for digital microfluidics, IEEE Design & Test of Computers, 24(1), 2007, 60-70.

13-07 Jun Zeng, Modeling and simulation of electrified droplets and its application to computer-aided design of digital microfluidics, IEEE Transactions on Computer-Aided Design of Integrated Circuits and Systems, 25(2), 2006, 224-233.

12-07 Krishnendu Chakrabarty and Jun Zeng, (2005), Automated top-down design for microfluidic biochips, ACM Journal on Emerging Technologies in Computing Systems, 1(3), 2005, 186–223.

01-07 Wijshoff, Herman, Drop formation mechanisms in piezo-acoustic inkjet, NSTI-Nanotech 2007, ISBN 1420061844 Vol. 3, 2007)

23-06 John J. Uebbing, Stephan Hengstler, Dale Schroeder, Shalini Venkatesh, and Rick Haven, Heat and Fluid Flow in an Optical Switch Bubble, Journal of Microelectromechanical Systems, Vol. 15, No. 6, December 2006

21-06 Wijshoff, Herman, Manipulating Drop Formation in Piezo Acoustic Inkjet, Proc. IS&T’s NIP22, 79 (2006)

20-06 J. de Jong, H. Reinten, M. van den Berg, H. Wijshoff, M. Versluis, G. de Bruin, A. Prosperetti and D. Lohse, Air entrapment in piezo-driven inkjet printheads, J. Acoust. Soc. Am. 120(3), 1257 (2006)

11-06 A. K. Sen, J. Darabi, D. R. Knapp and J. Liu, Modeling and Characterization of a Carbon Fiber Emitter for Electrospray Ionization, 1 MEMS and Microsystems Laboratory, Department of Mechanical Engineering, University of South Carolina, 300 Main Street, Columbia, SC 29208, USA, 2 Department of Pharmacology, Medical University of South Carolina, Charleston, SC

5-06 E. P. Furlani, B. G. Price, G. Hawkins, and A. G. Lopez, Thermally Induced Marangoni Instability of Liquid Microjets with Application to Continuous Inkjet Printing, Proceedings of NSTI Nanotech Conference 2006, Vol. 2, pp 534-537.

28-05 O B Fawehinmi, P H Gaskell, P K Jimack, N Kapur, and H M Thompson, A combined experimental and computational fluid dynamics analysis of the dynamics of drop formation, May 2005. DOI: 10.1243/095440605X31788

5-05 E. P. Furlani, Thermal Modulation and Instability of Newtonian Liquid Microjets, presented at Nanotech 2005, Anaheim, CA, May 8-12, 2005.

1-05 C.W. Hirt, Electro-Hydrodynamics of Semi-Conductive Fluids: With Application to Electro-Spraying, Flow Science Technical Note #70, FSI-05-TN70

19-04 G. F. Yao, Modeling of Electroosmosis Without Resolving Physics Inside a Electric Double Layer, Flow Science Technical Note (FSI-04-TN69)

12-04 Jun Zeng and Tom Korsmeyer, Principles of Droplet Electrohydrodynamics for Lab-on-a-Chip, Lab. Chip. Journal, 2004, 4(4), 265-277

9-04 Constantine N. Anagnostopoulos, James M. Chwalek, Christopher N. Delametter, Gilbert A. Hawkins, David L. Jeanmaire, John A. Lebens, Ali Lopez, and David P. Trauernicht, Micro-Jet Nozzle Array for Precise Droplet Metering and Steering Having Increased Droplet Deflection, Proceedings of the 12th International Conference on Solid State Sensors, Actuators and Microsystems, sponsored by IEEE, Boston, June 8-12, 2003, pp. 368-71

8-04 Christopher N. Delametter, David P. Trauernicht, James M. Chwalek, Novel Microfluidic Jet Deflection – Significant Modeling Challenge with Great Application Potential, Technical Proceedings of the 2002 International Conference on Modeling and Simulation of Microsystems sponsored by NSTI, San Juan, Puerto Rico, April 21-25, 2002, pp. 44-47

6-04 D. Vadillo*, G. Desie**, A Soucemarianadin*, Spreading Behavior of Single and Multiple Drops, *Laboratoire des Ecoulements Geophysiques et Industriels (LEGI), and **AGFA-Gevaert Group N.V., XXI ICTAM, 15-21 August 2004, Warsaw, Poland

2-04 Herman Wijshoff, Free Surface Flow and Acousto-Elastic Interaction in Piezo Inkjet, Nanotech 2004, sponsored by the Nano Science & Technology Institute, Boston, MA, March 2004

30-03 D Souders, I Khan and GF Yao, Alessandro Incognito, and Matteo Corrado, A Numerical Model for Simulation of Combined Electroosmotic and Pressure Driven Flow in Microdevices, 7th International Symposium on Fluid Control, Measurement and Visualization

27-03 Jun Zeng, Daniel Sobek and Tom Korsmeyer, Electro-Hydrodynamic Modeling of Electrospray Ionization – CAD for a µFluidic Device-Mass Spectrometer Interface, Agilent Technologies Inc, paper presented at Transducers 2003, June 03 Boston (note: Reference #10 is to FLOW-3D)

17-03 John Uebbing, Switching Fiber-optic Circuits with Microscopic Bubbles, Sensors Magazine, May 2003, Vol 20, No 5, p 36-42

16-03 CFD Speeds Development of MEMS-based Printing Technology, MicroNano Magazine, June 2003, Vol 8, No 6, p 16

3-03 Simulation Speeds Design of Microfluidic Medical Devices, R&D Magazine, March 2003, pp 18-19

1-03 Simulations Help Microscopic Bubbles Switch Fiber-Optic Circuits, Agilent Technologies, Fiberoptic Product News, January 2003, pp 22-23

27-02 Feng, James Q., A General Fluid Dynamic Analysis of Drop Ejection in Drop-on-Demand Ink Jet Devices, Journal of Imaging Science and Technology®, Volume 46, Number 5, September/October 2002

1-02 Feixia Pan, Joel Kubby, and Jingkuang Chen, Numerical Simulation of Fluid Structure Interaction in a MEMS Diaphragm Drop Ejector, Xerox Wilson Research Center, Institute of Physics Publishing, Journal of Micromechanics and Microengineering, 12 (2002), PII: SO960-1317(02)27439-2, pp. 70-76

48-01 Rainer Gruber, Radial Mass Transfer Enhancement in Bubble-Train Flow, PhD thesis in Engineering Sciences, Rheinisch- Westf alischen Technische Hochschule Aachen, December 2001.

34-01 Furlani, E.P., Delametter, C.N., Chwalek, J.M., and Trauernicht, D., Surface Tension Induced Instability of Viscous Liquid Jets, Fourth International Conference on Modeling and Simulation of Microsystems, April 2001

12-01 C. N. Delametter, Eastman Kodak Company, Micro Resolution, Mechanical Engineering, Col 123/No 7, July 2001, pp 70-72

11-01 C. N. Delametter, Eastman Kodak Company, Surface Tension Induced Instability of Viscous Liquid Jets, Technical Proceeding of the Fourth International Conference on Modeling and Simulation of Microsystems, April 2001

9-01 Aman Khan, Unipath Limited Research and Development, Effects of Reynolds Number on Surface Rolling in Small Drops, PVP-Col 431, Emerging Technologies for Fluids, Structures and Fluids, Structures and Fluid Structure Interaction — 2001

2-00 Narayan V. Deshpande, Significance of Inertance and Resistance in Fluidics of Thermal Ink-Jet Transducers, Journal of Imaging Science and Technology, Volume 40, Number 5, Sept./Oct. 1996, pp.457-461

4-98 D. Deitz, Connecting the Dots with CFD, Mechanical Engineering Magazine, pp. 90-91, March 1998

14-94 M. P. O’Hare, N. V. Deshpande, and D. J. Drake, Drop Generation Processes in TIJ Printheads, Xerox Corporation, Adv. Imaging Business Unit, IS&T’s Tenth International Congress on Advances in Non-Impact Printing, Tech. 1994

14-92 Asai, A.,Three-Dimensional Calculation of Bubble Growth and Drop Ejection in a Bubble Jet Printer, Journal of Fluids Engineering Vol. 114 December 1992:638-641

Coating Bibliography

아래는 코팅 참고 문헌의 기술 문서 모음입니다.
이 모든 논문은 FLOW-3D 결과를 포함하고 있습니다. FLOW-3D를 사용하여 코팅 공정을 성공적으로 시뮬레이션 하는 방법에 대해 자세히 알아보십시오.

Coating Bibliography

2024년 11월 20일 Update

98-24 Fabiano I. Indicatti, Bo Cheng, Michael Rädler, Elisabeth Stammen, Klaus Dilger, Experimental and numerical investigation of the squeegee process during stencil printing of thick adhesive sealings, The Journal of Adhesion, 2024. doi.org/10.1080/00218464.2024.2356105

130-22 Md Didarul Islam, Himendra Perera, Benjamin Black, Matthew Phillips, Muh-Jang Chen, Greyson Hodges, Allyce Jackman, Yuxuan Liu, Chang-Jin Kim, Mohammed Zikry, Saad Khan, Yong Zhu, Mark Pankow, Jong Eun Ryu, Template-free scalable fabrication of linearly periodic microstructures by controlling ribbing defects phenomenon in forward roll coating for multifunctional applications, Advanced Materials Interfaces, 9.27; 2201237, 2022. doi.org/10.1002/admi.202201237

03-21 Delong Jia, Peng Yi, Yancong Liu, Jiawei Sun, Shengbo Yue, Qi Zhao, Effect of laser textured groove wall interface on molybdenum coating diffusion and metallurgical bonding, Surface and Coatings Technology, 405; 126561, 2021. doi.org/10.1016/j.surfcoat.2020.126561

50-19 Peng Yi, Delong Jia, Xianghua Zhan, Pengun Xu, and Javad Mostaghimi, Coating solidification mechanism during plasma-sprayed filling the laser textured grooves, International Journal of Heat and Mass Transfer, Vol. 142, 2019. doi:10.1016/j.ijheatmasstransfer.2019.118451

85-18 Zia Jang, Oliver Litfin and Antonio Delgado, A semi-analytical approach for prediction of volume flow rate in nip-fed reverse roll coating process, Proceedings in Applied Mathematics and Mechanics, Vol. 18, no. 1, Special Issue: 89^th Annual Meeting of the International Association of Applied Mathematics and Mechanics, 2018. doi: 10.1002/pamm.201800317

80-14 Hiroaki Koyama, Kazuhiro Fukada, Yoshitaka Murakami, Satoshi Inoue, and Tatsuya Shimoda, Investigation of Roll-to-Sheet Imprinting for the Fabrication of Thin-film Transistor Electrodes, IEICE TRAN, ELECTRON, VOL.E97-C, NO.11, November 2014

46-14 Isabell Vogeler, Andreas Olbers, Bettina Willinger and Antonio Delgado, Numerical investigation of the onset of air entrainment in forward roll coating, 17th International Coating Science and Technology Symposium September 7-10, 2014 San Diego, CA, USA

17-12 Chi-Feng Lin, Bo-Kai Wang, Carlos Tiu and Ta-Jo Liu, On the Pinning of Downstream Meniscus for Slot Die Coating, Advances in Polymer Technology, Vol. 00, No. 0, 1-9 (2012) © 2012 Wiley Periodicals, Inc. Available online at Wiley.

01-11 Reid Chesterfield, Andrew Johnson, Charlie Lang, Matthew Stainer, and Jonathan Ziebarth, Solution-Coating Technology for AMOLED Displays, Information Display Magazine, 1/11 0362-0972/01/2011-024 © SID 2011.

61-09 Yi-Rong Chang, Chi-Feng Lin and Ta-Jo Liu, Start-up of slot die coating, Polymer Engineering and Science, Vol. 49, pp. 1158-1167, 2009. doi:10.1002/pen.21360

26-06 James M. Brethour, 3-D transient simulation of viscoelastic coating flows, 13th International Coating Science and Technology Symposium, September 2006, Denver, Colorado

19-06 Ivosevic, M., Cairncross, R. A., and Knight, R., 3D Predictions of Thermally Sprayed Polymer Splats Modeling Particle Acceleration, Heating and Deformation on Impact with a Flat Substrate, Int. J. of Heat and Mass Transfer, 49, pp. 3285 – 3297, 2006

9-06 M. Ivosevic, R. A. Cairncross, R. Knight, T. E. Twardowski, V. Gupta, Drexel University, Philadelphia, PA; J. A. Baldoni, Duke University, Durham, NC, Effect of Substrate Roughness on Splatting Behavior of HVOF Sprayed Polymer Particles Modeling and Experiments, International Thermal Spray Conference, Seattle, WA, May 2006.

26-05 Ivosevic, M., Cairncross, R. A., Knight, R., Impact Modeling of Thermally Sprayed Polymer Particles, Proc. International Thermal Spray Conference [ITSC-2005], Eds., DVS/IIW/ASM-TSS, Basel, Switzerland, May 2005.

11-05 Brethour, J., Simulation of Viscoelastic Coating Flows with a Volume-of-fluid Technique, in Proceedings of the 6th European Coating Symposium, Bradford, UK, 2005

1-05 C.W. Hirt, Electro-Hydrodynamics of Semi-Conductive Fluids: With Application to Electro-Spraying, Flow Science Technical Note #70, FSI-05-TN70

38-04 K.H. Ho and Y.Y. Zhao, Modelling thermal development of liquid metal flow on rotating disc in centrifugal atomisation, Materials Science and Engineering, A365, pp. 336-340, 2004. doi:10.1016/j.msea.2003.09.044

30-04 M. Ivosevic, R.A. Cairncross, and R. Knight, Impact Modeling of HVOF Sprayed Polymer Particles, Presented at the 12th International Coating Science and Technology Symposium, Rochester, New York, September 23-25, 2004

29-04 J.M. Brethour and C.W. Hirt, Stains Arising from Dried Liquid Drops, Presented at the 12th International Coating Science and Technology Symposium, Rochester, New York, September 23-25, 2004

20-03 James Brethour, Filling and Emptying of Gravure Cells–A CFD Analysis, Convertech Pacific October 2002, Vol. 10, No 4, p 34-37

4-03 M. Toivakka, Numerical Investigation of Droplet Impact Spreading in Spray Coating of Paper, In Proceedings of 2003 TAPPI 8th Advanced Coating Fundamentals Symposium, TAPPI Press, Atlanta, 2003

28-02 J.M. Brethour and H. Benkreira, Filling and Emptying of Gravure Cells—Experiment and CFD Comparison, 11th International Coating Science and Technology Symposium, September 23-25, 2002, Minneapolis, Minnesota

22-02 Hirt, C.W., and Brethour, J.M., Contact Line on Rough Surfaces with Application to Air Entrainment, Presented at the 11th International Coating Science and Technology Symposium, September 23-25, 2002, Minneapolis, Minnesota. Unpublished.

17-01 J. M. Brethour, C. W. Hirt, Moving Contact Lines on Rough Surfaces, 4th European Coating Symposium, 2001, Belgium

16-01 J. M. Brethour, Filling and Emptying of Gravure Cells–-A CFD Analysis, proceedings of the 4th European Coating Symposium 2001, October 1-4, 2001, Brussels, Belgium

26-00 Ronald H. Miller and Gary S. Strumolo, A Self-Consistent Transient Paint Simulation, Proceedings of IMEC2000: 2000 ASME International Mechanical Engineering Congress and Exposition, November 2000, Orlando, Florida

6-99 C. W. Hirt, Direct Computation of Dynamic Contact Angles and Contact Lines, ECC99 Coating Conference, Erlangen, Germany (FSI-99-00-2), Sept. 1999

7-98 J. E. Richardson and Y. Becker, Three-Dimensional Simulation of Slot Coating Edge Effects, Flow Science Inc, and Polaroid Corporation, presented at the 9th International Coating Science and Technology Symposium, Newark, DE, May 18-20, 1998

6-98 C. W. Hirt and E. Choinski, Simulation of the Wet-Start Process in Slot Coating, Flow Science Inc, and Polaroid Corporation, presented at the 9th International Coating Science and Technology Symposium, Newark, DE, May 18-20, 1998

3-97 C. W. Hirt and J. E. Richardson of Flow Science Inc, and K.S. Chen, Sandia National Laboratory, Simulation of Transient and Three-Dimensional Coating Flows Using a Volume-of-Fluid Technique, presented at the 50th Annual Conference of the Society for Imaging and Science Technology, Boston, MA 18-23 May 1997

2-96 C. W. Hirt, K. S. Chen, Simulation of Slide-Coating Flows Using a Fixed Grid and a Volume-of-Fluid Front-Tracking Technique, presented a the 8th International Coating Process Science & Technology Symposium, February 25-29, 1996, New Orleans, LA

Metal Casting Bibliography

다음은 금속 주조 참고 문헌의 기술 문서 모음입니다.
이 모든 논문은 FLOW-3D CAST 결과를 포함하고 있습니다. FLOW-3D CAST 를 사용하여 금속 주조 산업의 어플리케이션을 성공적으로 시뮬레이션 하는 방법에 대해 자세히 알아보십시오.

2024년 11월 20일 Update

93-24 Benedict Baumann, Andreas Kessler, Claudia Dommaschk, Gotthard Wolf , Influence of filter structure and casting system on filtration efficiency in aluminum mold casting, Multifunctional Ceramic Filter Systems for Metal Melt Filtration, Eds. C.G. Aneziris, H. Biermann, Springer Series in Materials Science, 337; 2024. doi.org/10.1007/978-3-031-40930-1_28

87-24 Rahul Jayakumar, T.P.D. Rajan, Sivaraman Savithri, A GPU based accelerated solver for simulation of heat transfer during metal casting process, Modelling and Simulation in Materials Science and Engineering, 32.5; 055013, 2024. doi.org/10.1088/1361-651X/ad4406

46-24 Masyrukan, Irwan Mawarda, Sunardi Wiyono, Bibit Sugito, Ummi Kultsum, Dessy Ade Pratiwi, Desi Gustiani, Nur Annisa Istiqamah, The effect of differences in in-gate diameter size on the structure and mechanical properties of aluminum (Al) castings in pipe products with a red sand mold, AIP Conference Proceedings, 2838.1; 2024. doi.org/10.1063/5.0185773

43-24 German Alberto Barragán De Los Rios, Silvio Andrés Salazar Martínez, Emigdio Mendoza Fandiño, Patricia Fernández-Morales, Numerical simulation of aluminum foams by space holder infiltration, International Journal of Metalcasting, 2024. doi.org/10.1007/s40962-024-01287-8

40-24 Bin Zhang, Gary P. Grealy, Thermomechanical modeling on AirSlip® billet DC casting of high-strength crack-prone aluminum alloys, Light Metals 2024, Eds. S. Wagstaff, pp. 1015-1025, 2024. doi.org/10.1007/978-3-031-50308-5_128

35-24 Balaji Chandrakanth, Ved Prakash, Adwaita Maiti, Diya Mukherjee, Development of triply periodic minimal surface (TPMS) inspired structured cast iron foams through casting route, International Journal of Metalcasting, 2024. doi.org/10.1007/s40962-023-01247-8

19-24 Diya Mukherjee, Himadri Roy, Balaji Chandrakanth, Nilrudra Mandal, Sudip Kumar Samanta, Manidipto Mukherjee, Enhancing properties of Al-Zn-Mg-Cu alloy through microalloying and heat treatment, Materials Chemistry and Physics, 314; 128881, 2024. doi.org/10.1016/j.matchemphys.2024.128881

181-23 Daichi Minamide, Ken’ichi Yano, Masahiro Sano, Takahiro Aoki, Overflow design system to decrease gas defects considering the direction of molten metal flow, 3rd International Conference on Electrical, Computer, Communications and Mechatronics Engineering (ICECCME), pp. 1-6, 2023. doi.org/10.1109/ICECCME57830.2023.10253413

102-23 Daichi Minamide, Ken’ichi Yano, Masahiro Sano, Takahiro Aoki, Automatic design of overflow system for preventing gas defects by considering the direction of molten metal flow, Computer-Aided Design, 163; 103586, 2023. doi.org/10.1016/j.cad.2023.103586

87-23 Prosenjit Das, Optimisation of melt pouring temperature and low superheat casting of Al-15Mg2Si-4.5Si composite, International Journal of Cast Metals Research, 36.1-3; 2023. doi.org/10.1080/13640461.2023.2211895

60-23 Yuanhao Gu, Feng Wang, Jian Jiao, Zhi Wang, Le Zhou, Pingli Mao, Zheng Liu, Study on semisolid rheo-diecasting process, microstructure and mechanical properties of Mg-6Al-1Ca-0.5Sb alloy with high solid fraction, International Journal of Metalcasting, 2023. doi.org/10.1007/s40962-023-01001-0

48-23 Patricia Fernández‑Morales, Lauramaría Echeverrí, Emigdio Mendoza Fandiño, Alejandro Alberto Zuleta Gil, Replication casting and additive manufacturing for fabrication of cellular aluminum with periodic topology: optimization by CFD simulation, The International Journal of Advanced Manufacturing Technology, 26; pp. 1789-1797, 2023. doi.org/10.1007/s00170-023-11124-7

45-23 Daniel Martinez, Philip King, Santosh Reddy Sama, Jay Sim, Hakan Toykoc, Guha Manogharan, Effect of freezing range on reducing casting defects through 3D sand-printed mold designs, The International Journal of Advanced Manufacturing Technology, 2023. doi.org/10.1007/s00170-023-11112-x

38-23 Emanuele Pagone, Christopher Jones, John Forde, William Shaw, Mark Jolly, Konstantinos Salonitis, Defect minimization in vacuum-assisted plaster mould investment casting through simulation of high-value aluminium alloy components, TMS 2023: Light Metals, pp. 1078-1086, 2023.

33-23 Philip King, Guha Manogharan, Novel experimental method for metal flow analysis using open molds for sand casting, International Journal of Metalcasting, 2023. doi.org/10.1007/s40962-023-00966-2

32-23 Sujeet Kumar Gautam, Himadri Roy, Aditya Kumar Lohar, Sudip Kumar Samanta, Studies on mold filling behavior of Al–10.5Si–1.7Cu Al alloy during rheo pressure die casting system, International Journal of Metalcasting, 2023. doi.org/10.1007/s40962-023-00958-2

31-23 Anand Kumbhare, Prasenjit Biswas, Anil Bisen, Chandan Choudary, Investigation of effect of the rheological parameters on the flow behavior of ADC12 Al alloy in rheo-pressure die casting, International Journal of Metalcasting, 2023. doi.org/10.1007/s40962-023-00962-6

24-23 Natalia Raźny, Anna Dmitruk, Maria Serdechnova, Carsten Blawert, Joanna Ludwiczak, Krzysztof Naplocha, The performance of thermally conductive tree-like cast aluminum structures in PCM-based storage units, International Communications in Heat and Mass Transfer, 142; 106606, 2023. doi.org/10.1016/j.icheatmasstransfer.2022.106606

172-22 J. Yokesh Kumar, S. Gopi, K.S. Amirthagadeswaran, Redesigning and numerical simulation of gating system to reduce cold shut defect in submersible pump part castings, Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 2022. doi.org/10.1177/0954408922114218

125-22 Maximilian Erber, Tobias Rosnitschek, Christoph Hartmann, Bettina Alber-Laukant, Stephan Tremmel, Wolfram Volk, Geometry-based assurance of directional solidification for complex topology-optimized castings using the medial axis transform, Computer-Aided Design, 152; 103394, 2022. doi.org/10.1016/j.cad.2022.103394

74-22 Vasilios Fourlakidis, Ilia Belov, Attila Diószeg, Experimental model of the pearlite interlamellar spacing in lamellar graphite iron, Tecnologia em Metalurgia, Materiais e Mineração, 19; e2634, 2022. doi.org/10.4322/2176-1523.20222634

71-22 M. G. Mahmoud, Amr Abdelghany, Serag Salem, Numerical simulation of door lock plates castings produced by high pressure die casting process, International Journal of Metalcasting, 2022. doi.org/10.1007/s40962-022-00797-7

70-22 Andreas Schilling, Daniel Schmidt, Jakob Glück, Niklas Schwenke, Husam Sharabi, Martin Fehlbier, About the impact on gravity cast salt cores in high pressure die casting and rheocasting, Simulation Modelling Practice and Theory, 119; 102585, 2022. doi.org/10.1016/j.simpat.2022.102585

52-22 Manthan Dhisale, Jitesh Vasavada, Asim Tewari, An approach to optimize cooling channel parameters of low pressure die casting process for reducing shrinkage porosity in aluminium alloy wheels, Materials Today: Proceedings, in print, 2022. doi.org/10.1016/j.matpr.2022.03.478

44-22 Zihan Lang, Feng Wang, Wei Wang, Zhi Wang, Le Zhou, Pingli Mao, Zheng Liu, Numerical simulation and experimental study on semi-solid forming process of 319s aluminum alloy test bar, International Journal of Metalcasting, 2022. doi.org/10.1007/s40962-022-00788-8

32-22 Elisa Fracchia, Federico Simone Gobber, Claudio Mus, Raul Pirovino, Mario Russo, The local squeeze technology for challenging aluminium HPDC automotive components, Light Metals, pp. 772-778, 2022. doi.org/10.1007/978-3-030-92529-1_102

141-21 O. Ayer, O. Kaya, Mould design optimisation by FEM, Journal of Physics: Conference Series, 2130; 012021, 2021. doi.org/10.1088/1742-6596/2130/1/012021

117-21 I. Rajkumar, N. Rajini, T. Ram Prabhu, Sikiru O. Ismail, Suchart Siengchin, Faruq Mohammad, Hamad A. Al-Lohedan , Applicability of angular orientations of gating designs to quality of sand casting components using two-cavity mould set-up, Transactions of the Indian Institute of Metals, 2021. doi.org/10.1007/s12666-021-02434-z

106-21 M. Ahmed, E. Riedel, M. Kovalko, A. Volochko, R. Bähr, A. Nofal, Ultrafine ductile and austempered ductile irons by solidification in ultrasonic field, International Journal of Metalcasting, 2021. doi.org/10.1007/s40962-021-00683-8

97-21 J. Glueck, A. Schilling, N. Schwenke, A. Fros, M.Fehlbier, Efficiency and agility of a liquid CO2 cooling system for molten metal systems, Case Studies in Thermal Engineering, 28; 101485, 2021. doi.org/10.1016/j.csite.2021.101485

82-21 Giulia Scampone, Raul Pirovano, Stefano Mascetti, Giulio Timelli, Experimental and numerical investigations of oxide-related defects in Al alloy gravity die castings, The International Journal of Advanced Manufacturing Technology, 117; pp. 1765-1780, 2021. doi.org/10.1007/s00170-021-07680-5

74-21 Shuyang Ren, Feng Wang, Jingying Sun, Zheng Liu, Pingli Mao, Gating system design based on numerical simulation and production experiment verification of aluminum alloy bracket fabricated by semi-solid rheo-die casting process, International Journal of Metalcasting, 2021. doi.org/10.1007/s40962-021-00648-x

69-21 Ozen Gursoy, Murat Colak, Kazim Tur, Derya Dispinar, Characterization of properties of Vanadium, Boron and Strontium addition on HPDC of A360 alloy, Materials Chemistry and Physics, 271; 124931, 2021. doi.org/10.1016/j.matchemphys.2021.124931

54-21 K. Munpakdee, P. Ninpetch, S. Otarawanna, R. Canyook, P. Kowitwarangkul, Effect of feed sprue size on porosity defects in Platinum 950 centrifugal investment casting via numerical modelling, IOP Conference Series: Materials Science and Engineering, 11th TSME-International Conference on Mechanical Engineering, Ubon Ratchathani, Thailand, December 1-4, 2020, 1137; 012021, 2021. doi.org/10.1088/1757-899X/1137/1/012021/

44-21 Yunxiang Zhang, Haidong Zhao, Fei Liu, Microstructure characteristics and mechanical properties improvement of gravity cast Al-7Si-0.4Mg alloys with Zr additions, Materials Characterization, 176; 111117, 2021. doi.org/10.1016/j.matchar.2021.111117

05-21 Heqian Song, Lunyong Zhang, Fuyang Cao, Xu Gu, Jianfei Sun, Oxide bifilm defects in aluminum alloy castings, Materials Letters, 285; 129089, 2021. doi.org/10.1016/j.matlet.2020.129089

127-20 Eric Riedel, Niklas Bergedieck, Stefan Scharf, CFD simulation based investigation of cavitation cynamics during high intensity ultrasonic treatment of A356, Metals, 10.11; 1529, 2020. doi.org/10.3390/met10111529

86-20 Malte Leonhard, Matthias Todte, Jörg Schäfer, Realistic simulation of the combustion of exothermic feeders, Modern Casting, August 2020; pp. 35-40, 2020. (See also 58-19)

52-20 Mingfan Qi, Yonglin Kang, Jingyuan Li, Zhumabieke Wulabieke, Yuzhao Xu, Yangde Li, Aisen Liu, Junchen Chen, Microstructures refinement and mechanical properties enhancement of aluminum and magnesium alloys by combining distributary-confluence channel process for semisolid slurry preparation with high pressure die-casting, Journal of Materials Processing Technology, 285; 116800, 2020. doi.org/10.1016/j.jmatprotec.2020.116800

46-20 Yasushi Iwata, Shuxin Dong, Yoshio Sugiyama, Jun Yaokawa, Melt permeability changes during solidification of aluminum alloys and application to feeding simulation for die castings, Materials Transactions, 61.7; pp. 1381-1386, 2020. doi.org/10.2320/matertrans.F-M2020822

45-20 Daniel Bernal, Xabier Chamorro, Iñaki Hurtado, Iñaki Madariaga, Effect of boron content and cooling rate on the microstructure and boride formation of β-solidifying γ-TiAl TNM alloy, Metals, 10.5; 698, 2020. doi.org/10.3390/met10050698

72-19 Santosh Reddy Sama, Eric Macdonald, Robert Voigt, and Guha Manogharan, Measurement of metal velocity in sand casting during mold filling, Metals, 9:1079, 2019. doi:10.3390/met9101079

58-19 Von Malte Leonhard, Matthias Todte, and Jörg Schäffer, Realistic simulation of the combustion of exothermic feeders, Casting, No. 2, pp. 28-32, 2019. In English and German.

25-19 Stefano Mascetti, Raul Pirovano, and Giulio Timelli, Interazione metallo liquido/stampo: Il fenomeno della metallizzazione, La Metallurgia Italiana, No. 4, pp. 44-50, 2019. In Italian.

20-19 Fu-Yuan Hsu, Campbellology for runner system design, Shape Casting: The Minerals, Metals & Materials Series, pp. 187-199, 2019. doi: 10.1007/978-3-030-06034-3_19

64-18 Vasilios Fourlakidis, Ilia Belov and Attila Diószegi, Strength prediction for pearlitic lamellar graphite iron: Model validation, Metals, Vol. 8, No. 9, 2018. doi: 10.3390/met8090684

100-16 Robert Watson, New numerical techniques to quantify and predict the effect of entrainment defects, applied to high pressure die casting, PhD Thesis: University of Birmingham, 2016.

59-16 R. Pirovano and S. Mascetti, Tracking of collapsed bubbles during a filling simulation, La Metallurgia Italiana – n. 6 2016

35-16 Konstantinos Salonitis, Mark Jolly, Binxu Zeng, and Hamid Mehrabi, Improvements in energy consumption and environmental impact by novel single shot melting process for casting, Journal of Cleaner Production, doi:10.1016/j.jclepro.2016.06.165, Open Access funded by Engineering and Physical Sciences Research Council, June 29, 2016

20-16 Fu-Yuan Hsu, Bifilm Defect Formation in Hydraulic Jump of Liquid Aluminum, Metallurgical and Materials Transactions B, 2016, Band: 47, Heft 3, 1634-1648.

112-15 José Miguel Gonçalves Ledo Belo da Costa, Optimization of filling systems for low pressure by FLOW-3D, Dissertação de mestrado integrado em Engenharia Mecânica, http://hdl.handle.net/1822/40132, 2015

89-15 B.W. Zhu, L.X. Li, X. Liu, L.Q. Zhang and R. Xu, Effect of Viscosity Measurement Method to Simulate High Pressure Die Casting of Thin-Wall AlSi10MnMg Alloy Castings, Journal of Materials Engineering and Performance, Published online, November 2015, DOI: 10.1007/s11665-015-1783-8, © ASM International.

83-15 Zu-Qi Hu, Xin-Jian Zhang and Shu-Sen Wu, Microstructure, Mechanical Properties and Die-Filling Behavior of High-Performance Die-Cast Al–Mg–Si–Mn Alloy, Acta Metall. Sin. (Engl. Lett.), DOI 10.1007/s40195-015-0332-7, © The Chinese Society for Metals and Springer-Verlag Berlin Heidelberg 2015.

69-15 A. Viswanath, S. Sivaraman, U. T. S. Pillai, Computer Simulation of Low Pressure Casting Process Using FLOW-3D, Materials Science Forum, Vols. 830-831, pp. 45-48, September 2015

68-15 J. Aneesh Kumar, K. Krishnakumar and S. Savithri, Computer Simulation of Centrifugal Casting Process Using FLOW-3D, Materials Science Forum, Vols. 830-831, pp. 53-56, September 2015

59-15 F. Hosseini Yekta and S. A. Sadough Vanini, Simulation of the flow of semi-solid steel alloy using an enhanced model, Metals and Materials International, August 2015.

44-15 Ulrich E. Klotz, Tiziana Heiss and Dario Tiberto, Platinum investment casting material properties, casting simulation and optimum process parameters, Jewelry Technology Forum 2015

41-15 M. Barkhudarov and R. Pirovano, Minimizing Air Entrainment in High Pressure Die Casting Shot Sleeves, GIFA 2015, Düsseldorf, Germany

40-15 M. Todte, A. Fent, and H. Lang, Simulation in support of the development of innovative processes in the casting industry, GIFA 2015, Düsseldorf, Germany

19-15 Bruce Morey, Virtual casting improves powertrain design, Automotive Engineering, SAE International, March 2015.

15-15 K.S. Oh, J.D. Lee, S.J. Kim and J.Y. Choi, Development of a large ingot continuous caster, Metall. Res. Technol. 112, 203 (2015) © EDP Sciences, 2015, DOI: 10.1051/metal/2015006, www.metallurgical-research.org

99-14 R. Bhola and S. Chandra, Predicting Castability for Thin-Walled HPDC Parts, Foundry Management Technology, December 2014

69-14 L. Xue, M.C. Carter, A.V. Catalina, Z. Lin, C. Li, and C. Qiu, Predicting, Preventing Core Gas Defects in Steel Castings, Modern Casting, September 2014

20-14 Johannes Hartmann, Tobias Fiegl, Carolin Körner, Aluminum integral foams with tailored density profile by adapted blowing agents, Applied Physics A, 10.1007/s00339-014-8377-4, March 2014.

08-14 FY Hsu, SW Wang, and HJ Lin, The External and Internal Shrinkages in Aluminum Gravity Castings, Shape Casting: 5th International Symposium 2014. Available online at Google Books

90-13 A. Karwińskia, M. Małyszaa, A. Tchórza, A. Gila, B. Lipowska, Integration of Computer Tomography and Simulation Analysis in Evaluation of Quality of Ceramic-Carbon Bonded Foam Filter, Archives of Foundry Engineering, DOI: 10.2478/afe-2013-0084, Published quarterly as the organ of the Foundry Commission of the Polish Academy of Sciences, ISSN, (2299-2944), Volume 13, Issue 4/2013

35-13 A. Pari, Real Life Problem Solving through Simulations in the Die Casting Industry – Case Studies, © Die Casting Engineer, July 2013.

34-13 Martin Lagler, Use of Simulation to Predict the Viability of Salt Cores in the HPDC Process – Shot Curve as a Decisive Criterion, © Die Casting Engineer, July 2013.

24-13 I.N.Volnov, Optimizatsia Liteynoi Tekhnologii, (Casting Technology Optimization), Liteyshik Rossii (Russian Foundryman), 3, 2013, 27-29. In Russian

91-12 Hong Yan, Jian Bin Zhu, Ping Shan, Numerical Simulation on Rheo-Diecasting of Magnesium Matrix Composites, 10.4028/www.scientific.net/SSP.192-193.287, Solid State Phenomena, 192-193, 287.

76-12 A. Reikher and H. Gerber, Analysis of Solidification Parameters During the Die Cast Process, 2012 Die Casting Congress & Exposition, © NADCA, October 8-10, 2012, Indianapolis, IN.

75-12 R.A. Miller, Y. Wang and K. Kabiri-Bamoradian, Estimating Cavity Fill Time, 2012 Die Casting Congress & Exposition, © NADCA, October 8-10, 2012, Indianapolis, IN.

44-12 Antoni Drys and Stefano Mascetti, Aluminum Casting Simulations, Desktop Engineering, September 2012

27-12 E Kaschnitz, Numerical simulation of centrifugal casting of pipes, 2012 IOP Conf. Ser.: Mater. Sci. Eng. 33 012031, Issue 1. Full paper available at IOP.

07-12 Amir H. G. Isfahani and James M. Brethour, Simulating Thermal Stresses and Cooling Deformations, Die Casting Engineer, March 2012

104-11 Fu-Yuan Hsu and Huey Jiuan Lin, Foam Filters Used in Gravity Casting, Metall and Materi Trans B (2011) 42: 1110. doi:10.1007/s11663-011-9548-8.

76-11 J. Hartmann, A. Trepper, and C. Körner, Aluminum Integral Foams with Near-Microcellular Structure, Advanced Engineering Materials 2011, Volume 13 (2011) No. 11, © Wiley-VCH

65-11 V.A. Chaikin, A.V. Chaikin, I.N.Volnov, A Study of the Process of Late Modification Using Simulation, in Zagotovitelnye Proizvodstva v Mashinostroenii, 10, 2011, 8-12. In Russian.

51-11 A. Reikher and H. Gerber, Calculation of the Die Cast parameters of the Thin Wall Aluminum Cast Part, 2011 Die Casting Congress & Tabletop, Columbus, OH, September 19-21, 2011

27-11 A. Pari, Optimization of HPDC Process using Flow Simulation Case Studies, Die Casting Engineer, July 2011

26-11 A. Reikher, H. Gerber, Calculation of the Die Cast Parameters of the Thin Wall Aluminum Die Casting Part, Die Casting Engineer, July 2011

08-11 Hai Peng Li, Chun Yong Liang, Li Hui Wang, Hong Shui Wang, Numerical Simulation of Casting Process for Gray Iron Butterfly Valve, Advanced Materials Research, 189-193, 260, February 2011.

04-11 C.W. Hirt, Predicting Core Shooting, Drying and Defect Development, Foundry Management & Technology, January 2011.

68-10 A. Reikher, H. Gerber, K.M. Pillai, T.-C. Jen, Natural Convection—An Overlooked Phenomenon of the Solidification Process, Die Casting Engineer, January 2010

47-10 A.V. Chaikin, I.N. Volnov, and V.A. Chaikin, Development of Dispersible Mixed Inoculant Compositions Using the FLOW-3D Program, Liteinoe Proizvodstvo, October, 2010, in Russian.

41-10 Pamela J. Waterman, Understanding Core-Gas Defects, Desktop Engineering, October 2010. Available online at Desktop Engineering. Also published in the Foundry Trade Journal, November 2010.

37-10 Morris Murray, Lars Feldager Hansen, and Carl Reinhardt, I Have Defects – Now What, Die Casting Engineer, September 2010

27-10 For an Aerospace Diecasting, Littler Uses Simulation to Reveal Defects, and Win a New Order, Foundry Management & Technology, July 2010

23-10 Michael R. Barkhudarov, Minimizing Air Entrainment, The Canadian Die Caster, June 2010

09-10 Shannon Wetzel, Fullfilling Da Vinci’s Dream, Modern Casting, April 2010.

08-10 B.I. Semenov, K.M. Kushtarov, Semi-solid Manufacturing of Castings, New Industrial Technologies, Publication of Moscow State Technical University n.a. N.E. Bauman, 2009 (in Russian)

07-10 Carl Reilly, Development Of Quantitative Casting Quality Assessment Criteria Using Process Modelling, thesis: The University of Birmingham, March 2010 (Available upon request)

06-10 A. Pari, Optimization of HPDC Process using Flow Simulation – Case Studies, CastExpo ’10, NADCA, Orlando, Florida, March 2010

04-10 Pamela Waterman, Simulating Porosity Factors, Foundry Management Technology, March 2010, Article available at Foundry Management Technology

56-09 Jozef Kasala, Ondrej Híreš, Rudolf Pernis, Start-up Phase Modeling of Semi Continuous Casting Process of Brass Billets, Metal 2009, 19.-21.5.2009

21-09 A. Pari, Case Studies – Optimization of HPDC Process Using Flow Simulation, Die Casting Engineer, July 2009

20-09 M. Sirvio, M. Wos, Casting directly from a computer model by using advanced simulation software, FLOW-3D Cast, Archives of Foundry Engineering Volume 9, Issue 1/2009, 79-82

11-09 Michael Barkhudarov, Minimizing Air Entrainment in a Shot Sleeve during Slow-Shot Stage, Die Casting Engineer (The North American Die Casting Association ISSN 0012-253X), May 2009

6-09 A.Pari, Optimization of HPDC PROCESS: Case Studies, North American Die Casting Association – 113th Metalcasting Congress, April 7-10, 2009, Las Vegas, Nevada, USA

2-09 C. Reilly, N.R. Green and M.R. Jolly, Oxide Entrainment Structures in Horizontal Running Systems, TMS 2009, San Francisco, California, February 2009

22-08 Mark Littler, Simulation Eliminates Die Casting Scrap, Modern Casting/September 2008

20-08 Rolf Krack, Using Solidification Simulations for Optimising Die Cooling Systems, FTJ July/August 2008

19-08 Mark Littler, Simulation Software Eliminates Die Casting Scrap, ECS Casting Innovations, July/August 2008

08-08 Stephen Instone, Andreas Buchholz and Gerd-Ulrich Gruen, Inclusion Transport Phenomena in Casting Furnaces, Light Metals 2008, TMS (The Minerals, Metals & Materials Society), 2008

07-08 P. Scarber, Jr., H. Littleton, Simulating Macro-Porosity in Aluminum Lost Foam Casting, AFS Transactions 2008 © American Foundry Society, CastExpo ’08, Atlanta, Georgia, May 2008

06-08 A. Reikher, H. Gerber and A. Starobin, Multi-Stage Plunger Deceleration System, CastExpo ’08, NADCA, Atlanta, Georgia, May 2008

27-07 A.Y. Korotchenko, A.M. Zarubin, I.A.Korotchenko, Modeling of High Pressure Die Casting Filling, Russian Foundryman, December 2007, pp 15-19. (in Russian)

26-07 I.N. Volnov, Modeling of Casting Processes with Variable Geometry, Russian Foundryman, November 2007, pp 27-30. (in Russian)

11-07 Marco Actis Grande, Computer Simulation of the Investment Casting Process – Widening of the Filling Step, Santa Fe Symposium on Jewelry Manufacturing Technology, May 2007

09-07 Alexandre Reikher and Michael Barkhudarov, Casting: An Analytical Approach, Springer, 1st edition, August 2007, Hardcover ISBN: 978-1-84628-849-4. U.S. Order Form; Europe Order Form.

07-07 I.N. Volnov, Casting Modeling Systems – Current State, Problems and Perspectives, (in Russian), Liteyshik Rossii (Russian Foundryman), June 2007

7-06 M.Y.Smirnov, Y.V.Golenkov, Manufacturing of Cast Iron Bath Tubs Castings using Vacuum-Process in Russia, Russia’s Foundryman, July 2006. In Russian.

1-06 Michael Barkhudarov, Using Simulation to Control Microporosity Reduces Die Iterations, Die Casting Engineer, January 2006, pp. 52-54

30-05 H. Xue, K. Kabiri-Bamoradian, R.A. Miller, Modeling Dynamic Cavity Pressure and Impact Spike in Die Casting, Cast Expo ’05, April 16-19, 2005

18-05 M.R. Jolly, Modelling the Investment Casting Process: Problems and Successes, Japanese Foundry Society, JFS, Tokyo, Sept. 2005

10-05 Carlos Evaristo Esparza, Martha P. Guerro-Mata, Roger Z. Ríos-Mercado, Optimal Design of Gating Systems by Gradient Search Methods, Computational Materials Science, October 2005

6-05 Birgit Hummler-Schaufler, Fritz Hirning, Jurgen Schaufler, A World First for Hatz Diesel and Schaufler Tooling, Die Casting Engineer, May 2005, pp. 18-21

4-05 Rolf Krack, The W35 Topic—A World First, Die Casting World, March 2005, pp. 16-17

3-05 Joerg Frei, Casting Simulations Speed Up Development, Die Casting World, March 2005, p. 14

32-04 D.H. Kirkwood and P.J Ward, Numerical Modelling of Semi-Solid Flow under Processing Conditions, steel research int. 75 (2004), No. 8/9

30-04 Haijing Mao, A Numerical Study of Externally Solidified Products in the Cold Chamber Die Casting Process, thesis: The Ohio State University, 2004 (Available upon request)

28-04 Z. Cao, Z. Yang, and X.L. Chen, Three-Dimensional Simulation of Transient GMA Weld Pool with Free Surface, Supplement to the Welding Journal, June 2004.

22-04 Jerry Fireman, Computer Simulation Helps Reduce Scrap, Die Casting Engineer, May 2004, pp. 46-49

21-04 Joerg Frei, Simulation—A Safe and Quick Way to Good Components, Aluminium World, Volume 3, Issue 2, pp. 42-43

13-04 Sayavur I. Bakhtiyarov and Ruel A. Overfelt, First V-Process Casting of Magnesium, American Foundry Society, 108th Casting Congress, June 12-15, 2004, Rosemont, IL, USA

5-04 C. Schlumpberger & B. Hummler-Schaufler, Produktentwicklung auf hohem Niveau (Product Development on a High Level), Druckguss Praxis, January 2004, pp 39-42 (in German).

3-04 Charles Bates, Dealing with Defects, Foundry Management and Technology, February 2004, pp 23-25

29-03 C. W. Hirt, Modeling Shrinkage Induced Micro-porosity, Flow Science Technical Note (FSI-03-TN66)

28-03 Thixoforming at the University of Sheffield, Diecasting World, September 2003, pp 11-12

26-03 William Walkington, Gas Porosity-A Guide to Correcting the Problems, NADCA Publication: 516

12-03 J-C Gebelin & M.R. Jolly, Modeling Filters in Light Alloy Casting Processes, Trans AFS, 2002, 110, pp. 109-120

11-03 M.R. Jolly, Casting Simulation – How Well Do Reality and Virtual Casting Match – A State of the Art Review, Intl. J. Cast Metals Research, 2002, 14, pp. 303-313

10-03 Gebelin., J-C and Jolly, M.R., Modeling of the Investment Casting Process, Journal of Materials Processing Tech., Vol. 135/2-3, pp. 291 – 300

9-03 Cox, M, Harding, R.A. and Campbell, J., Optimised Running System Design for Bottom Filled Aluminium Alloy 2L99 Investment Castings, J. Mat. Sci. Tech., May 2003, Vol. 19, pp. 613-625

8-03 Von Alexander Schrey and Regina Reek, Numerische Simulation der Kernherstellung, (Numerical Simulation of Core Blowing), Giesserei, June 2003, pp. 64-68 (in German)

21-02 Boris Lukezic, Case History: Process Modeling Solves Die Design Problems, Modern Casting, February 2003, P 59

20-02 C.W. Hirt and M.R. Barkhudarov, Predicting Defects in Lost Foam Castings, Modern Casting, December 2002, pp 31-33

19-02 Mark Jolly, Mike Cox, Ric Harding, Bill Griffiths and John Campbell, Quiescent Filling Applied to Investment Castings, Modern Casting, December 2002 pp. 36-38

18-02 Simulation Helps Overcome Challenges of Thin Wall Magnesium Diecasting, Foundry Management and Technology, October 2002, pp 13-15

17-02 G Messmer, Simulation of a Thixoforging Process of Aluminum Alloys with FLOW-3D, Institute for Metal Forming Technology, University of Stuttgart

16-02 Barkhudarov, Michael, Computer Simulation of Lost Foam Process, Casting Simulation Background and Examples from Europe and the USA, World Foundrymen Organization, 2002, pp 319-324

15-02 Barkhudarov, Michael, Computer Simulation of Inclusion Tracking, Casting Simulation Background and Examples from Europe and the USA, World Foundrymen Organization, 2002, pp 341-346

7-02 A Habibollah Zadeh, and J Campbell, Metal Flow Through a Filter System, University of Birmingham, 2002 American Foundry Society, AFS Transactions 02-020, Kansas City, MO

6-02 Phil Ward, and Helen Atkinson, Final Report for EPSRC Project: Modeling of Thixotropic Flow of Metal Alloys into a Die, GR/M17334/01, March 2002, University of Sheffield

4-02 J. C. Gebelin and M. R. Jolly, Modelling Filters in Light Alloy Casting Processes, University of Birmingham, 2002 American Foundry Society AFS Transactions 02-079, Kansas City, MO

26-01 C. W. Hirt., Predicting Defects in Lost Foam Castings, December 13, 2001

5-01 Michael Barkhudarov, Simulation Helps Overcome Challenges of Thin Wall Magnesium Diecasting, Diecasting World, March 2001, pp. 5-6

2-01 J. Grindling, Customized CFD Codes to Simulate Casting of Thermosets in Full 3D, Electrical Manufacturing and Coil Winding 2000 Conference, October 31-November 2, 20

15-00 M. Sirvio, Vainola, J. Vartianinen, M. Vuorinen, J. Orkas, and S. Devenyi, Fluid Flow Analysis for Designing Gating of Aluminum Castings, Proc. NADCA Conf., Rosemont, IL, Nov 6-8, 1999

13-00 H. S. H. Lo and J. Campbell, The Modeling of Ceramic Foam Filters, Conference for Modeling of Casting, Welding, and Advanced Solidification Processes IX, Aachen, Germany, August 2000

10-99 Bongcheol Park and Jerald R. Brevick, Computer Flow Modeling of Cavity Pre-fill Effects in High Pressure Die Casting, NADCA Proceedings, Cleveland T99-011, November, 1999

8-99 Brad Guthrie, Simulation Reduces Aluminum Die Casting Cost by Reducing Volume, Die Casting Engineer Magazine, September/October 1999, pp. 78-81

7-99 Fred L. Church, Virtual Reality Predicts Cast Metal Flow, Modern Metals, September, 1999, pp. 67F-J

18-98 X. Yang & J. Campbell, Liquid Metal Flow in a Pouring Basin, Int. J. Cast Metals Res, 1998, 10, pp. 239-253

15-98 R. Van Tol, Mould Filling of Horizontal Thin-Wall Castings, Delft University Press, The Netherlands, 1998

9-98 M. R. Barkhudarov and C. W. Hirt, Tracking Defects, Flow Science Inc, presented at the 1st International Aluminum Casting Technology Symposium, 12-14 October 1998, Rosemont, IL

5-98 J. Righi, Computer Simulation Helps Eliminate Porosity, Die Casting Management Magazine, pp. 36-38, January 1998

8-97 Michael Barkhudarov, High Pressure Die Casting Simulation Using FLOW-3D, Die Casting Engineer, 1997

13-97 J. Koke, Modellierung und Simulation der Fließeigenschaften teilerstarrter Metallegierungen, Livt Information, Institut für Verfahrenstechnik, RWTH Aachen, October 1997

6-97 M. R. Barkhudarov, Is Fluid Flow Important for Predicting Solidification, Flow Science report, presented at the Solidification Processing ’97 Conference, July 7-10, 1997, Sheffield, U.K.

22-96 Grun, Gerd-Ulrich & Schneider, Wolfgang, 3-D Modeling of the Start-up Phase of DC Casting of Sheet Ingots, Proc TMS Annual Meeting, 1996, pp. 971-981

4-96 C. W. Hirt, A Computational Model for the Lost Foam Process, Flow Science final report, February 1996 (FSI-96-57-R2)

10-95 Grun, Gerd-Ulrich, & Schneider, Wolfgang, Optimal Design of a Distribution Pan for Level Pour Casting, Proc TMS Annual Meeting, 1995, pp. 1061-1070

2-95 K. Venkatesan and R. Shivpuri, Numerical Simulation and Comparison with Water Modeling Studies of the Inertia Dominated Cavity Filling in Die Casting, NUMIFORM, 1995

1-95 K. Venkatesan and R. Shivpuri, Numerical Investigation of the Effect of Gate Velocity and Gate Size on the Quality of Die Casting Parts, NAMRC, 1995.

12-92 M. A. K. Lewis, Near-Net-Shaiconpe Casting Simulation and Experimentation, MST 1992 Review, Los Alamos National Laboratory

11-90 N. Saluja, O.J. Ilegbusi, and J. Szekely, On the Calculation of the Electromagnetic Force Field in the Circular Stirring of Metallic Melts, accepted in J. Appl. Physics, 1990

8-89 C. W. Hirt, Gravity-Fed Casting, Flow Science Technical Note #20, July 1989 (FSI-89-TN20)

1-88 C. W. Hirt and R. P. Harper, Modeling Tests for Casting Processes, Flow Science report, Jan. 1988 (FSI-88-38-01)

2-87 C. W. Hirt, Addition of a Solidification/Melting Model to FLOW-3D, Flow Science report, April 1987 (FSI-87-33-1)

Real-World Validations

실제 산업현장에서의 검증

FLOW-3D 의 고객들은 끊임없이 자신의 설계 및 제조 공정을 개선하기 위하여 시뮬레이션을 사용한 결과와 실제를 비교 검증을 하고 있습니다.

Ladle Pour Simulation

Shot sleeve 공정을 최적화하는 것은 제품 품질을 보장하는 데 매우 중요합니다. FLOW-3D의 시뮬레이션 결과와 실제 사례 간의 비교는 시뮬레이션을 사용하여 엔지니어가 고가의 금형을 제조하기 전에 디자인을 향상시킬 수 있는 방법을 강조합니다. FLOW-3D의 GMO 기능을 이용하여 사용자는 전체 공정을 따라 실제 ladle로부터 fast shot까지 유체의 움직임을 정확하게 포착 할 수 있습니다. Simulation courtesy of Mr. Antoni Drys from Nemak Poland Sp. z o.o

Gravity Casting Validation

A gravity casting simulation compared with the reconstruction of the real filling, based on thermocoupled data. Courtesy of XC Engineering and Peugeot PSA.

Foundry: Simulating a Flow Fill Pattern

X 레이 사진 및 FLOW-3D 충전 시뮬레이션 비교표입니다. A356 알루미늄 합금으로의 사형 주형의 3 차원 중력 충진양상이고, legend 색은 용탕의 압력입니다. 시뮬레이션 결과는 대칭의 수직면에 나타나고 있습니다. X-rays courtesy of Modeling of Casting, Welding, and Advanced Solidification Processes VII, London, 1995.

X-ray validation of a sand mold filling

HPDC: Flow Pattern

Short shot compared to simulation results show good correlation. Courtesy of Littler Diecast Corporation.

Short sleeve validation – simulation versus casting part

HPDC Validation Showing Air Entrapment Defects

FLOW-3D의 Air Entrapment model을 사용하여 나온 시뮬레이션과 실험결과를 보여줍니다. 이는 세탁기 용 전동 모터에 대한 프론트 커버의 HPDC 결과입니다. 공기 관련 결함은 이미지의 컬러 형태로 정성적으로 표시됩니다. FLOW-3D 내의 다른 수치 기능에 의해 물리적인 air pocket도 명확하게 포착됩니다.

Successful comparison of casting simulation versus experimental results courtesy of Antrametal.

Modeling Air Entrapment

디젤 엔진 용 오일 필터 하우징(380 다이 캐스트 합금.)의 X 선 검증 사례입니다. X 선에 대한 자세한 영역은 최대 porosity concentration를 나타냅니다.

X-ray vs. FLOW-3D Cast validation of an oil filter housing for a diesel engine.

Simulation vs. Short Shot

Validation snapshots of actual casting parts vs. FLOW-3D simulations. From left to right: A transmission housing, an oil pan and an auto part.

Validating a High Pressure Die Casting Filling

HPDC casting validation comparing FLOW-3D results to the actual part

Predicting Die Erosion

The area of die erosion due to cavitation was correctly located in a comparison of FLOW-3D results to a real-world case.

Core Drying Validation

A comparison made by BMW between simulation and experiment of the drying of an inorganic core.

Predicting Lost Foam Filling

Comparison of real time X-ray and FLOW-3D metal flow simulation results on a lost foam L850 Block Bulkhead Slice. Simulation courtesy of GM Powertrain.

Air Entrapment Defects (공기혼입, 기포결함)

FLOW-3D 내의 Air entrapment model은 충진 동안 금형내에서 혼입되는 공기의 양을 추정하기 위해 사용됩니다. 이 모델은 기본적인 물리적 메커니즘을 기반으로 하고 있으며 정확한 미세기포의 예측이 가능합니다. 고속으로 분사되는 용탕과 공기의 혼합을 예측하는 모델로 사용자는 공기 혼입 결함을 방지하기 위한 시뮬레이션을 수행할 수 있으며, 여러 시행 착오 과정을 줄일 수 있습니다. Air entrapment model에 대한 자세한 내용은 모델링 기능 섹션을 방문하십시오.

: A support arm cast in A380, colored by air entrainment. Courtesy of Littler Diecast Co.

: A front gear housing, 380 die cast alloy, colored by percent of entrained air. Courtesy of Shiloh Industries.

: 4 simulation cases of the Caster Wheel Leg part. These parts are made of Zinc alloy #5. Courtesy of Deco Products.

Tag: Air Entrapment

다양한 기질 수준 변화를 갖는 침식성 층 위의 댐 파손 흐름에 대한 수치 조사

Abstract

Keywords

REFERENCES

Air Entrapment

Core Gas Defects

Die Erosion Defects

Microporosity

Solidification & Shrinkage

Surface Oxides

Thermal Stress Defect Prediction

공기 갇힘 / Air Entrapment

고객 사례

Microfluidics Bibliography

Coating Bibliography

Ladle Pour Simulation

Gravity Casting Validation

Foundry: Simulating a Flow Fill Pattern

HPDC: Flow Pattern

HPDC Validation Showing Air Entrapment Defects

Modeling Air Entrapment

Simulation vs. Short Shot

Validating a High Pressure Die Casting Filling

Predicting Die Erosion

Core Drying Validation

Predicting Lost Foam Filling